Toughening of poly(2,6-dimethyl-1,4-phenylene oxide)/nylon 6 alloys with functionalized elastomers via reactive compatibilization: morphology, mechanical properties, and rheology

Blends of poly(2,6-dimethyl-1,4-phenylene oxide)/nylon 6 alloys based on ethylene-propylene-diene elastomer (EPDM) grafted with maleic anhydride (MA) (EPDM-g-MA), EPDM grafted with glycidyl methacrylate (EPDM-g-GMA), and styrene-ethylene-butadiene-styrene block copolymer grafted with MA (SEBS-g-MA) were prepared via melt extruction, and morphology, mechanical properties, and rheology were studied. The compatibilizing effects of functionalized elastomers on the PPO/nylon 6 alloys were proved by DSC analysis and confirmed by the significant improvement in the notched Izod impact strength. Toughening was resulted from the smaller particle size and finer dispersion of EPDM in the PPO/nylon 6 matrix as well as a novel network structure of SEBS-g-MA domain in matrix. The notched Izod impact strength of the blends exhibited an optimum value when the extent of MA or GMA graft ratio of EPDM varied, which was an order of magnitude higher than the non-toughened alloys. The morphology revealed that the size of EPDM particles decreased with an increase in graft ratio of MA or GMA onto EPDM. Rheology investigation indicated that the MA or GMA moieties on EPDM reacted with the amine groups of nylon 6, which increased the molecular weight and the degree of branching, and thus resulted in an increase in the viscosity of the blends. This proved the reactive compatibilization between functionalized EPDM and PPO/nylon 6 matrix.     

Reactive compatibilization of blends of PET and PP modified by GMA grafting

The melt radical grafting of glycidyl methacrylate (GMA) onto isotactic polypropylene (PP) was carried out in Brabender internal mixer and the influence of reaction procedure, radical initiator concentration and addition of co-monomer (styrene) on the grafting efficiency was examined. The viscosity, the thermal behaviour and melt rheology of PP-g-GMA samples was then analysed as a function of grafted GMA content. Blends of poly(ethylene terephthalate) (PET) with PP and PP-g-GMA (5.2 wt% GMA), prepared in internal mixer, were characterised by SEM, DSC and melt viscosimetry. The morphological analysis of PET/PP-g-GMA blends (80/20, 50/50 w/w) pointed out a marked improvement of phase dispersion (with particle size of about 0.6 μm for 80/20 blend) and interfacial adhesion, as compared to non-compatibilized PET/PP blend. The results of mixing torque and thermal analysis supported the occurrence of in-situ compatibilization reaction between epoxy groups of GMA modified PP and carboxyl end-groups of PET in the melt.     

Synthesis and characterization of chitosan-g-glycidyl methacrylate with methyl methacrylate

In this work, the properties of chitosan (CTS) and synthetic polymers are combined to produce a novel hybrid synthetic-natural material. Poly(methyl methacrylate) (PMMA) and glycidyl methacrylate (GMA) are reacted with CTS to produce a versatile material for dental filler applications. This process involves the synthesis of CTS-g-GMA that is further reacted with PMMA [(CTS-g-GMA)-g-PMMA]. The chemical structure and physical properties of the resulting materials is analyzed by FTIR, DSC, SEM, NMR and XRD. The results revealed the evidence of strong intermolecular interactions between CTS-g-GMA and PMMA by covalent bonding formation. Thermal stability of the final copolymer [(CTS-g-GMA)-g-PMMA] is higher than its precursor, CTS-g-GMA. Presented results show a simple route to produce natural-synthetic polymers for potentially useful applications.     

表面处理剂在氢氧化镁阻燃聚乙烯体系中的应用

探讨了几种常用的表面处理剂对氢气体镁－聚乙烯阻燃体系的力学性能及燃烧性能的影响。实验结果表明,在聚乙烯中添加100phr氢氧化镁后其力学性能已经严重劣化。通过添加适量的表面处理剂可以大大改善体系的新裂伸长率,但是通过会使其拉伸强度有所下降,阻燃性能有所降低。     

Isothermal crystallization behavior of PP and PP-g-GMA copolymer at high undercooling

The study involves synthesis of polypropylene grafted with glycidyl methacrylate (PP-g-GMA) using three different initiators, benzoyl peroxide, dicumyl peroxide and tertiary butyl cumyl peroxide (TBSP). Among the peroxides used, dicumyl peroxide resulted in considerable reduction of molecular weight of the resulting graft copolymer. The melting/crystallization behavior and isothermal crystallization kinetics of PP homopolymer and PP-g-GMA copolymers were studied with differential scanning calorimetry (DSC) at high undercooling (44–60°C). The results showed that the degree of crystallinity and overall crystallization rate of copolymers is greater than that of virgin PP. Among the three initiators used, TBCP exhibited lowest half crystallization time. The isothermal crystallization kinetics of the PP and copolymers was described with the Avrami equation and Sestak-Berggren (SB) equation. The Avrami exponent n of the PP and copolymers were found to be in the range 1.03 to 1.41 at high undercooling conditions employed in this study. The agreement between the values of n calculated from SB kinetics and Avrami equation is satisfactory with few exceptions. The crystallization rate of PP-g-GMA copolymer was found to be more sensitive to temperature. The isothermally crystallized samples showed a single melting peak for PP while a double peak at lower temperature was recorded for PP-g-GMA copolymer samples. The equilibrium melting point was deduced according to Hoffman-Weeks theory. The decrease of recorded for the PP modified with GMA suggests that the thermodynamic stability of the PP crystals is influenced by the chemical interactions.     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

Intercalated linear low density polyethylene (LLDPE)/clay nanocomposites prepared with oxidized polyethylene as a new type compatibilizer: Structural, mechanical and barrier properties

In this study, the use of low molecular weight oxidized polyethylenes (OxPE) with different molecular weight and acid number as a new type of compatibilizer in low density polyethylene (LLDPE)/org-clay nanocomposite preparation was examined. Nanocomposites having 5 phr (part per hundred) org-clay were prepared by melt processing. The effect of compatibilizer polarity and clay dispersion on the thermal, mechanical and barrier properties of the nanocomposites was investigated. It was observed that oxidized polyethylenes created a strong interfacial interaction between the clay layers and polymer phase based on the analysis of the linear viscoelastic behavior of the samples by small amplitude oscillatory rheometry. We showed that physical performance of the nanocomposites is not only affected by clay dispersion but also both melt viscosity and polarity of the oxidized polyethylene compatibilizers. It was found that oxygen permeability values of the nanocomposite samples prepared with the oxidized polyethylenes were lower than that of a sample prepared with conventional compatibilizer, maleic anhydride grafted polyethylene (PE-g-MA).     

Effects of different types of polyethylene on the morphology and properties of recycled poly(ethylene terephthalate)/polyethylene compatibilized blends

Recycled poly(ethylene terephthalate) (R‐PET) was blended with four types of polyethylene (PE), linear low density polyethylene (LLDPE; LL0209AA, Fs150), low density polyethylene (LDPE; F101‐1), and metallocene‐LLDPE (m‐LLDPE; Fv203) by co‐rotating twin‐screw extruder. Maleic anhydride‐grafted poly(styrene‐ethylene/butyldiene‐styrene) (SEBS‐g‐MA) was added as compatibilizer. R‐PET/PE/SEBS‐g‐MA blends were examined by scanning electron microscopy (SEM), differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), and mechanical property testing. The results indicated that the morphology and properties of the blends depended to a great extent on the miscibility between the olefin segments of SEBS‐g‐MA and PE. Due to the proper interaction between SEBS‐g‐MA and LDPE (F101‐1), most SEBS‐g‐MA, located at the interface between two phases of PET and LDPE to increase the interfacial adhesion, lead to better mechanical properties of R‐PET/LDPE (F101‐1) blend. However, both the poor miscibility of SEBS‐g‐MA with LLDPE (LL0209AA) and the excessive miscibility of SEBS‐g‐MA with LLDPE (Fs150) and m‐LLDPE (Fv203) reduced the compatibilization effect of SEBS‐g‐MA. DSC results showed that the interaction between SEBS‐g‐MA and PE obviously affected the crystallization of PET and PE. DMA results indicated that PE had more influence on the movement of SEBS‐g‐MA than PE did. Copyright © 2010 John Wiley & Sons, Ltd.     

GMA和共单体对聚乙烯木塑复合材料的直接反应增容

通过甲基丙烯酸缩水甘油酯(GMA)、聚乙烯(PE)、木粉和其它助剂的熔融挤出,实现了GMA及GMA与共单体对PE和木粉的直接反应增容.通过扫描电镜(SEM)观测了PE基木塑复合材料(WPC)的冲击断面形貌.测试了WPC经抽提后所得木粉的傅立叶变换红外光谱(FTIR)和WPC的力学性能及热变形温度(HDT).研究了共单体苯乙烯(St)和抑交联剂亚磷酸三苯酯(TPP)对反应增容的影响.结果显示,经GMA和引发剂反应增容后,有部分PE分子键合到了木粉粒子上,从而增强了木塑两相的结合力;St的加入有利于提高GMA的接枝率,导致更多PE分子键合到了木粉粒子上,而TPP的加入则使GMA的接枝率有所下降.经GMA和引发剂直接反应增容后,WPC的力学性能和HDT均明显改善;St的加入有助于抑制PE的交联,但并未造成WPC力学性能和HDT的明显劣化;同时加入St和TPP后,WPC的HDT有所下降,而断裂伸长率和冲击强度则明显提高.     

A mild method of amine-type adsorbents syntheses with emulsion graft polymerization of glycidyl methacrylate on polyethylene non-woven fabric by pre-irradiation

A mild pre-irradiation method was used to graft glycidyl methacrylate (GMA) onto polyethylene (PE) non-woven fabric (NF). The polymer was irradiated by electron beam in air atmosphere at room temperature. The degree of grafting (D_g) was determined as a function of reaction time, absorbed dose, monomer concentration and temperature. After 30 kGy irradiation, with 5% GMA, surfactant Tween 20 (Tw-20) of 0.5% at 55 °C for 15 min, the trunk polymer was made grafted with a D_g of 150%. Selected PE-g-PGMA of different D_g was modified with aminated compounds such as ethylenediamine (EDA), diethylenetriamine (DETA), triethylenetetramine (TETA) and tetraethylenepentamine (TEPA). The obtained amine-type adsorbents were prepared to remove copper and uranium ions from solution. It was shown that at least 90% of copper and 60% of uranium with the initial concentration from 3 to 1000 ppb can be removed from water.     

Functionalization of polyethylene based on metallocene catalysis and its application to syntheses of new graft copolymers possessing polar polymer segments

The control of hydroxylated polyethylene (PE) structures was investigated in the copolymerization of ethylene with allyl alcohol or 10-undecen-1-ol with a specific metallocene, methylaluminoxane, and trialkyl aluminum catalyst system through changes in the copolymerization conditions. The incorporation of allyl alcohol into the PE backbones was controllable through changes in the trialkyl aluminum, leading to terminally hydroxylated PE or a copolymer possessing hydroxyalkyl side chains. The copolymerization of ethylene with 10-undecen-1-ol gave copolymers with hydroxyalkyl side chains of various contents with a variety of molecular weights through changes in the copolymerization conditions. The obtained copolymers were useful as macroinitiators that allowed polar polymer segments to grow on the PE backbones, leading to the creation of graft copolymers that possessed PE and polar polymer segments. In this way, polyethylene-g-poly(propylene glycol) (PE-g-PPG) and polyethylene-g-poly(ϵ-caprolactone) (PE-g-PCL) were synthesized. The ¹³C NMR analysis of PE-g-PPG suggested that all the hydroxyl groups were consumed for propylene oxide polymerization, and transmission electron microscopy demonstrated nanoorder phase separation and indistinct phase boundaries. ¹³C NMR and gel permeation chromatography analyses indicated the formation of PE-g-PCL, in which 36–80 mol % of the hydroxyl groups worked as initiators for ϵ-caprolactone polymerization. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3657–3666, 2003     

Autonomic healing of a pinhole in polyethylene and photografted polyethylene‐g‐poly(hexyl methacrylate) films

The structural changes of polyethylene (PE) and photografted polyethylene‐g‐poly(hexyl methacrylate) (PE‐g‐PHMA) with the mechanical formation of pinholes were evaluated with differential scanning calorimetry, wide‐angle X‐ray scanning, and small‐angle X‐ray scanning. The crystallinity and the long period of the lamella increased with pricking under extremely high compression stress. The partial transformation of an orthorhombic crystal into a monoclinic one was also detected. The autonomic healing of pinholes in PE and PE‐g‐PHMA was studied in detail. The degree of healing increased with an increase in the grafting ratio of poly(hexyl methacrylate) (PHMA). Three mechanisms for the healing were investigated and related to the molecular motions of PE and PHMA grafted chains, which were evaluated with dynamic mechanical analyses. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1705–1714, 2004     

Role of polyethylene‐graft‐glycidyl methacrylate compatibilizer on the biodegradation of poly(ε‐caprolactone)/cellulose acetate blends

Biodegradable polymers provide an attractive solution to reduce environmental pollution caused by the accumulation of plastic waste in landfills. In this study, the effect of polyethylene‐graft‐glycidyl methacrylate (PE‐g‐GMA) on the biodegradation of blends of poly(ε‐caprolactone) (PCL) and cellulose acetate (CA) (80/20, 60/40, 40/60, and 20/80 PCL/CA, w/w) was assessed by mass retention, tensile strength, and morphological properties. The principal fungal strains present in the soil after biodegradation were also identified. PCL and the blends containing 60% and 80% PCL showed greater mass loss and superficial change in simulated soil. PE‐g‐GMA increased the tensile strength retention during 3 months of aging in simulated soil. Scanning electron microscopy (SEM) indicated that pure PCL was more porous, which enhanced the hydrolysis and biodegradation of PCL. PE‐g‐GMA decreased the mass loss of the polymers, possibly by enhancing the interaction between PCL and CA, with the formation of hydrogen bonds between the carbonyl groups of PCL and the hydroxyl groups of CA. This effect was marked in blends with >40% PCL. Microbiological analysis revealed the presence of several species of fungi in the soil. Copyright © 2009 John Wiley & Sons, Ltd.     

Temperature-dependent molecular-recognizable membranes based on poly(N-isopropylacrylamide) and β-cyclodextrin

A novel temperature-dependent molecular-recognizable membrane, poly(N-isopropylacylamide-co-glycidyl methacrylate/cyclodextrin)-grafted-polyethylene terephthalate (P(NIPAM-co-GMA/CD)-g-PET) membrane, is prepared by the combination of plasma-induced pore-filling grafting polymerization and chemical reaction. Scanning electron microscope (SEM) images show that the surfaces and cross-sections of the prepared membranes are uniformly grafted by polymeric layer. Fourier transform infrared (FT-IR) results show that CDs are successfully induced onto the P(NIPAM-co-GMA) grafted chains through reaction with epoxy groups. When the environmental temperature increases from 25 °C to 45 °C, the contact angle of prepared P(NIPAM-co-GMA/CD)-g-PET membrane increases from 65° to 76.9°; whereas, that of substrate membrane decreases from 84.8° to 77.1°. During the dynamic adsorption experiments, the guest 8-anilino-1-naphthalenesulfonic acid ammonium salt (ANS) molecules are adsorbed onto the P(NIPAM-co-GMA/CD)-g-PET membrane at lower temperature (25 °C) and desorbed from it at higher temperature (40 °C) with good repeatability. This phenomenon of adsorption at low temperature and desorption at high temperature of the P(NIPAM-co-GMA/CD)-g-PET membrane is attributable to both the “swollen–shrunken” configuration change of P(NIPAM-co-GMA) grafted chains and the molecular recognition of CD toward ANS. The P(NIPAM-co-GMA/CD)-g-PET membrane show both good thermo-responsibility and temperature-dependent molecular-recognizable characteristics toward guest molecules, which is highly potential to be applied in temperature-controlled affinity separations.     

Surface modification of polymers. V. Biomaterial applications

Polyethylene films were surface grafted with glycidyl methacrylate (GMA) by UV irradiating the film for 5 min together with benzophenone. Poly(ethylene glycol) (PEG) was attached to the grafted surface through reaction with the epoxy groups. This yielded a surface which consisted of 95% PEG as measured with ESCA. The adsorption of human transferrin onto this film was significantly reduced as compared with a pure polyethylene film. Heparin was also reacted with a GMA grafted PE surface. ESCA showed that heparin was grafted to the surface, and in vitro blood clotting tests on the heparinized PE surface showed a reduced thrombus formation. GMA grafted polystyrene wells were reacted with carbohydrazide, to the formed carbohydrazide surface a rabbit antibody raised against mouse urinary protein (RaMUP) was covalently coupled. The RaMUP coupled surfaces was used in the detection of mouse urinary protein (MUP) at low concentrations (ca. 1 ng/mL) with an ELISA technique.     

Effect of PPO‐g‐MA on structures and properties of PPO/PA6/short glass fiber composites

Poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 (PPO/PA6) blends were reactively compatibilized by maleic anhydride (MA) grafted PPO (PPO‐g‐MA) and reinforced by short glass fibers (SGF) via melt extrusion. An observation of the SGF‐polymer interface by scanning electronic microscope (SEM) together with etching techniques indicated that the PPO‐g‐MA played a decisive role in the adhesion of polymers to SGF. The rheological behavior was investigated by capillary rheometer, and the addition of PPO‐g‐MA, and SGF could increase the viscosity of the PPO/PA6 blends. The analysis of fiber orientation and distribution in the PPO/PA6/SGF composites showed PPO‐g‐MA favored to the random dispersion of SGF. The statistic analysis of SGF length showed that PPO‐g‐MA was helpful to maintain the fiber length during melt‐processing. For the composites at a given SGF content of 30 wt %, the addition of PPO‐g‐MA increased the tensile strength from 59.4 MPa to 97.1 MPa and increased SGF efficiency factor from 0.028 to 0.132. The experimental data were consistent with the theoretical predictions of the extension of Kelly‐Tyson model for tensile strength. The fracture toughness of the composites was investigated by single edge notch three‐point bending test. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2188–2197, 2009     

Synthetic hydromagnesite as flame retardant. Evaluation of the flame behaviour in a polyethylene matrix

Synthetic hydromagnesite obtained from an industrial by-product was evaluated as a non-halogenated flame retardant. It was used in combination with aluminium hydroxide (ATH) and compared with commercial flame retardants like magnesium hydroxide (MH) and natural hydromagnesite-huntite (U) in a polyolefin system of low-density polyethylene/poly(ethylene-co-vinyl acetate) (LDPE/EVA).The thermal stability and flame behaviour of the halogen free flame retarded composites were studied by thermogravimetric and differential thermal analysis (TG-DTA), limiting oxygen index (LOI), epiradiateur and cone calorimeter. It has been shown that synthetic hydromagnesite could be an alternative solution to the use of MH in non-halogenated flame retardant systems in EVA.     

几种反应型相容剂及其在聚合物共混改性中的应用

反应型增容已经成为提高聚合物相容的一个重要手段。甲基丙烯酸缩水甘油配(GMA)、马来酸酐(MAH)和丙烯酸(AA)作为主要的接枝单体己得到广泛应用。本文从GMA、MAH和AA官能化聚合物的作用机理，以及他们作为反应型相容剂，通过“原位”反应增容聚合物共混体系，提高聚合物合金的相容性两个方面，介绍了国内外在反应型增容这一领域内所取得的进展。     

Synthesis and Characterization of PE-g-MA／MgAI-LDH Exfoliation Nanocomposite via Solution Intercalation

An organo‐modified MgAl‐layered double hydroxide (OMgAl‐LDH) was successfully exfoliated in the xylene solution of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) under re‐fluxing condition. A PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite was formed after the precipitation of PE‐g‐MA from the dispersion system. The structure and thermal property of the PE‐g‐MA/MgAl‐LDH exfoliation nanocomposite were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetry analysis (TGA). The disappearance of d₀₀₁ XRD peak of OMgAl‐LDH at 20 = 3.2° suggests that the MgAl hydroxide sheets are exfoliated in the nanocomposite. The TEM image shows that the MgAl hydroxide sheets of less than 70 nm in length or width are exfoliated and dispersed disorderly in PE‐g‐MA matrix. TGA profiles indicate that the PE‐g‐MA/MgAl‐LDH nanocomposite with 5 wt% OMgAl‐LDH loading shows a faster charring process in temperature range from 210 to 390 °C and a greater thermal stability beyond 390 °C than PE‐g‐MA does. The decomposition temperature of the nanocomposite is 25 °C higher than that of PE‐g‐MA as measured at 50% weight loss. The PE‐g‐MA/MgAl‐LDH nanocomposite is promising for application of flame‐retardant polymeric materials.     

Morphology and properties of polypropylene/ethylene–octene copolymer/clay nanocomposites with double compatibilizers

The influence of nanoclay on the morphology and properties of the polypropylene (PP)/ethylene–octene block copolymer (EOC) blend with double compatibilizers of maleated PP (PP‐g‐MA) and maleated EOC (EOC‐g‐MA) was investigated and compared with the nanocomposites containing either PP‐g‐MA or EOC‐g‐MA as a compatibilizer. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy were utilized for morphological characterization in conjunction with dynamic mechanical thermal analysis, mechanical testing, and rheological evaluation of these nanocomposites. The results suggested that in the nanocomposite including both compatibilizers of PP‐g‐MA and EOC‐g‐MA, clay was dispersed as a mixed structure of intercalation and exfoliation in both phases of the polymer blend. Comparing the mechanical properties of the studied nanocomposite with nanocomposites of PP/EOC/PP‐g‐MA/clay and PP/EOC/EOC‐g‐MA/clay also indicated that the nanocomposite containing mixed compatibilizers displayed higher tensile modulus, tensile strength, and complex viscosity because of the better dispersion of clay in both phases. The results also confirmed the increased structural stability and reduced dispersed phase size of PP/EOC/PP‐g‐MA/EOC‐g‐MA blend in the presence of clay that proposed the compatibilization role of clay in this nanocomposite. Copyright © 2014 John Wiley & Sons, Ltd.