Synthesis of soluble aromatic polyesteramides by stepwise copolycondensation of bisphenols and aromatic diamines with diphenyl chlorophosphate in pyridine

The reaction promoted by diphenyl chlorophosphate (DPCP) in pyridine was successfully applied to the preparation of soluble aromatic copolyesteramides of high molecular weights directly from aromatic dicarboxylic acids, bisphenols, and a wide range of mol % aromatic diamines. Dropwise addition of a mixture of bisphenols and diamines (more favorably of bisphenols and then diamines) to the mixture of dicarboxylic acids activated by DPCP led the reactions homogeneously even with high mol % of diamines to produce copolymers of good solubility. This improved copolymer solubility was roughly estimated by sequence distribution of polyamide and polyester units in the copolymers, which was studied in a model reaction and in the copolycondensations by simultaneous and stepwise addition of bisphenols and diamines.     

Direct polyesterification promoted by a complex of diphenyl chlorophosphate with LiBr

The diphenyl chlorophosphate (DPCP)-promoted polycondensation reaction between aromatic dicarboxylic acids and bisphenols was largely improved by carrying out the reaction in the presence of lithium halides to give high molecular weight aromatic polyesters. Among the halides LiBr, which is capable of forming a complex with hexamethylphosphoramide, was most effective, suggesting that a similar complexation of DPCP with LiBr in pyridine facilitates the complete reaction of DPCP with carboxyl groups. The complex could selectively activate carboxyl groups of hydroxybenzoic acids to give high molecular weight copolyesters from several combinations of aromatic hydroxy acids. The reaction could also be adaptable to the copolycondensations of a mixture of the dicarboxylic acids, bisphenols, and hydroxybenzoic acids.     

Preparation of aromatic polyesters by the direct polycondensation reaction with diphenyl chlorophosphate in pyridine

The direct polycondensation reaction of diphenyl chlorophosphate (DPCP) as a new condensing agent in pyridine was used for the preparation of polyarylene esters. High-molecular-weight polymers can be prepared by reacting a pyridine solution of dicarboxylic acids and DPCP in the presence of LiCl, followed by treating with a pyridine solution of bisphenols. About an equivalent of LiCl, and 30 mol % excess of DPCP were most favorably added. Effects of the initial reaction of the acids and DPCP, and of dropwise addition of bisphenols on the polycondensation were investigated. Polycondensations of several hydroxybenzoic acids were also carried out with limited success.     

Preparation of aromatic copolyesteramides by the direct polycondensation with a vilsmeier adduct derived from tosyl chloride and N,N-dimethylformamide

The reaction promoted by Vilsmeier adduct derived from tosyl chloride (TsCl) with N,N-dimethylformamide (DMF) was successfully applied to the preparation of copolyesteramides of high molecular weights directly from aromatic dicarboxylic acids, diamines, and bisphenols. The polycondensation was significantly affected by the reaction of activated dicarboxylic acids with bisphenols and diamines. Addition of a mixture of bisphenols and diamines likely caused gelation of the reaction mixtures, resulting in insoluble polymers, especially with high mol % diamines. Stepweise addition of them, however, gave the homogeneous reaction mixtures and copolymers of better solubility. These phenomena were studied in terms of sequence length distribution of polyester units, which was estimated by thermal analyses of the random copolymers prepared under various conditions for the initial reaction with bisphenols.     

Direct polycondensations of hydroxybenzoic acids by use of diphenyl chlorophosphate in the presence of N,N-dimethylformamide

Direct polycondensation reaction of hydroxybenzoic acids with diphenyl chlorophosphate (DPCP) in pyridine was largely improved by carrying out the reaction in the presence of a formamide. Among the formamides examined, N,N-dimethylformamide (DMF), N,N-dimethylformamide, and N,N-dimethylacetamide were favorably used. A Vilsmeier adduct thus derived from DPCP and DMF was very effective especially for the preparation of high-molecularweight copolyesters from hydroxybenzoic acids. Copolymers of several combinations of hydroxybenzoic acids were prepared and their solubility and thermal properties were investigated. The polycondensations of aromatic dicarboxylic acids and bisphenols with the adduct were also studied.     

Thermotropic liquid crystallinity of copoly(ester-amides) prepared by the direct polycondensation with diphenyl chlorophosphate in pyridine

Copolycondensation of isophthalic (IPA) and terephthalic (TPA) acids, methylhydroquinone (MeHQ), and aromatic diamines with diphenyl chlorophosphate (DPCP) in pyridine were investigated. The resulting copoly(ester-amides) showed optical anisotropy, which was discussed in terms of the ester and amide sequence lengths in the copolymers. The temperature above which the anisotropy was observed varied in the 225 to 300°C range by changing addition time of a mixture of MeHQ and diamines, initial reaction with MeHQ, and the further reaction with diamines.     

Aromatic copolyesteramides by the direct polycondensation with diphenyl chlorophosphate and carboxamides in pyridine

The reaction promoted by a Vilsmeier adduct derived from diphenyl chlorophosphate and N,N-dialkylcarboxamides such as N,N-dimethylformamide was successfully used for the preparation of soluble copolyesteramides directly from aromatic dicarboxylic acids, bisphenols, and a wide range of mole percent diamines. The polycondensation was affected by the carboxamides used, and an attempt was made to explain the effect by the ester sequence in polyamide units by examining a competitive reaction of benzoic acid with a phenol and an aniline and by examining the thermal properties of the copolymers produced.     

Direct polyesterification promoted by a complex of phosphorus oxychloride with LiCl monohydrate

The reaction of benzoic acid and p-chlorophenol with phosphorus oxychloride (POC) was significantly affected by the presence of metal salt hydrates or a mixture of metal salts and water sufficiently aged. Among metal salts examined, LiCl was most effective for the reaction to give quantitative yield of the benzoate. The reaction was assumed to proceed via a complexation of POC with LiCl monohydrate followed by selective hydrolysis of POC by water bound to LiCl. The reaction promoted by a complex derived from POC and LiCl monohydrate in pyridine was successfully used as a new condensing agent for the synthesis of aromatic polyesters by the direct polycondensation or aromatic dicarboxylic acids and bisphenols. Under favorable conditions for aging of POC with LiCl monohydrate and for addition of bisphenols, polymers of moderate to high molecular weights were obtained in quantitative yield. The reaction was applied with limited success to the preparation of a copolymer of high molecular weight from hydroxybenzoic acids.     

Direct polycondensation of aromatic dicarboxylic acids and bisphenols with tosyl chloride and N,N-dimethylformamide in pyridine

A Vilsmeier adduct derived from arylsulfonyl chlorides and DMF in pyridine was successfully used as a new condensating agent for the synthesis of aromatic polyesters by the direct polycondensation of aromatic dicarboxylic acids and bisphenols and also of hydroxybenzoic acids. Polymers of high molecular weights (M?_w = 78,000) with relatively narrow molecular weight distribution (M?_w/M?_n ≈ 3.0) were prepared by reacting aromatic dicarboxylic acids with the adduct in pyridine, followed by addition of bisphenols. The polycondensation was significantly affected by the amount of DMF, the nature of the arylsulfonyl chlorides, the conditions of initial reaction of the acids with the adduct, and the rate of reaction with bisphenols. The process was adaptable to the direct polycondensation of hydroxybenzoic acids, affording polymers of high molecular weight (η_inh = 1.73).     

Direct polycondensation of hydroxybenzoic acids with thionyl chloride in pyridine

The reaction promoted by thionyl chloride and pyridine could selectively activate carboxyl groups of hydroxybenzoic acids to give polyesters of high inherent viscosities up to 3.8. Favorable conditions were studied in terms of the temperatures for the initial reaction with the acids and subsequent aging at room temperature. Copolymers of several combinations of hydroxybenzoic acids with high molecular weights were obtained in quantitative yield by carrying out the polycondensation at 80°C for 3 h. The reaction could also produce high molecular polyesters in a simpler process without the initial activation of dicarboxylic acids by adding a mixture of these monomers to the condensing agent, and a tough film- and fiberforming polymer was obtained from 4,4′-dihydroxyphenylsulfone of low nucleophilicity whose polymer of high molecular weight is difficult to obtain. The process was also successfully applied to the direct copolycondensations of hydroxybenzoic acids, aromatic dicarboxylic acids, and bisphenols to produce polyesters of η_inh up to 5.6.     

Preparation of polyaryl esters by a new direct polycondensation reaction with arylsulfonyl chlorides in pyridine

Arylsulfonyl chlorides were successfully used as a new condensing agent for the synthesis of polyaryl esters by the direct polycondensation of aromatic dicarboxylic acids and bisphenols. High-molecular-weight polymers (M_w = 84,000) were prepared by reacting dicarboxylic acids with the sulfonyl chlorides in pyridine in the presence of LiCI, followed by treating with a pyridine solution of bisphenols. The polycondensation was significantly affected by factors, such as, the kind of arylsulfonyl chlorides, its amount, the conditions of initial reaction of the acids with the sulfonyl chlorides, the amounts of LiCI added, and dropwise addition of bisphenols.     

Direct polycondensation with tosyl chloride in pyridine by formamide catalyzed alcoholysis

The reaction with tosyl chloride was significantly promoted by controlling alcoholysis with bisphenols in the presence of catalytic amounts of formamides to give aromatic polyesters with high molecular weights from aromatic dicarboxylic acids and bisphenols. Mechanistic features of the reaction were studied by use of various formamides and other arylsulfonyl chlorides, as well as by varying the addition mode of bisphenols and changing the relative amount of formamide. The reaction was successfully applied to the preparation of aromatic polyesteramides with high molecular weights from aromatic dicarboxylic acids, bisphenols, and diamines, but with limited success to that of polyamides.     

Direct polyesterification with thionyl chloride in pyridine improved by a modification of monomer sequences in copolymers

The direct polyesterification with thionyl chloride (SOCl₂) in pyridine was further investigated. Copolycondensations of dicarboxylic acids, bisphenols, and hydroxybenzoic acids were significantly affected by the reaction temperatures and combinations of monomers which could change relative rates of alcoholyses of the activated dicarboxylic acids and the hydroxyacids consequently to vary monomer sequences in the copolymers resulted. The sequences were tried to be varied more directly by stepwise reactions of monomers in copolycondensations of dicarboxylic acids, bisphenols, and p-hydroxybenzoic acid (PHB), as well as PHB and m-hydroxybenzoic acid (MHB). The reactions proceeded smoothly and satisfactorily when carried out by initial reaction of dicarboxylic acids and PHB followed by bisphenols likely to favor sequential to random distributions of monomers. Reverse addition of PHB and bisphenols, and then dicarboxylic acids resulted in rapid precipitation due to some oligomerization of PHB at an earlier stage of reaction, and largely retarded the reaction. This was also the case for the copolycondensation of PHB and MHB. Copolymers of high inherent viscosities with up to 65 mol% PHB could be obtained by initial reaction of MHB followed by PHB.     

Direct polyesterification with thionyl chloride in pyridine improved by a modification of monomer sequences in copolymers

The direct polyesterification with thionyl chloride (SOCl₂) in pyridine was further investigated. Copolycondensations of dicarboxylic acids, bisphenols, and hydroxybenzoic acids were significantly affected by the reaction temperatures and combinations of monomers which could change relative rates of alcoholyses of the activated dicarboxylic acids and the hydroxyacids consequently to vary monomer sequences in the copolymers resulted. The sequences were tried to be varied more directly by stepwise reactions of monomers in copolycondensations of dicarboxylic acids, bisphenols, and p-hydroxybenzoic acid (PHB), as well as PHB and m-hydroxybenzoic acid (MHB). The reactions proceeded smoothly and satisfactorily when carried out by initial reaction of dicarboxylic acids and PHB followed by bisphenols likely to favor sequential to random distributions of monomers. Reverse addition of PHB and bisphenols, and then dicarboxylic acids resulted in rapid precipitation due to some oligomerization of PHB at an earlier stage of reaction, and largely retarded the reaction. This was also the case for the copolycondensation of PHB and MHB. Copolymers of high inherent viscosities with up to 65 mol % PHB could be obtained by initial reaction of MHB followed by PHB.     

Mannich Reaction as a Key Strategy for the Synthesis of Benzoazacrown Ethers and Benzocryptands

A convenient method for the synthesis of mono- and polycyclic azacrown macrocycles containing aromatic fragments using the Mannich condensation of phenols and secondary diamines has been studied. This new approach allowed the synthesis of bisphenols connected by oligoazaoxaalkane units in good yields without the need to protect the phenolic OH groups. These bisphenols (13-16) were alkylated with ditosylates of polyethylene glycols to give benzoazacrown ethers 25-30. Intermediate bisphenols 13-15 were also treated with three bis(methoxymethyl)-substituted diamines to form benzoazacrowns 10-12 containing internal phenolic functions. Phenol-containing mono- (11) and bicyclic (3, n = 1) compounds, which were synthesized via the Mannich aminomethylation process, were used as building blocks for construction of bi- (32) and tricyclic (33) ligands.     

Thermostable Polymers Containing Phenylquinoxaline and Other Heterocyclic Units

Thermostable heterocyclic polymers containing phenyl-substituted quinoxaline and both amide and imide units have been synthesized by low-temperature solution polycondensation of diaminophenyl-quinoxalines with diacid chlorides of certain aromatic acids containing preformed imide rings. Also, copolymers have been obtained in which a mixture of diaminophenylquinoxaline and diaminooxadi-azole or diaminobenzimidazole was used in the reaction with the same diacid chlorides. The thermal stability and the electrical insulating properties of these products are discussed and compared with related heterocyclic polymers.     

New high temperature polymers. I. Wholly aromatic ordered copolyamides

Wholly aromatic ordered copolyamides of unusually high thermal stability were prepared by the condensation of aromatic diacid chlorides with symmetrical diamines containing preformed aromatic amide units in an ordered arrangement. The preservation of order in the condensation step was assured by using interfacial or solution polymerization techniques at temperatures below 50°C. Each polymer contains units derived from aminobenzoic acids, arylene diamines, and arylene diacids. By use of para- and meta- phenylene units, eight different polymers are possible; all were prepared. Differential thermal analyses and thermogravimetric analyses showed these polymers to have melting points or decomposition temperatures in a range from 410°C. for the all-meta polymer to 555°C. for the all-para one. Substitution of the internal N-hydrogens of the diamines with methyl groups or phenyl groups leads to additional ordered copolymers. Several were prepared, but their melting points were much lower than those of the parent polymers limiting their usefulness in high temperature applications. Tough pliable films were prepared from all eight unsubstituted polymers, and crystalline fibers with tenacities of ca. 6 g./den. were prepared from three of the polymers. The properties of the fibers were retained to a high degree even when determined at temperatures up to 400°C. Fibers aged at 300°C. for extended periods of time showed remarkable retention of fiber properties.     

Phenothiaphosphine-containing polyamides and polyesters

Phosphorus-containing polyamides and polyesters, which had tricyclic fused rings (phenothia-phosphine rings) in the main chain, were prepared and the properties of the resulting polymers were examined. These polymers were obtained at highly reduced viscosities in satisfactory yields by the polycondensation of 2,8-dichloroformyl-10-phenylphenothiaphosphine 5,5,10-trioxide with aromatic diamines or bisphenols. The polyamides and polyesters were soluble in polar aprotic solvents such as dimethylacetamide and N-methyl-2-pyrrolidone; the polyesters were also soluble in chloroform. The polymers exhibited good heat resistance. The phenothiaphosphine-containing polyamides and polyesters self-extinguished immediately when flame was removed and were highly flame-resistant. The polyester obtained from bisphenol A showed a limiting oxygen index value of 43.5.     

Cyclopolycondensation. XIII. New synthetic route to fully aromatic poly(heterocyclic imides) with alternating repeating units

Fully aromatic poly(heterocyclic imides) of high molecular weight were prepared by the cyclopolycondensation reactions of aromatic diamines with new monomer adducts prepared by condensing orthodisubstituted aromatic diamines with chloroformyl phthalic anhydrides. The low-temperature solution polymerization techniques yielded tractable poly(amic acid), which was converted to poly(heterocyclic imides) by heat treatment to effect cyclodehydration at 250–400°C under reduced pressure. In this way, the polyaromatic imideheterocycles such as poly(benzoxazinone imides), poly(benzoxazole imides), poly(benzimidazole imides) and poly(benzothiazole imides) were prepared, which have excellent processability and thermal stability both in nitrogen and in air. The poly(amic acids) are soluble in such organic polar solvents as N,N-dimethyl-acetamide, N-methylpyrrolidone, and dimethyl sulfoxide, and the films can be cast from the polymer solution of poly(amic acids) (η_inh = 0.8–1.8). The film is made tough by being heated in nitrogen or under reduced pressure to effect cyclodehydration at 300–400°C. The polymerization was carried out by first isolating the monomer adducts, followed by polymerization with aromatic diamines. On subsequently being heated, the open-chain precursor, poly(amic acid), undergoes cyclodehydration along the polymer chain, giving the thermally stable ordered copolymers of the corresponding heterocyclic imide structure.     

Thermotropic copolyamides from triethyleneglycol bis (4-carboxyphenyl) ether,aromatic diamines,and p-aminobenzoic acid

It is proposed that depression of the transition temperatures, especially the melting point (T_m), can be achieved by the introduction of a different amide bond structure into the copolyamides of dicarboxylic acids and diamines by copolymerization of aminocarboxylic acids, such as p-aminobenzoic acid. The effect was examined by the amount and distribution of the structure in the copolylamindes. Copolycondensations of PEG₃, p-aminobenzoic acid, and diamines with different chain lengths showed that the structural change of the amide bond in the copolymers, especially its distribution, was more important than its total amount in them. Several types of aminocarboxylic acids were briefly examined to study the effect. © 1994 John Wiley & Sons, Inc.