Pre-irradiation induced grafting of styrene into crosslinked and non-crosslinked polytetrafluoroethylene films for polymer electrolyte fuel cell applications. II: Characterization of the styrene grafted films

Crosslinked and non-crosslinked polytetrafluoroethylene films (RX-PTFE and V-PTFE films, respectively) were irradiated by γ-ray and then grafted with styrene in liquid phase. Microscope FT-IR spectroscopy, TGA, solid state ¹³C CP/MAS and high resolution HS/MAS NMR spectroscopy, wide-angle X-ray diffraction (WAXD) study were used to get the structural information of the styrene grafted RX-PTFE and V-PTFE films. From microscope FT-IR spectra of the grafted RX-PTFE films, the “grafting front mechanism” was proved. TGA analysis showed that the grafted films have a small degradation step and two main degradation steps. In the ¹³C CP/MAS NMR spectra of the non-grafted films, there are no signal due to the absence of the hydrogen atom. While in the spectra of the grafted films, there are signals attributed to the polystyrene grafts. In the ¹³C HS/MAS NMR spectra of the grafted films, the relative intensity of the peaks attributed to the polystyrene grafts increased while the relative intensity of the peak attributed to PTFE matrix decreased with the increase in the DOG. From WAXD patterns, the intensity of the crystalline peak decrease with the increase in the DOG. The grafted films were sulfonated by chlorosulfonic acid and the results of highest IEC value exceeded 3.0. Those results will be reported in the near future.     

Cation exchange membranes by pre-irradiation grafting of styrene into FEP films. I. Influence of synthesis conditions

Gamma radiation-induced grafting of styrene into FEP films was investigated by the pre-irradiation method. The degree of grafting was found to be strongly dependent on the synthesis conditions, such as radiation dose, monomer concentration, crosslinker, temperature, and film thickness. The order of dependence of the rate of grafting on pre-irradiation dose and monomer concentration was found to be 0.64 and 1.90, respectively. The activation energy for the grafting in the temperature range of 50–80°C was determined to be 27.9 kJ/mol. A negative first order dependence of grafting on film thickness was observed. The results suggest that the initial grafting takes place at the film surface and proceeds to the middle by progressive diffusion of monomer through the polystyrene grafted layers. © 1994 John Wiley & Sons, Inc.     

Radiation grafting of styrene onto poly(vinylidene fluoride) films in propanol: The influence of solvent and synthesis conditions

Electron‐beam‐irradiated poly(vinylidene fluoride) films were grafted with styrene with propanol or toluene as a solvent. The influence of the synthesis conditions and, more particularly, of the solvent was investigated. In propanol, the order of dependence of the grafting rate is 0.43 on the pre‐irradiation dose and 1.2 on the monomer concentration. The activation energy of the grafting reaction in propanol is approximately 73 kJ/mol. Both the initial grafting rate and the saturation degree of grafting are considerably higher in propanol, which is unable to swell polystyrene grafts, than in toluene, which diffuses with styrene through the grafted moiety. The grafting solvent also influences the structure of the membrane: films grafted in propanol have a much reduced elongation at break and a rougher surface. It is suggested that phase‐separated polystyrene domains may be larger when grafting is carried out in a styrene–propanol solution. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1512–1519, 2000     

Improving the properties of the proton exchange membranes by introducing α-methylstyrene in the pre-irradiation induced graft polymerization

New proton exchange membranes (PEMs) were prepared by pre-irradiation induced grafting of α-methylstyrene (AMS)/styrene (STY)/divinylbenzene (DVB) into the crosslinked polytetrafluoroethylene (RX-PTFE) films and successively sulfonated. The new PEMs showed the improved glass transition temperature and chemical stability as compared with the PEMs prepared by pre-irradiation induced grafting of STY/DVB. The balance of the cost, grafting kinetic, thermal properties and the properties of the resulted proton exchange membrane is the key point of this work.     

Radiation-induced grafting of styrene onto ultra-high molecular weight polyethylene powder and subsequent film fabrication for application as polymer electrolyte membranes: I. Influence of grafting conditions

Ultra-high molecular weight polyethylene (UHMWPE) powder was irradiated by gamma rays using a ⁶⁰Co source. Simultaneous and pre-irradiation grafting was performed in air and in inert atmosphere at room temperature. The monomer selected for grafting was styrene, since the styrene-grafted UHMWPE could be readily post-sulfonated to afford proton exchange membranes (PEMs). The effect of absorbed radiation dose and monomer concentration in methanol on the degree of grafting (DG) is discussed. It was found that the DG increases linearly with increase in the absorbed dose, grafting time and monomer concentration, reaching a maximum at a certain level. The order of rate dependence of grafting on monomer concentration was found to be 2.32. Furthermore, the apparent activation energy, calculated by plotting the Arrhenius curve, was 11.5 kJ/mole. Lower activation energy and high rate dependence on monomer concentration shows the facilitation of grafting onto powder substrate compared with film. The particle size of UHMWPE powder was measured before and after grafting and found to increase linearly with increase in level of grafting. FTIR-ATR analysis confirmed the styrene grafting. The grafted UHMWPE powder was then fabricated into film and post-sulfonated using chlorosulfonic acid for the purposes of evaluating the products as inexpensive PEM materials for fuel cells. The relationship of DG with degree of substitution (DS) of styrene per UHMWPE repeat unit and ion exchange capacity (IEC) is also presented.     

Radiation induces grafting of styrene onto silicone sealant films

Grafting of styrene onto silicone sealant films was realized in different methanol solutions by gamma radiation, from a ⁶⁰Co source at room temperature. The styrene grafted onto silicone sealant films was synthesized by pre-irradiation oxidative method. Pre-irradiation method was optimized by tuning the γ-irradiation dose, reaction time, temperature, and monomer concentration. The characterization of silicone sealant films were examined by infrared, differential scanning calorimetry, and swelling behavior analysis. The silicone sealant films could be applied to radiation resistance materials or in separation process of low volatile organic compounds from aqueous solution.     

Preparation of cation-exchange membrane containing bi-functional groups by radiation induced grafting of acrylic acid and sodium styrene sulfonate onto HDPE: Influence of the synthesis conditions

Electron beam radiation induced grafting of acrylic acid (AA) and sodium styrene sulfonate (SSS) onto high-density polyethylene (HDPE) membranes was investigated by the pre-irradiation method, and a cation-exchange membrane containing bifunctional groups was synthesized. The effects of grafting conditions such as monomer concentration, radiation dose and temperature on grafting yield were studied. The dependence of grafting yield on pre-irradiation dose and monomer concentration was found to be 0.54 and 2.21, respectively. The activation energy for the grafting was calculated to be 22.2 kJ/mol. Infrared spectroscopy analysis of the grafted membrane confirmed the existence of sulfonate and carboxylic acid groups.     

Radiation-induced grafting in the polyethylene–styrene system and differential thermal analysis of the grafted samples

The graft polymerization of styrene onto high-density polyethylene films was carried out by γ-irradiation in the vapor phase. Two methods were used for grafting in these experiments: a preirradiation method and a simultaneous irradiation method. The effects of these grafting methods on the reaction mechanism of grafting and on the properties of the grafted samples were investigated. The amounts of styrene homopolymer in the grafted samples is under 2% in the case of the preirradiation method and above 10% in the case of the simultaneous irradiation method. The activation energies were calculated to be 18 kcal/mole for grafting in the preirradiation method and 15 kcal/mole for weight increase of polyethylene films in styrene vapor. The difference in the dimensional expansion between in the direction of stretching and the direction prependicular to it is smaller with preirradiation grafting than with grafting by the simultaneous irradiation method. Differential thermal analysis of the grafted films shows an endothermic peak due thermal decomposition which decreases gradually from 450°C to 415°C with increase in degree of grafting from 30 to 60%. The lowering of this peak temperature appears at a lower degree of grafting when the preirradiation method is used. On the basis of these results, it is concluded that the reaction rate of radiation-induced grafting in the vapor phase depends closely upon the processes of adsorption, dissolution, and diffusion of styrene monomer in polyethylene films; in the case of simultaneous irradiation method, the reaction proceeds comparatively uniformly in the amorphous region, while in the case of the preirradiation method, the reaction proceeds mainly at the boundary of the crystalline and amorphous regions.     

Post-irradiation time effects on the graft of poly(ethylene-alt-tetrafluoroethylene) (ETFE) films for ion exchange membrane application

Grafting of styrene followed by sulfonation onto poly(ethylene-alt-tetrafluoroethylene) (ETFE) was studied for synthesis of ion exchange membranes. Radiation-induced grafting of styrene onto ETFE films was investigated after simultaneous irradiation (in post-irradiation condition) using a ⁶⁰Co source. The ETFE films were irradiated at 20 kGy dose at room temperature and chemical changes were monitored after contact with styrene for grafting. The post-irradiation time was established at 14 days when the films were remained in styrene/toluene 1:1 v/v. After this period the grafting degree was evaluated in the samples. The grafted films were sulfonated using chlorosulfonic acid and 1, 2-dichloroethane 20:80 (v/v) at room temperature for 5 h. The membranes were analyzed by infrared spectroscopy (FTIR), differential scanning calorimeter (DSC), thermogravimetric measurements (TG) and degree of grafting (DOG). The ion exchange capacity (IEC) of membranes was determined by acid–base titration and the values for ETFE membranes were achieved higher than Nafion^® films. Preliminary single cell performance was made using pure H₂ and O₂ as reactants at a cell temperature of 80 °C and atmospheric gas pressure. The fuel cell performance of ETFE films was satisfactory when compared to state-of-art Nafion^® membranes.     

Radiation grafting of pH and thermosensitive N-isopropylacrylamide and acrylic acid onto PTFE films by two-steps process

Polytetrafluoroethylene (PTFE) was grafted (g) with acrylic acid (AAc) by γ-ray pre-irradiation method to get PTFE-g-AAc films, then N-isopropylacrylamide (NIPAAm) was grafted onto PTFE-g-AAc films with γ-ray to get (PTFE-g-AAc)-g-NIPAAm. PTFE films were irradiated in air at a dose rate of 3.0 kGy h^–1 and different radiation dose. The irradiated films were placed in glass ampoules, which contained aqueous solutions with different monomer concentration (AAc), and then they were heated at different temperatures and reaction time. NIPAAm onto PTFE-g-AAc was carried out with the same procedure with monomer concentration of 1 mol L⁻¹. The thermosensitivity of the samples was defined and calculated as the ratio of the grafted samples swelling at 28 and 35 °C, and pH sensitivity defined as the ratio of the grafted samples swelling at pH 2 and 8.     

The effect of monomer molecular weight of acrylate on radiation grafting of polyethylene

A series of condensed ethylene glycol acrylate monomers with differentmolecular weight was grafted to polyethylene films by means of pre-irradiation.The effect of the molecular weight of monomer and co-solvent system on thegrafting reaction and the properties of the grafted sample were studied. Theexperimental results showed that the initial rate of grafting reaction decreasedand the molar degrees of grafting linearly decreased with the increment ofmolecular weight of the monomer. The grafting degree was increased with theswelling degree of the grafted film. The biocompatibility and blood compatibilityof the grafted PE films were evaluated by the determination of hydrophilicityand anti-thrombus.     

TEMPO addition into pre-irradiated fluoropolymers and living-radical graft polymerization of styrene for preparation of polymer electrolyte membranes

We prepared proton exchange membranes (PEMs) by 2,2,6,6-tetramethylpiperidinyl-1-oxy (TEMPO)-mediated living-radical graft polymerization (LRGP) of styrene into fluoropolymer films and subsequent sulfonation. Poly(vinylidene fluoride) (PVDF) and poly(ethylene-co-tetrafluoroethylene) (ETFE) films were first irradiated and then treated with TEMPO solutions in various solvents. TEMPO addition was confirmed by the test of styrene grafting into TEMPO-treated films at 60 °C, at which the LRGP never proceeds. This test enabled us to differentiate the LRGP from the conventional graft polymerization. In order to gain a deep insight about TEMPO-addition reaction, the TEMPO-penetration behavior into the base polymer films was examined by a permeation experiment and computer simulation. Xylene and dioxane were appropriate solvents for the complete introduction of TEMPO into PVDF and ETFE films, respectively. Then, the LRGP of styrene was performed based on the fully TEMPO-capped films at 125 °C with various solvents. By using an alcoholic solvent, the degree of grafting was enhanced and it reached a maximum of 38%. This grafted film was sulfonated to prepare a PEM showing an ion exchange capacity of 2.2 meq/g and proton conductivity of 1.6×10^?1 S/cm.     

Grafting of styrene into pre-irradiated fluoropolymer films: Influence of base material and irradiation temperature

In this study, the influence of irradiation temperature on mechanical properties of three fluoropolymers and on grafting of styrene into the polymers by the pre-irradiation method was investigated. Electron paramagnetic resonance spectroscopy and infrared spectroscopy were used to characterize the irradiated polymers regarding trapped radical species and changes in the chemical structure, respectively. For poly(tetrafluoroethylene-co-perfluoropropyl vinyl ether) (PFA) the irradiation temperature was found to be an important factor for tensile strength and elongation at break of the pre-irradiated film. No strong effect of irradiation temperature on the mechanical properties was noticed for poly(tetrafluoroethylene-co-ethylene) (ETFE); however the yield of grafting drops at high irradiation temperatures. Finally, mechanical properties of poly(tetrafluoroethylene) (PTFE) were found to be dramatically altered, even if the film was irradiated at elevated temperature.     

Radiation grafting of styrene onto polypropylene fibres by a 10 MeV electron beam

The radiation-induced graft copolymerization is an effective method for modification of the chemical and physical properties of polypropylene. Graft copolymerization of styrene onto polypropylene fibers has been studied by simultaneous irradiation method, using a 10 MeV electron beam. Samples were irradiated in an environment of nitrogen gas. The effects of radiation dose and styrene concentration in methanol, on the grafting yield were investigated. The effects of polyfunctional monomer, i.e., trimethylopropane trimethacrylate (TMPTMA) and acid (sulfuric acid) on the grafting yield were also examined. The grafted samples were then sulfonated and allowed to react with solution of a basic dye. The samples were characterized by mechanical properties and thermal stability. The mechanical properties of the radiated samples were reduced and the grafted samples had lower mechanical properties.     

Radiation grafting of styrene and maleic anhydride onto PTFE membranes and sequent sulfonation for applications of vanadium redox battery

Using γ-radiation technique, poly(tetrafluoroethylene) (PTFE) membrane was grafted with styrene (St) (PTFE-graft-PS) or binary monomers of St and maleic anhydride (MAn) (PTFE-graft-PS-co-PMAn), respectively. Then grafted membranes were further sulfonated with chlorosulfonic acid into ion-exchange membranes (denoted as PTFE-graft-PSSA and PTFE-graft-PSSA-co-PMAc, respectively) for application of vanadium redox battery (VRB). Micro-FTIR analysis indicated that PTFE was successfully grafted and sulfonated at the above two different conditions. However, a higher degree of grafting (DOG) was obtained in St/MAn binary system at the same dose due to a synergistic effect. Comparing with PTFE-graft-PSSA, PTFE-graft-PSSA-co-PMAc membrane showed higher water uptake and ion-exchange capacity (IEC) and lower area resistance (AR) at the same DOG. In addition, PTFE-graft-PSSA-co-PMAc with 6% DOG also showed a higher IEC and higher conductivity compared to Nafion membrane. Radiation grafting of PTFE in St/MAn binary system and sequent sulfonation is an appropriate method for preparing ion-exchange membrane of VRB.     

Radiation-induced grafting of styrene into poly(vinylidene fluoride) film by simultaneous method with two different solvents

Radiation-induced grafting of styrene into poly(vinylidene fluoride) (PVDF) films with 0.125 mm thickness at doses of 1 and 2.5 kGy in the presence of a styrene/N,N-dimethylformamide (DMF) solution (1:1, v/v) and at doses of 20, 40 and 80 kGy in presence of a styrene/toluene solution (1:1, v/v) at dose rate of 5 kGy h^?1 was carried out by the simultaneous method under nitrogen atmosphere and room temperature, using gamma rays from a Co-60. The films were characterized before and after modification by calculated grafting yield (GY %), infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetry (TG/DTG). GY results shows that grafting increases with dose, and the grafting of styrene was confirm by FT-IR due to the new characteristic peaks and by the TG and DSC attributed to changes in thermal behavior of the grafted material. Results showed that the system allows the controlled grafting of styrene into PVDF using gamma rays at doses as low as 1 kGy in DMF.     

Radiation-induced grafting of styrene vapor to polyethylene

The radiation-induced grafting of styrene vapor to low-density polyethylene film of 0.063 mm thickness was studied at 23°C at a dose rate of 1.98 × 10⁴ rad/hr. The concentration C of monomer in the film was measured as a function of pre-irradiation exposure time to monomer vapor. The concentration-dependent diffusion coefficient of styrene in polyethylene was calculated to be 4.9 × 10^?9 exp {2.0C/C₀} cm²/sec, where C₀ is the saturation concentration of styrene in the film, and a linear boundary diffusion coefficient for styrene vapor into polyethylene film was found to be 2.0 × 10^?7 cm/sec. The rate of grafting was determined as a function of the concentration of styrene absorbed in the film. The maximum graft yield was obtained with an initial styrene concentration in the film of 4 wt-%. Under conditions of low initial monomer concentration, the grafting rate increases with irradiation time. The results are compared with previously published data on grafting of polyethylene from methanol–styrene solutions. They are explained in terms of the viscosity of the amorphous region as a function of styrene content and the resistance to the diffusion of monomer at the film–vapor interface.     

Changes in row structure of extruded polyethylene film on grafting with styrene. I. Distribution of polystyrene and crystalline reorientation

Extruded films of linear polyethylene were grafted with styrene in a 1:2 styrene---methanol solution and pure styrene. The reaction was induced by simultaneous γ irradiation. Crystallinity of polyethylene was hardly affected by a polystyrene-to-polyethylene ratio as high as 13.5. From the anisotropy of film growth and small-angle x-ray diffraction it was concluded that polystyrene incorporated both into intercrystalline layers and newly formed domains alongside the stacks of lamellae. The proportion of polystyrene in interlamellar layers depends on the length of grafted chains; that is, on grafting conditions. A higher than expected proportion of occluded homopolystyrene was found in films grafted in methanol solution. The glass transition temperature of polystyrene decreased with grafting yield. Grafting in methanol solution produced changes in the x-ray orientation pattern of polyethylene. This was ascribed to untwisting and straightening crystalline lamellae in the row nucleated cylindrites.     

Perfluorinated polymer film with functional group prepared by radiation-induced grafting

A perfluorinated vinyl ether monomer, 2-bromotetrafluoroethyl trifluorovinyl ether (BrTFF) was grafted into crosslinked poly(tetrafluoroethylene) (cPTFE) films by γ-rays irradiation under different conditions. The irradiation with absorbed doses more than 550 kGy gave the poly(BrTFF) grafted cPTFE membranes with grafting yields of more than 20%. FTIR spectra and SEM-EDS testified that BrTFF was successfully grafted into cPTFE films homogeneously in the film perpendicular direction. TGA analysis of the grafted films indicated that the perfluorinated poly(BrTFF) grafts were phase-separated from the PTFE region due to the crosslinked structure of the cPTFE based film, but the grafted films still had high thermal stability (above 300 °C). DSC measurements showed the decrease of melting temperature, but the increase of both heat of fusion and degree of crystallinity in cPTFE film after grafting. The grafted film, a new kind of perfluorinated polymer with bromine active groups and good mechanical properties, is expected to be modified for new applications.     

Preirradiation grafting of N-vinyl-2-pyrrolidone onto poly(tetrafluoroethylene) and poly(tetrafluoroethylene-hexafluoropropylene) films

Preirradiation grafting of N-vinylpyrrolidone (NVP) onto poly(tetrafluoroethylene) (PTFE) and poly(tetrafluoroethylene-hexafluoropropylene) (FEP) films was investigated. The influence of grafting parameters such as preirradiation dose, monomer concentration, and grafting temperature on the rate and grafting yield was studied. Different solvents were used for diluting the monomer and it was found that the aqueous monomer solution at a concentration of 80 wt% was suitable for this grafting system. However, the graft polymerization of NVP in benzene terminated within a short time without significant grafting yield. The dependence of the grafting rate on preirradiation dose and monomer concentration was 1.2 and 1.07 order, respectively, for grafting onto PTFE films and 1.1 and 1.2 order, respectively, for grafting onto FEP films. Arrhenius plots for grafting onto PTFE films showed a breaking point at ca. 35°C and the overall activation energies were calculated as 23.6 and 9.0 Kcal/mol below and above 35°C, respectively. For grafting onto FEP films, however, no break was observed in the Arrhenius plots; the overall activation energy was 11.9 Kcal/mol. The swelling behavior and electric resistance of the grafted materials were investigated.