Mullite Fibre Mats by a Sol-Gel Spinning Technique

Fine grained, microcrystalline mullite (Al_4+2x Si_2–2x O_10–x) fibre mats with a web-like structure were fabricated by a sol-gel spinning technique using a multi-orifice spinneret. Points of contact in gel fibre mats helped in the formation of a web-like fibrous body having reasonable strength and very little dust formation after calcination. Strong and resilient fibres with diameters in the range 3–12 m were obtained by a single-step sol-gel method from spinnable sols devoid of organics as the binder aid. Crystallization of -alumina and mullite at about 900°C and 1250°C, respectively was confirmed by differential thermal analysis (DTA) and X-ray diffraction (XRD). Thermogravimetry (TG) indicated the removal of most of the volatiles at about 500°C accompanied by a weight loss of about 48%. Scanning electron microscopy (SEM) shows the presence of small grains (80–150 nm in size) in the fibres calcined at 1250°C. Fourier transformed infrared spectroscopy (FTIR) indicated the sequence of transformations taking place during heat-treatment of gel fibres at different temperatures. The individual fibres in the mats calcined at 1250°C exhibited a tensile strength of 1300–1600 MPa.     

Preparation and Characterization of Amorphous ZrO2-SiO2 Composite Powders Processed by Sol-Gel Chemistry

Composite ZrO₂-SiO₂ powders, with different ZrO₂ contents, including pure ZrO₂ powders, were prepared by precipitation in SiO₂ suspensions, of zirconia gels from solutions of zirconyl chloride at pH = 11. These products were investigated in connection with the phase changes in ZrO₂ caused by heat-treatments. ZrO₂-SiO₂ mixtures containing 0–100% mol ZrO₂, were studied by differential thermal analysis (DTA), X-ray powder diffraction (XRD), temperature programmed desorption combined with mass spectroscopy (TPD-MS), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX), to obtain information on the morphological and structural features of the particles before and during the heat treatment up to 1200°C. Specific surface areas were determined using nitrogen adsorption by the BET method. The results offer an explanation about some of the factors which can be influencing on the stabilization of metastable-cubic/tetragonal (C/T) phase of ZrO₂ and the evolution of surface areas (vulcano profile) observed in the composites.     

Atomic-Scale Structure of Water-Based Zirconia Xerogels by X-Ray Diffraction

The structural evolution of zirconia thin films and gel powders has been evaluated by X-ray diffraction. Maxima (r ₁ and r ₂) of the experimental radial distribution function RDF and the bond angles were determined and correlated with TGA (thermogravimetric analysis), DTA (differential thermal analysis) and MS (mass spectrometry). The results indicate that the topological short-range structure (<5 Å) of amorphous zirconia thin films, independent of drying temperature, resembles that of crystalline tetragonal ZrO₂. In contrast, amorphous zirconia powder gels dried at temperatures below 120°C show atomic arrangements similar to that of tetragonal ZrO₂. The structure of these gels annealed at temperatures between 165–340°C resembles a distorted tetragonal ZrO₂, monoclinic-like structure. Zirconia powders and films contain crystalline tetragonal ZrO₂ at 400°C.     

Preparation and characterization of SiO2/TiO2 composite microspheres with microporous SiO2 core/mesoporous TiO2 shell

SiO₂/TiO₂ composite microspheres with microporous SiO₂ core/mesoporous TiO₂ shell structures were prepared by hydrolysis of titanium tetrabutylorthotitanate (TTBT) in the presence of microporous silica microspheres using hydroxypropyl cellulose (HPC) as a surface esterification agent and porous template, and then dried and calcined at different temperatures. The as-prepared products were characterized with differential thermal analysis and thermogravimetric (DTA/TG), scanning electron microscopy (SEM), X-ray diffraction (XRD), nitrogen adsorption. The results showed that composite particles were about 1.8 μm in diameter, and had a spherical morphology and a narrow size distribution. Uniform mesoporous titania coatings on the surfaces of microporous silica microspheres could be obtained by adjusting the HPC concentration to an optimal concentration of about 3.2 mmol L⁻¹. The anatase and rutile phase in the SiO₂/TiO₂ composite microspheres began to form at 700 and 900 °C, respectively. At 700 °C, the specific surface area and pore volume of the SiO₂/TiO₂ composite microspheres were 552 and 0.652 mL g⁻¹, respectively. However, at 900 °C, the specific surface area and pore volume significantly decreased due to the phase transformation from anatase to rutile.     

Ultra-low expansion glass from gels

Pyrolysis of mixed titanium and silicon metal halides produces a commercial glass (7.4% TiO₂) with ultra-low thermal expansion that is essentially zero over the temperature range of 0 to 300°C. A colloidal particulate gel process involving potassium silicate, titania sol and formamide gel reagent was found to produce glass compositions with similar low expansion behavior. Due to the strongly basic nature of the precursor solutions, special titania sols had to be prepared that were stable in these alkali silicate solutions. The preferred TiO₂ sols were those containing quaternary ammonium stabilizing counter-ions. These sols served not only as the source of homogeneously distributed titania, but they may also serve as nucleating species that contribute to particle growth and pore size control of the gel network. The large pore (0.3 µm) TiO₂/SiO₂ gel structures were easily dealkalized, dried and sintered to uncracked glass shapes. Plates up to 9.5 cm×6.6 cm× 0.5 cm thick and some intricate cast shapes were produced and their glass properties evaluated.     

New data on the thermal analysis of diphasic mullite gel

A diphasic mullite gel has been synthesized by using Ludox and Al(NO₃)₃-9H₂O in ammoniacal solution. Both DTA and DDTA studies have been performed with a sensitive differential thermal analyzer system. Besides usual exotherm due to mullite formation, a pronounced exotherm between 800–1300°C has been noted. Considering previous XRD data, it is explained as due to formation of Si-Al spinel phase, which is subsequently transformed exothermally at 1320°C to mullite.     

Preparation of alumina by sol-gel process,its structures and properties

Alumina monolithic gel has been prepared by ammonia method from anhydrous aluminium chloride and n-butanol using formamide as the solvent. The gel has been made by hydrochloric acid catalysis and using large quantity of water for hydrolysis (molar ratio of water to aluminium-n-butoxide, R>99). Transparent alumina xerogel of size 37.5×20×5 mm approximately has been prepared. The alumina gel has been dried and sintered at 400°C, 1000°C and 1200°C respectively and the powders formed thereby have been examined by XRD, FTIR spectroscopy, SEM and particle size analysis. These studies have confirmed the formation of -alumina at 1200°C having particle size as low as 0.2 m or less along with agglomerates. The density of the powder has increased gradually, where as its particle size has decreased, with the increase of the sintering temperature.     

Thermo-programmed reduction study of Pt/WO<Subscript>x</Subscript>–ZrO<Subscript>2</Subscript> materials by thermogravimetry

The thermo-programmed reduction study of Pt/WO_x–ZrO₂ materials prepared with different tungsten loading were performed by thermogravimetry. The samples were synthesized by impregnation method and calcined at 600, 700 and 800°C. The characterizations of both un-calcined and calcined materials were carried out using different techniques: thermal analysis (TG and DTA), X-ray diffraction (XRD) and thermo-programmed reduction (TPR). TG and DTA analysis of un-calcined were used to determination of calcination temperatures of the samples. XRD diffractograms were useful to help us in the determination of phase presents. TPR profiles showed between three and four events at different temperatures attributed to platinum reduction and the different stages of tungsten specie reduction.     

Preparation and Characterizations of ZnTiO<Subscript>3</Subscript> Powders by Sol–Gel Process

ZnTiO₃ powders were prepared by a sol–gel method. The gelation conditions and the gelation mechanism were investigated. The crystallization behavior and characteristics of the ZnTiO₃ were also investigated in detail. The experimental results show that homogenous and translucent gels can be prepared when the gelation conditions are appropriate and the gelation temperature remains constant. The gel structure can be described as a network of Ti and O, in which zinc ions are well distributed. The ZnTiO₃ phase can be detected by XRD in the powders calcined above 700 °C. The formation of ZnTiO₃ is a slow reaction process, which leads to the development of large ZnTiO₃ particles, with dimensions after calcination at 900 °C for 2 h in the range of 30–50 m.     

Preparation of Porous Cordierite with Thermally Stable Pore Structure

A cordierite ceramic with a thermally stable pore structure was prepared by a simple modification of a sol-gel reaction of alkoxide precursors, synthesized from Mg metal or Mg acetate, Al(i-OPr)₃, and partially prehydrolyzed Si(OEt)₄. For aging and drying, wet cordierite gel was treated with water vapor at 150°C to strengthen the gel network through enhanced hydrolysis and condensation reactions. The cordierite xerogels showed BET surface areas between 220–410 m²/g, depending on the catalyst and treatment conditions used. In particular, water vapor treated xerogel displayed comparatively thermally stable pore characteristics, which exhibited only a 4–17% decrease in BET surface area up to 700°C, while samples prepared using the conventional sol-gel method showed a 55–91% reduction. Both the DTA and XRD patterns showed that crystallization began at 900°C leading to the -Cordierite phase and the subsequent phase transition to -cordierite at temperatures between 1050 to 1250°C.     

Synthesis and Microstructural Properties of Fe-TiO2 Nanocrystalline Particles Obtained by a Modified Sol-Gel Method

A series of iron/titanium oxide nanocrystalline particles with Fe/Ti molar ratios up to 0.15 were synthesized by a modified sol-gel technique using Ti(IV)-isopropoxide and anhydrous Fe(II)-acetate. The precursors were mixed and subsequently hydrolyzed with water molecules generated in situ by an esterification reaction between acetic acid and ethanol. As-synthesized samples were amorphous for XRD, independently of the relative amount of doped iron. The undoped samples and samples with the molar ratio Fe/Ti = 0.01, treated at up to 500°C, contained anatase as the dominant phase and rutile as the minor phase. The samples with the Fe/Ti molar ratio of 0.15, treated at the same temperature, contained anatase (major phase), rutile (minor phase) and a very small amount of an unidentified phase. The crystallite size of the dominant phase in the samples was estimated from the XRD line broadening using the Scherrer formula. Thermogravimetric analysis showed that weight loss was accelerated and completed at lower temperatures as the relative concentration of iron in the Fe-TiO₂ samples increased. The strong exothermic peak in the DTA curve between 300 and 450°C in the undoped TiO₂ sample shifted to the lower temperatures and became much more asymmetrical with increased iron doping. This DTA peak corresponded to the amorphous-to-anatase-transition and it included several steps such as (i) the thermal degradation of strongly bound organic molecules, (ii) the condensation of unhydrolyzed –OR groups, (iii) the sintering and growth of particles and (iv) the rearrangement of newly formed chemical bonds. The center of the most intense Raman band of the E _g mode at 143.8 cm^–1 in the undoped TiO₂ sample continually shifted to higher wave numbers and the full-width at half maximum increased with iron doping. Transmission electron microscopy revealed decrease of the mean particle size from 16.3 nm in undoped sample to 9.7 nm in the highest iron doped sample. The particle size distribution becomes narrower with iron doping. The narrowest particle size distribution was found in sample with the Fe/Ti molar ratio of 0.05, calcined at 500°C. Scanning electron microscopy of undoped samples calcined at 580°C showed irregular aggregates having a relatively flat surface. On the contrary, the samples doped with 15 mol% of iron and treated at the same temperature exhibited a non-uniform sponge-like surface with distributed micrometer holes.     

Synthesis of high specific surface area YSZ (ZrO<Subscript>2</Subscript>–8Y<Subscript>2</Subscript>O<Subscript>3</Subscript>) nanocrystalline powder by modified polymerized complex method

In this study high specific surface area yttria-stabilized zirconia (ZrO₂–8Y₂O₃) nanocrystalline powder have been synthesized through “modified polymerized complex (MPC) method”. Zirconium chloride, yttrium nitrate, citric acid and ethylene glycol were polymerized at 80 °C to produce a gel-like mass in which metallic ions were uniformly distributed. During the thermal treatment of dried gel, nanocrystalline YSZ powder was formed. Thermal reactions and phase formation of dried gel were investigated through thermal analysis (DTA/TG) and X-ray diffraction (XRD) analysis, respectively. Chemical bonding and thermal decomposition behavior of dried gel was investigated by FTIR analysis. During decomposition, the nature of the bonding between carboxylate groups and the cations changed from unidentate to bridging at 370 °C and carbonate species were detected at 470 °C. Morphology of powder calcined at 650 °C was analyzed by scanning electron microscope (SEM). YSZ powder with high specific surface area was prepared successfully by this method.     

Preparation,Characterization, and Catalytic Behavior of Nanostructured Mesoporous CuO/ZrO2 Catalysts for Low-Temperature CO Oxidation

High-surface area mesoporous 20 mol% CuO/ZrO₂ catalyst was prepared by a surfactant-assisted method of nanocrystalline particle assembly, and characterized by x-ray powder diffraction (XRD), N₂ adsorption, transmission electron microscopy (TEM), H₂-TPR, TG-DTA, and x-ray photoelectron spectra (XPS) techniques. The catalytic properties of the CuO/ZrO₂ nanocatalysts calcined at different temperature were evaluated by low-temperature carbon monoxide oxidation using a CATLAB system. The results showed that these mesoporous nanostructured CuO/ZrO₂ catalysts were very active for low-temperature CO oxidation and the CuO/ZrO₂ catalyst calcined at 400°C exhibited the highest catalytic activity.     

The gelation of hydroxypropyl guar gum by nano‐ZrO2

In the study, hydroxypropyl guar gum (HPG) gel is prepared by using Nano‐ZrO₂ particles as the cross‐linking agent. The Nan‐ZrO₂ particles are prepared by using oil‐water interface method. The physical properties such as morphology, particle size, and crystal structure of the Nano‐ZrO₂ particles are analyzed by SEM, particle size analyzer, FT‐IR, and XRD, respectively. The results show that the Nano‐ZrO₂ particles are spherical particles with a little agglomeration; these spherical particles have a tetragonal structure and higher crystallinity, and the mean diameter of the first‐level grain is 24 nm. The rheological properties including shear stress, complex modulus, elasticity modulus (G′), and viscosity modulus (G′′) of the Nano‐ZrO₂ cross‐linked HPG gel are investigated. The results show that the Nano‐ZrO₂ cross‐linked HPG gel is a pseudo‐plastic non‐Newtonian fluid with higher elastic modulus (G′ > G′′) and lower tanδ (tanδ < 1, the ratio of viscous and elastic modulus), which indicate that the Nano‐ZrO₂ cross‐linked HPG gel may have potential application in fracturing.     

Precursor-Support Interactions in Silica-Supported Manganese Oxide Catalysts

Summary. Catalyst materials investigated in this study were obtained by calcination of impregnated silica with Mn(CH₃COO)₂·4H₂O and MnC₂O₄·2H₂O, so as to yield 10wt% Mn/SiO₂. The precursor compounds as well as pure and impregnated silica support were calcined at 600 and 1000°C in a static air atmosphere for 5h. Structural characteristics of the catalysts thus obtained were investigated by DTA, TG, XRD, IR and DRS. N₂ adsorption at –195°C was used for the assessment of surface texture of the test materials. Results of structural characterisation of catalysts obtained by calcination of manganese acetate-impregnated silica at 1000°C indicated the presence of strong silica-precursor interactions. Species of manganese silicates were detectable. Moreover, the decomposition of manganese acetate enhanced the transformation of amorphous silica into well crystallised -quartz. In contrast, Mn₂O₃, Mn₃O₄, and minor proportions of MnO were detected in the catalysts derived from the manganese oxalate-impregnated silica. This has been ascribed to much weaker precursor/support interactions in the oxalate-impregnated silica than the acetate-impregnated one.     

Adsorption of carbon dioxide and nitrogen on zeolite rho prepared by hydrothermal synthesis using 18-crown-6 ether

Zeolite rho was prepared by hydrothermal synthesis using an 18-crown-6 ether (18C6) as a structure-directing agent, and the effects of the calcination temperature for removal of 18C6 on the physicochemical properties and CO₂-adsorption properties were investigated. CO₂ adsorption on zeolite rho calcined at 150 °C was lower than that on samples calcined at temperatures above 300 °C. For samples calcined above 300 °C, CO₂ adsorption increased with increasing calcination temperature up to 400 °C. It is thought that the pore volume for adsorption of CO₂ increased as a result of 18C6 removal, resulting in increasing CO₂ adsorption. A decrease in CO₂ adsorption for calcination from 400 °C to 500 °C was observed. The particle size of zeolite rho increased with increasing 18C6 molar ratio. Particle sizes of 1.0-2.1 μm and 1.4-2.6 μm were found by field-emission scanning electron microscopy and dynamic light-scattering, respectively. The particle size is controlled in these regions by adjusting the 18C6 molar ratio. XRD showed that zeolite rho samples with 18C6 molar ratios of 0.25-1.5 had high crystallinity. The adsorbed amount of CO₂ is almost constant, at 3.4 mmol-CO₂ g⁻¹, regardless of the 18C6 molar ratio. However, CO₂ selectivity, which is the CO₂/N₂ adsorption ratio, decreased. The amount of CO₂ adsorbed on zeolite rho is lower than that on zeolite NaX, but higher than that on SAPO-34. The CO₂/N₂ adsorption ratio for zeolite rho was higher than those for SAPO-34 and zeolite NaX.     

Fine tuning of gadolinium doped ceria electrolyte nanoparticles via reverse microemulsion process

Gadolinium doped ceria (Gd–CeO₂) nanoparticles have been synthesized by an reverse microemulsion system using cyclohexane as the oil phase, a non-ionic surfactant Igepal CO 520 and their mixed aqueous solutions of gadolinium III nitrate hexahydrate and cerium III nitrate hexahydrate as the water phase. The control of particle size was achieved by varying the water to surfactant molar ratio. The synthesized and calcined powders were characterized by thermogravimetry-differential thermal analysis (TGA-DTA), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy. The XRD results show that all the samples calcined at 700 °C were single phase cubic fluorite structure. The average size of the particle was found to increase with increase in water to surfactant molar ratio (R). The mean diameter of the particle for various value of R varies between 8–15 nm (SEM) and 7.5–11 nm (TEM), respectively. EDS confirm the presence of gadolinia and ceria phase in the nanopowder calcined at 700 °C. FTIR analysis was carried to monitor the elimination of residual oil and surfactant phases from the microemulsion-derived precursor and calcined powder. Raman spectroscopy and DTA evidenced the formation of a solid solution of gadolinium doped ceria at room temperature.     

Physical properties and electrochemical performance of LiMn2O4 cathode materials prepared by a precipitation method

LiMn₂O₄ powder for lithium-ion batteries was prepared by a precipitation method, and the effects of calcination temperature on the physical properties and electrochemical performance of the samples were investigated by various methods. The results of X-ray diffraction (XRD) showed that the lattice parameter (a) and the unit cell volume (v) decrease with the increasing calcination temperature, and the LiMn₂O₄ sample calcined at 750°C has smaller particle size and higher crystallinity than other samples. The results of the electrochemical experiments showed that the sample calcined at 750°C has larger peak currents, higher initial capacity, and better cycling capability, because of its lower charge-transfer resistance and larger diffusion coefficient of Li⁺ ions than those of other samples.     

Effect of gamma-irradiation on surface and catalytic properties of Co3O4 doped with NiO

NiO-doped Co₃O₄ samples precalcined at 500 °C were subjected to various doses of -rays within the range 0.2-1.6 MGy. The particle size and BET-surface areas of different samples were determined using XRD and nitrogen adsorption at -196 °C. The catalytic reactions studied were conversion of ethanol and isopropanol at 250-400 °C using a micropulse technique and H₂O₂ decomposition in aqueous solution at 30-50 °C. The results revealed that the -irradiation brought a significant decrease in the particle size of Co₃O₄ phase with subsequent increase in the S_BET surface areas. The treatment brought also a progressive decrease in the total conversion of both alcohol (dehydration and dehydrogenation) falling to a minimum value (about 20% of its initial activity) at a dose of 0.8 MGy. The catalysts retain their initial activity upon exposure to a dose of 1.6 MGy. On the other hand, the catalytic activity in H₂O₂ decomposition of the investigated system decreased progressively by increasing the dose of -rays and the catalysts lost more than 90% of their initial activity upon exposure to a dose of 1.6 MGy.     

Characterization and preparation of nanocrystalline MgCuZn ferrite powders synthesized by sol–gel auto-combustion method

Nanocrystalline Mg–Cu–Zn ferrite powders were successfully synthesized through nitrate–citrate gel auto-combustion method. Characterization of the nitrate–citrate gel, as-burnt powder and calcined powders at different calcination conditions were investigated by using XRD, DTA/TG, IR spectra, EDX, VSM, SEM and TEM techniques. IR spectra and DTA/TGA studies revealed that the combustion process is an oxidation–reduction reaction in which the NO₃ ⁻ ion is oxidant and the carboxyl group is reductant. The results of XRD show that the decomposition of the gel indicated a gradual transition from an amorphous material to a crystalline phase. In addition, increasing the calcination temperature resulted in increasing the crystallite size of Mg–Cu–Zn ferrite powders. VSM measurement also indicated that the maximum saturation magnetization (64.1 emu/g) appears for sample calcined at 800 °C while there is not much further increase in M _s at higher calcination temperature. The value of coercivity field (H _c) presents a maximum value of 182.7 Oe at calcination temperature 700 °C. TEM micrograph of the sample calcined at 800 °C showed spherical nanocrystalline ferrite powders with mean size of 36 nm. The toroidal sample sintered at 900 °C for 4 h presents the initial permeability (μ _i) of 405 at 1 MHz and electrical resistivity (ρ) of 1.02 × 10⁸ Ω cm.