Process Modeling of Comprehensive Integrated Forest Biorefinery—An Integrated Approach

The key to expanding the energy supply, increasing energy security, and reducing the dependency on foreign oil is to develop advanced technologies to efficiently transform our renewable bioresources into domestically produced bioenergy and bioproducts. Conventional biorefineries, i.e., forest products industry’s pulp and paper mills with long history of sustainable utilization of lignocellulose (wood), offer a suitable platform for being expanded into future integrated forest biorefineries. Due to the pre-existing infrastructure in current forest products operations, this could present a very cost-effective approach to future biorefineries. In order to better understand the overall process, technical, economic, and environmental impacts, a detailed process modeling of the whole integrated forest biorefinery is presented here. This approach uses a combination of Aspen Plus®, WinGEMS®, and Microsoft Excel® to simulate the entire biorefinery in detail with sophisticated communication interface between the three simulations. Preliminary results for a simple case study of an integrated biorefinery show the feasibility of this approach. Further investigations, including additional details, more process options, and complete integration, are currently underway.     

Existing biorefinery operations that benefit from fractal-based process intensification

Ion exchange, adsorption, and chromatography are examples of separation processes frequently used in today's biorefineries. The particular tasks for which these technologies can be successfully applied are highly influenced by capital cost and efficiency. There exists a potential for significantly increasing the efficiency of these processes whereas simultaneously decreasing their size and capital cost. This potential for process intensification can be realized with the use of engineered fractal equipment. The cost savings potential and the possibilities for broadening the use of fractal-based separation technologies in future biorefinery concepts is illustrated by examples of full-scale implementation in the sugar and sweetener industries.     

Green Deep Eutectic Solvents for Microwave-Assisted Biomass Delignification and Valorisation

Aiming to fulfil the sustainability criteria of future biorefineries, a novel biomass pretreatment combining natural deep eutectic solvents (NaDESs) and microwave (MW) technology was developed. Results showed that NaDESs have a high potential as green solvents for lignin fractionation/recovery and sugar release in the following enzymatic hydrolysis. A new class of lignin derived NaDESs (LigDESs) was also investigated, showing promising effects in wheat straw delignification. MW irradiation enabled a fast pretreatment under mild condition (120 °C, 30 min). To better understand the interaction of MW with these green solvents, the dielectric properties of NaDESs were investigated. Furthermore, a NaDES using the lignin recovered from biomass pretreatment as hydrogen bond donor was prepared, thus paving the way for a “closed-loop” biorefinery process.     

Challenges in the valorisation of chitinous biomass within the biorefinery concept

The sustainable production and use of biomass for food, structural material and packaging has become part of global development strategies. Efforts have increased in research and development (R&D) of greener energy, agriculture and manufacturing, aiming toward zero waste. However, waste is often unavoidable and needs to be considered as a new opportunity within the context of a biorefinery. Our focus is on the valorisation of chitinous biomass, in particular chitin and chitosan which is considered as the second most abundant biopolymer on earth after cellulose. Biomass and food waste that can serve as a rich source of chitin comes from diverse origins. Chitin can also be considered as a source of platform chemicals enabled by novel green catalysts. In our opinion, a more holistic evaluation of the chitinous biomass waste supply chains are required. The economics of scale will determine the future trends in R&D of chitin derived products.     

Assessing the emerging biorefinery sector in Canada

The biorefinery is a key concept used in the strategies and visions of many industrial countries. The potential for Canadian biorefineries based on lignocellulosic forest and agricultural residues is examined. The sector is described in terms of research interests, emerging companies, and established corporate interests. It is found that the Canadian biorefining sector currently has an emphasis on specific bioproduct generation, and the process elements required for a true sugar-based process are in the research phase. A Canadian national strategy should focus on increasing forest industry participation, and increasing collaboration with the provinces, particularly in western Canada.     

Industrial development and applications of plant oils and their biobased oleochemicals

In the concepts for new products, performance, product safety, and product economy criteria are equally important. They are taken into account already when the raw materials base for a new industrial product development is defined. Here, renewable resources gain-again after the earlier “green trend” in the 1980s—increasing attention as an alternative raw materials source compared to fossil feedstock. The industrial use of carbohydrates, proteins, and plant oils aligns perfectly with the principles of Responsible Care and is an important part of green chemistry and sustainability in general. Since the 1950s, oleochemistry has grown to a major research and technology area in several institutions and industries. A large variety of products based on fats and oils have been developed since then for different uses, such as specialties for polymer applications, biodiesel, surfactants, emollients for home and personal-care industries, pesticides and biodegradable mineral oil replacements for lubricants. However, at present it seems that the use of renewable resources, especially plant oils, has to compete more and more with the increasing demand for bioenergy, which could cause an unbalanced supply and demand in the future or even a threat for the increasing demand for food in certain areas of the world.     

Challenges and Perspectives in Designing Artificial Photosynthetic Systems

The development of artificial photosynthetic systems for water splitting and CO₂ reduction on a large scale for practical applications is the ultimate goal towards worldwide sustainability. This Concept highlights the state‐of‐the‐art research trends of artificial photosynthesis concepts and designs from some new perspectives. Particularly, it is focused on five important aspects for the design of promising artificial photosynthetic systems: 1) catalyst development, 2) architecture design, 3) device buildup 4) mechanism exploration, and 5) theoretical investigations. Some typical progress and challenges, the most significant milestones achieved to date, as well as possible future directions are illustrated and discussed. This Concept article presents a selection of new developments to highlight new trends and possibilities, main barriers, or challenges; with this, we hope to inspire more advances in the field of artificial photosynthesis.     

Recent application of biochar on the catalytic biorefinery and environmental processes

Lignocellulosic biomass is an abundant and environment-friendly source for renewable energy production. The value and application of biochar, which is obtained from the thermochemical conversion of biomass, is increasing rapidly because of its high carbon content and porosity. The property of biochar, such as surface area, porosity, and number of functional groups, can be improved by controlling the conditions of biomass conversion, biochar activation, and functionalization methods. The production and activation of biochar as well as its potential use for soil remediation, pollutant adsorption, and biorefinery have been reviewed extensively over recent decades. This paper provides a conceptual approach for biochar production and activation together with its application as a catalyst for biorefineries and the removal of environmental contaminants.     

细胞工厂与生物炼制

生物炼制是以可再生生物质资源为原料,生产能源与化工产品的新兴工业模式。是转变经济增长模式,保障社会经济可持续发展的重大战略需求。微生物细胞工厂是生物炼制技术至关重要的核心。世界各国纷纷设立重大研究计划支持细胞工厂的研究,以期获得生物炼制技术的领先地位。本文简要概括了细胞工厂和生物炼制这一新兴工业模式,回顾了生物炼制细胞工厂的重大计划和进展,讨论了目前亟待解决的关键问题和研究对策。     

Recent application of biochar on the catalytic biorefinery and environmental processes

Biochar, produced and activated from thermochemical methods, was applied as catalyst for catalytic biorefinery and environmental pollutant removal. In this review, recent advanced studies of biochar catalyst were discussed.     

细胞工厂与生物炼制

生物炼制是以可再生生物质资源为原料,生产能源与化工产品的新兴工业模式.是转变经济增长模式,保障社会经济可持续发展的重大战略需求.微生物细胞工厂是生物炼制技术至关重要的核心.世界各国纷纷设立重大研究计划支持细胞工厂的研究,以期获得生物炼制技术的领先地位.本文简要概括了细胞工厂和生物炼制这一新兴工业模式,回顾了生物炼制细胞工厂的重大计划和进展,讨论了目前亟待解决的关键问题和研究对策.     

Organosolv Fractionation of Birch Sawdust: Establishing a Lignin-First Biorefinery

The use of residual biomass for bioconversions makes it possible to decrease the output of fossil-based chemicals and pursue a greener economy. While the use of lignocellulosic material as sustainable feedstock has been tried at pilot scale, industrial production is not yet economically feasible, requiring further technology and feedstock optimization. The aim of this study was to examine the feasibility of replacing woodchips with residual sawdust in biorefinery applications. Woodchips can be used in value-added processes such as paper pulp production, whereas sawdust is currently used mainly for combustion. The main advantages of sawdust are its large supply and a particle size sufficiently small for the pretreatment process. Whereas, the main challenge is the higher complexity of the lignocellulosic biomass, as it can contain small amounts of bark and cambium. Here, we studied the fractionation of birch sawdust by organosolv pretreatment at two different temperatures and for two different durations. We evaluated the efficiency of fractionation into the three main fractions: lignin, cellulose, and hemicellulose. The cellulose content in pretreated biomass was as high as 69.2%, which was nearly double the amount in untreated biomass. The obtained lignin was of high purity, with a maximum 4.5% of contaminating sugars. Subsequent evaluation of the susceptibility of pretreated solids to enzymatic saccharification revealed glucose yields ranging from 75% to 90% after 48 h but reaching 100.0% under the best conditions. In summary, birch sawdust can be successfully utilized as a feedstock for organosolv fractionation and replace woodchips to simplify and lower the costs of biorefinery processes.     

Hydrogenolysis goes bio: from carbohydrates and sugar alcohols to platform chemicals

In view of the diminishing oil resources and the ongoing climate change, the use of efficient and environmentally benign technologies for the utilization of renewable resources has become indispensible. Therein, hydrogenolysis reactions offer a promising possibility for future biorefinery concepts. These reactions result in the cleavage of C-C and C-O bonds by hydrogen and allow direct access to valuable platform chemicals already integrated in today's value chains. Thus, hydrogenolysis bears the potential to bridge currently available technologies and future biomass-based refinery concepts. This Review highlights past and present developments in this field, with special emphasis on the direct utilization of cellulosic feedstocks.     

Corn stover availability for biomass conversion: situation analysis

As biorefining conversion technologies become commercial, feedstock availability, supply system logistics, and biomass material attributes are emerging as major barriers to the availability of corn stover for biorefining. While systems do exist to supply corn stover as feedstock to biorefining facilities, stover material attributes affecting physical deconstruction, such as densification and post-harvest material stability, challenge the cost-effectiveness of present-day feedstock logistics systems. In addition, the material characteristics of corn stover create barriers with any supply system design in terms of equipment capacity/efficiency, dry matter loss, and capital use efficiency. However, analysis of a conventional large square bale corn stover feedstock supply system concludes that (1) where other agronomic factors are not limiting, corn stover can be accessed and supplied to a biorefinery using existing bale-based technologies, (2) technologies and new supply system designs are necessary to overcome biomass bulk density and moisture material property challenges, and (3) major opportunities to improve conventional bale biomass feedstock supply systems include improvements in equipment efficiency and capacity and reducing biomass losses in harvesting, collection, and storage. Finally, the backbone of an effective stover supply system design is the optimization of intended and minimization of unintended material property changes as the corn stover passes through the individual supply system processes from the field to the biorefinery conversion processes.

The importance of utility systems in today's biorefineries and a vision for tomorrow

Heat and power systems commonly found in today's corn processing facilities, sugar mills, and pulp and paper mills will be reviewed. We will also examine concepts for biorefineries of the future. We will show that energy ratio, defined as the ratio of renewable energy produced divided by the fossil energy input, can vary widely from near unity to values greater than 12. Renewable-based utility systems combined with low-fossil input agricultural systems lead to high-energy ratios.     

Nanoengineered ligninolytic enzymes for sustainable lignocellulose biorefinery

Lignin is a key structural component of lignocellulosic biomass with immense potential to replace non-renewable and environmentally unfriendly fossil resources. Structural recalcitrance, heterogeneity, and multifaceted composition of lignin are the major impediments to its gainful biotransformation to a spectrum of bio-based products, biomaterials, and specialty chemicals. In contrast to physicochemical methods, harnessing the biocatalytic potential of the robust ligninolytic armory is considered a greener and more sustainable way for lignin biorefinery. Immobilization of ligninolytic enzymes on different nanoengineered support matrices resulted in designing nanobiocatalytic system with intensified catalytic performance and long-term stability for efficient lignocellulosic biomass valorization. Enzyme incorporation on magnetic nanostructures additionally facilitates facile separation, recovery, and reusability of magnetic nanobiocatalysts. Therefore, developing and implementing immobilized ligninolytic enzyme-based nanoengineered biocatalytic systems constitutes a prodigious and eco-sustainable option to catalyze the deconstruction of lignocellulosic biomass. The multi-enzyme nano-biocatalytic system offers the advantage of direct substrate conversion into the product in a single step owing to its concurrent biocatalytic attributes. This opinion article spotlights current achievements and state-of-the-art developments in engineering ligninolytic enzymes to create a novel biocatalytic system to create greener and sustainable lignocellulose biorefineries ranging from the production of biomaterials to bioenergy.     

A roadmap towards a circular and sustainable bioeconomy through waste valorization

Municipal solid waste and food supply chain waste are globally generated in large quantities from various sectors including various stages of food supply chains, municipalities, open markets and catering services. A prevailing priority in the EU is to stimulate the transition towards a circular economy that fosters the promotion of sustainable and resource-efficient policies for long-term socio-economic and environmental benefits. Common practices for waste management include landfill disposal, anaerobic digestion, composting and wastewater treatment. Recently, new technologies have been introduced to produce value-added products from agricultural residues and food processing side streams. Integrated and holistic approaches for organic waste utilization as industrial feedstocks will boost the transition towards the bio-economy era. The establishment of circular economy would expand and diversify the market outlets of bio-based products. This review provides an overview of the current methods on waste and by-product streams bioconversion to develop biorefinery concepts.     

Biofuels and biomass-to-liquid fuels in the biorefinery: catalytic conversion of lignocellulosic biomass using porous materials

At a time when the focus is on global warming, CO(2) emission, secure energy supply, and less consumption of fossil-based fuels, the use of renewable energy resources is essential. Various biomass resources are discussed that can deliver fuels, chemicals, and energy products. The focus is on the catalytic conversion of biomass from wood. The challenges involved in the processing of lignocellulose-rich materials will be highlighted, along with the application of porous materials as catalysts for the biomass-to-liquids (BTL) fuels in biorefineries. The mechanistic understanding of the complex reactions that take place, the development of catalysts and processes, and the product spectrum that is envisaged will be discussed, along with a sustainable concept for biorefineries based on lignocellulose. Finally, the current situation with respect to upgrading of the process technology (pilot and commercial units) will be addressed.     

Thermonuclear power—A major international innovative project

Current status review of a tokamak reactor-based research is intended for the average readers. Using the project of International Thermonuclear Experimental Reactor (ITER) as an example, physical and engineering issues are discussed. Socio-economic aspects of a future fusion power plant (FPP) are considered. Draft of Russian Roadmap to FPP is presented. In conclusion possibilities of nuclear fuel production in a fusion reactor are outlined.     

Life cycle assessment and sustainability analysis of products, materials and technologies. Toward a scientific framework for sustainability life cycle analysis

There are many approaches to study the environmental and sustainability aspects of production and consumption. Some of these reside at the level of concepts, e.g., industrial ecology, design for environment, and cleaner production. Other approaches are based on the use of quantitative models, e.g., life cycle assessment, material flow accounting and strategic environmental assessment. This paper focuses on the development of a framework that is able to incorporate different models for environmental analysis, with the option of a broader scope that also includes economic and social aspects, thus covering the three pillars of sustainability. This framework builds on the ISO-framework for life cycle assessment, but takes a broader view, and allows us to move from micro questions on specific products, via meso questions on life styles up to macro questions in which the entire societal structure is part of the analysis.