以时温等效方法研究尼龙1010应力松弛行为及使用寿命预测

以尼龙材料的应力松弛行为作为研究对象, 考察初始应变为1.0%, 2.8%和5.1%的尼龙1010样品在温度区间293353 K的松弛曲线, 采用时间-温度等效叠加方法得到了松弛模量主曲线, 计算出叠加过程中的表观活化能、 松弛过程中的活化体积和应力辅助功. 结果表明, 整个松弛过程中的表观活化能和应力辅助功表现出相同的变化趋势, 体现出松弛过程中克服运动单元位垒的过程. 当293323 K区间的松弛曲线叠加时, 随着初始应变的增加, 表观活化能和应力辅助功均逐渐降低, 有助于聚合物内部的运动单元越过能垒发生松弛, 与松弛过程中的应力辅助热活化理论相一致; 当333353 K区间的松弛曲线叠加时, 不同初始应变样品的表观活化能均为260 kJ/mol, 应力辅助功均为60 MPa·nm³, 说明松弛过程中克服运动单元的能垒与应力作用无关. 根据松弛主曲线, 计算出了尼龙1010在1.0%, 2.8%和5.1% 3种形变下, 长时间范围内应力衰减与时间的关系, 为预测实际使用过程中的应力松弛行为提供了依据.     

分数Maxwell模型应用于PTFE松弛模量的研究

用分数Maxwell模型对聚合物PTFE(Polytetrafluoethylene)的应力松弛过程进行了研究. 分数Maxwell模型的渐近行为是确定其参数的基本依据, 但根据实验数据确定的松弛时间与渐近解成立的条件并不自恰. 通过适当选定松弛时间, 利用起始时段的实验数据确定初始松弛指数和松弛模量, 并适当优化末端松弛指数, 分数Maxwell模型可以对粘弹性应力松弛过程给出非常好的描述.     

从静态应力松弛实验求材料准松弛时间谱的一种数值计算方法

避开繁琐困难的函数求解过程，采用数值计算方法，从常规的静态应力松弛实验，直接求被测材料的松弛单元的表现松弛强度．主松弛时间τ０由单－ＭＡＸＷＥＬＬ模型求得，其他松弛时间分别约取为１０（－２）·τ０，１０（－１）·τ０，１０１·τ０，１０３·τ０。应力松弛万程取５参数模型，记为谱的强度ａｉ（或Ａｉ）通过多元线性回归，由最小二乘法确定．对一种天然橡胶试样在不同温度下的松弛曲线进行处理，回归值与原始实验值吻合良好，不同温度下的松弛单元对总松弛的贡献，反映出温度对松弛过程的活化作用．     

DSC测试中样品内部的温度分布及其对比热测试的影响

由傅里叶导热定律结合Tools-Narayanaswamy-Moynihan(TNM)松弛模型提出了一种计算聚合物样品内温度分布的方法.对PS的计算结果表明温度梯度随样品厚度、升温速率增大而增大,对于1.0 mm的PS以1 K/min降温后再以10 K/min升温时样品内部最大温差为0.882 K.在此基础上提出了不同样品厚度、不同热处理条件下聚合物测定比热的计算方法,结果表明计算结果与实测数据基本一致.     

聚对苯二甲酸乙二酯非晶态膜片单轴热——拉伸中的结晶与松弛

用动态力学损耗温度谱作为测试手段,研究了非晶态PET膜片在78—112℃温度范围内的单轴拉伸。实验结果说明,在较低温度下所得结晶的拉伸试样,完全由于应变诱发结晶,发生在应力-应变曲线的屈服后应力开始上升的阶段。在较高温度下(90℃或更高)拉伸可得非晶态而且光学各向同性的试样,是由于分子链的小尺度取向在拉伸过程中已完全热松弛所致,而分子链的大尺度取向要通过高弹态流动而松弛,其速率较慢,用拉伸后试样两端固定时的应力松弛进行了观察。在较低温度下应力松弛后仍为非晶态,在较高温度下应力松弛到起始应力的1O％下才开始结晶。FTIR研究表明在这种状态下的结晶有一结晶诱导期,其时间尺度与应力松弛阶段相当。     

星形聚苯乙烯本体粘弹性对结构的依赖性

用应力松弛法研完了一组4—12支链星形聚苯乙烯本体的粘弹性。从应力松弛主曲线测定了零切变粘度η_0、稳态柔量J_e~o和其它流变学参数。结果发现,零切变粘度和最大松弛时间τ_m强烈地依赖于聚合物的分子尺寸,并且可以用无扰特性粘度或折合分子量来描述。η_0和τ_m随支化度增大而增大。实验还直接证实了支链长度相同的星形聚合物的J_e~o与支链数目无关,但是星形聚合物的稳态柔量比具有和支链间分子量相同的线形聚合物的稳态柔量大。     

聚芳醚酮高温长时间下的断裂行为──2．物理老化的影响

研究了聚芳醚酮在２００℃下长时间放置过程中的密度，热焓，屈服及应力松弛行为随时间的变化规律．结果表明，随放置时间的增长，材料的结构形态与物性随时间的变化速率在１０小时后急剧减慢．文中对物性变化的时间依赖性进行了讨论．在应力松弛过程中出现银纹的现象可归结为物理老化过程中分子链间排列逐渐紧密的结果．     

Mittag-Leffler函数及其在粘弹性应力松弛中的应用

Mittag-Leffler函数在分数阶粘弹理论中起着重要作用. 我们对该函数的计算及收敛性进行了分析; 利用遗传算法结合共轭梯度法, 提出了对广义函数进行非线性参数拟合的方法. 用分数Maxwell模型对强弱、硬柔具有显著差别的塑料、玻璃态合金及聚合物近熔体的应力松弛过程进行了研究.     

拉伸温度和退火对尼龙6力学性能的影响

尼龙6(P6)制品在使用过程中受环境温度和应力作用后结构可能发生变化从而影响性能.把注射成型的P6哑铃型样品进行退火,利用拉伸热台在不同温度下拉伸得到退火前后样品的应力-应变曲线.通过对应力-应变曲线分析得到了退火前后尼龙6的力学性能.包括杨氏模量、屈服强度、屈服应变随拉伸温度的变化规律,并对实验结果进行了分析讨论.结果表明,退火后尼龙6的力学性能有了明显地提高.     

单向应力条件下松弛时间率相关的非线性粘弹性本构模型

基于单向拉伸实验研究和内变量理论 ,提出了一种新的简单的一维非线性粘弹性本构关系 .对两种粘弹性材料 ,即高密度聚乙烯和聚丙烯进行了不同加载速率作用下的拉伸实验研究 ,实验结果表明 ,两种材料的应力应变关系与加载速率相关 ;对材料的应力应变实验数据进行拟合发现 ,材料的松弛时间具有很强的应变率相关性 ,当应变率发生数量级变化时 ,材料的松弛时间也发生数量级的变化 .采用内变量理论 ,导出了在单轴应力条件下松弛时间率相关的非线性粘弹性本构关系的迭代形式 ,并给出其收敛条件 .当采取一次迭代形式时 ,本构关系退化为松弛时间率相关的Maxwell模型 .数值拟合的结果表明 ,一次迭代形式的本构关系就可以很好地拟合和预测实验结果 .     

溶胀性能自动检测仪的研制

应用应力传感及计算机技术，研制了网状高分子溶胀性能自动检测仪。该仪灵敏度和精度高，准确性好，可用于研究高分子综合溶胀行为，测定平衡压缩模量，溶胀动力学过程，松弛动力学过程等。     

Thermal stress development of liquid silicone rubber seal under temperature cycling

Liquid Silicone Rubber (LSR) is commonly used as gasket or seal material in many industrial applications. The temperature dependent material property of polymeric rubbers will result in stress relaxation/creep. The development of compressive stress in LSR between two clamping metal plates under temperature cycling is discussed in this paper. It is found that (a) in addition to stress relaxation, thermal expansion or contraction of the material contributes the most in the observed stress variation during temperature change, and (b) the stiffness of LSR appears to change according to temperature history.     

Stress relaxation behaviour of dipalmitoyl phosphatidylcholine monolayers spread on the surface of a pendant drop

Dipalmitoyl phosphatidylcholine (DPPC) monolayers were characterised by surface pressure/area isotherms (π/A) and surface dilational rheological parameters at temperatures 20–40°C. The methods used were the Langmuir trough and the pendant drop micro-film balance. The latter allows accurate measurements at higher temperatures and transient drop deformation. Stable DPPC monolayers were found only for low surface pressures, π<15 mN m⁻¹. At higher monolayer compression π decreases over a long time, mainly caused by molecular rearrangement processes in the monolayer starting in the coexisting region. At π>25 mN m⁻¹ and 20°C relaxation experiments give evident of rupturing, brittle monolayer structures. At higher temperatures the monolayers became more fluid-like. π/A-isotherms determined by using both methods principally agree with each other, but show also remarkable differences, which cannot be explained so far satisfactory. Transient drop relaxation experiments were analysed for the short time range (600 s). At 20°C the dilational modulus (_r) and the surface dilational viscosity (ξ_r) passes a stationary maximum at 0.54 nm² molecule⁻¹ and increase strongly at higher surface coverage, thus indicating crystalline monolayer structure. Increasing temperature from 20 to 30°C causes a rapid decrease of _r and ξ_r and a shift of the stationary maximum to lower surface coverage. No evidence for crystalline structure is found. Further increase of temperature causes _r and ξ_r increase again. This increase is caused by a rising relaxation time, while the elasticity does not change in the same manner. Such intermediate decrease of _r and ξ_r in the range 30–40°C appears to be unusual and can be interpreted as a consequence of strong DPPC interactions and strongly pronounced retardation of monolayer deformation. The study is discussed in connection to the physiology of breathing. For pulmonary surfactants the observed behaviour seems to be understandable. It is however interesting that such complex behaviour is observed for monolayers consisting of DPPC only.     

Local Transient Jamming in Stress Relaxation of Bulk Amorphous Polymers

Bulk amorphous polymers become stretched and parallel-aligned under loading stress,and their intermolecular cooperation slows down the subsequent stress relaxation process.By means of dynamic Monte Carlo simulations,we employed the linear viscoelastic Maxwell model for stress relaxation of single polymers and investigated their intermolecular cooperation in the stress relaxation process of stretched and parallel-aligned bulk amorphous polymers.We carried out thermal fluctuation analysis on the reproduced Debye relaxation and Arrhenius fluid behaviors of bulk polymers.We found a transient state with stretch-coil coexistence among polymers in the stress relaxation process.Further structure analysis revealed a scenario of local jamming at the transient state,resulting in an entropy barrier for stretch-coil transition of partial polymers.The microscopic mechanism of intermolecular cooperation appears as unique to polymer stress relaxation,which interprets the hydrodynamic interactions as one of essential factors raising a high viscosity in bulk amorphous polymers.Our simulations set up a platform of molecular modeling in the study of polymer stress relaxation,which brought new insights into polymer dynamics and the related mechanical/rheological properties.     

Stress-relaxation behavior of a physical gel: Evidence of co-occurrence of structural relaxation and water diffusion in ionic alginate gels

Stress relaxation measurements on ionically cross-linked alginate gels in an unconfined uniaxial compression are reported. Data are obtained as a function of ionic (divalent calcium) concentration and for various sample radii. Analysis of the results shows that such gels, at all investigated concentrations, relax the stress by two different concurring mechanisms: (a) an internal relaxation, most probably due to detachment and re-bonding of the cations along the alginate chains, and (b) the diffusion of water out of the gel.     

Complexities associated with moisture in foamed polysiloxane composites

An understanding of mechanisms of moisture outgassing from silicones and the impact on material mechanical properties is important for compatibility and life prediction in sealed systems containing these materials. A series of thermomechanical (TMA) stress relaxation experiments have been performed to provide information on the important load bearing properties of these materials as a function of time and temperature. Two different silica reinforced foamed polysiloxane materials were tested, a peroxide cured rubber (M97) and a condensation-cured elastomer (S5370). The M97 foam showed unexpectedly complex stress relaxation profiles at temperatures around 100 °C, whereas the S5370 samples showed the expected smooth stress decay behaviour. Dried M97 foam samples show different stress relaxation behaviour to the non-dried materials. Furthermore, stress relaxation studies performed in controlled humidity environments showed that moisture has a significant accelerating influence on the underlying relaxation process. In dry regimes, a reduced stress relaxation rate was observed, with an increase in the force required to maintain a given amount of compression on the sample. To further develop our understanding of the effects of moisture, we have exposed samples to water enriched to 40% in ¹⁷O and used ¹⁷O nuclear magnetic resonance (NMR) spectroscopy to assess labelled hydrolysis reaction products. Our studies show that Si-¹⁷O-Si hydrolysis products are readily incorporated in the polymer and the degradation is enhanced by the influence of gamma radiation and/or heat. In addition, the polysiloxane foams showed different age related trends in sealed (where moisture is retained) and ventilated (open-to-air) regimes. Our observations have been explained by moisture influencing both physical and chemical degradation processes. Our findings on moisture induced changes in silicone stress relaxation rates are novel and demonstrate the importance of controlling humidity in service applications involving these materials.     

热适性形状记忆聚合物

动态共价交联聚合物的研究具有悠久的历史,其早期的工作着眼于如何解决应力松弛带来的聚合物材料力学性能降低的问题.20世纪90年代以来,利用动态共价键来主动设计聚合物网络的特殊可适性逐渐成为研究主流,其中包括自修复和重加工性.然而,受到动态共价键的种类、通用性及所实现功能的特异性等限制,对于动态共价交联聚合物网络的研究尚停留在基础阶段.本文以本课题组近期在动态共价交联形状记忆聚合物的研究为基础,结合其他相关工作,展示了通用共价键(酯键及氨酯键)的动态可逆性,并利用其设计了具有特殊性能和潜在商业化价值的形状记忆聚合物.在此基础上,我们提出分子结构设计及宏观性能均不同于传统热塑性和热固性形状记忆聚合物的第3类形状记忆聚合物,即热适性形状记忆聚合物.     

Microstructure to property relations in a family of millable polyurethane fluoroelastomers

A series of segmented polyurethane fluoroelastomers based on perfluoropolyether macromers and functionalized with allyl groups is presented. Their peroxidic vulcanization behaviour was studied on both unfilled and carbon black filled compounds by dynamic rheometry. The optimal amount of allyl groups and peroxy content was determined. Formation of polyphasic structure with phase segregation of a low T_g fluorinated moiety was shown by calorimetric analysis. The low T_g value is not affected by vulcanization which, on the other hand, is effective in the elimination of any residual crystalline order of the urethane phase. The vulcanized compounds were characterized by tensile tests, dynamic-mechanical analysis, solvent swelling, compression tests and non-isothermal stress relaxation measurements. Mastercurves were successfully built based on time-temperature superposition principle. It resulted that polyurethanes based on symmetric diisocyanates show better chemical resistance and low temperature viscoelastic behaviour, and are promising candidates for the development of high performance low temperature sealing materials.     

Properties Investigation of novel nitrile rubber composites with rockwool fibers

Rockwool is an inorganic fiber with interesting properties obtained from basaltic rocks. It can possibly be used in rubber technical products which work under critical conditions in several industries. This study aims to investigate properties of three short rockwool fibers/nitrile rubber composites. Ten formulations were prepared with 10, 25 and 40 phr of rockwool fibers with different length and modification. The composites were assessed on its morphological aspects, thermal, rheological, and mechanical behaviors. The results remarked that the rockwool fiber with chemical modification had better interfacial interaction with the polymer enhancing modulus at 100% of deformation, Shore A hardness, tear strength, Payne effect and stress relaxation under a compressive regime. An outstanding result was observed for the composite with 10 phr of fiber with chemical modification that had less stress relaxation when compared with the unfilled NBR indicating an excellent possibility of use of this fiber in materials that work under compressive forces. The difference in length of the rockwool fibers (125 μm–300 μm) did not interfere significantly on most of the results.