Thermal and electrical conduction behavior of alumina and multiwalled carbon nanotube incorporated poly(dimethyl siloxane)

Alumina particles were incorporated in poly(dimethyl siloxane) (PDMS) matrix in company with multiwalled carbon nanotube (MWCNT) for improving the thermal and electrical conductivities. The concentration of MWCNT was increased from 0 to 10 wt% to PDMS at fixed amounts of alumina (200 and 300 wt% to PDMS). Thermal conductivity of PDMS composites was increased with the increasing amount of MWCNT and the excellent dispersibility of the incorporated pristine MWCNT was achieved. Thermal and electrical conductivities of the composites were increased with the increasing concentration of the alumina because the alumina particles help disperse MWCNT within the PDMS matrix due to the ball milling effect during compounding. The properties of the alumina and MWCNT incorporated PDMS composites were investigated in terms of the curing characteristics, electrical conductivity, and thermal conductivity. The MWCNT/alumina incorporated composite showed the high electrical conductivity to the level of the semiconductor.     

Preparation and properties investigation of PMMA/silica composites derived from silicic acid

Hybrid materials based on silicic acid and polymethyl methacrylate (PMMA) were prepared by in situ bulk polymerization of a silicic acid sol and MMA mixture. Silicic acid sol was obtained by tetrahydrofuran (THF) extraction of silicic acid from water. Silicic acid was prepared by hydrolysis and condensation of sodium silicate in the presence of 3.6 M HCl. As a comparative study, PMMA composites filled by silica particles, which were derived from calcining the silicic acid gel, were prepared by a comparable in situ polymerization. Each set of PMMA/silica composites was subjected to thermal and mechanical studies. Residual THF in PMMA/silicic acid composites impacted the properties of the polymer composites. With increase in silica content, the PMMA composites filled with silica particles showed improved thermal and mechanical properties, whereas a decrease in thermal stability and mechanical strength was found for PMMA composites filled with silicic acid dissolved in THF. With a better compatibility with polymer matrix, silicic acid sol shows better reinforcement than silica particles in PMMA films prepared via blending of the corresponding THF solutions. Copyright © 2008 John Wiley & Sons, Ltd.     

Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

Influence of organo-clay on electrical and mechanical properties of PP/MWCNT/OC nanocomposites

The electrical, thermal and mechanical properties of nanocomposites, based on polypropylene (PP) filled by multi-walled carbon nanotubes (MWCNTs) and organo-clay (OC), were studied with the purpose of finding out the effect of OC on the microstructure of MWCNTs dispersion and PP/MWCNT/OC composites. It was found that addition of organo-clay nanoparticles improved nanotube dispersion and enhanced electrical properties of PP/MWCNT nanocomposites. Addition of organo-clay (MWCNT/OC ratio was 1/1) reduced the percolation threshold of PP/MWCNT nanocomposites from ?_c = 0.95 vol.% to ?_c = 0.68 vol.% of carbon nanotubes, while the level of conductivity became 2–4 orders of magnitude higher. The DSC and DMA analyses have shown that the influence of organo-clay on the thermal and mechanical properties of material was not significant in composites with both fillers as compared to PP/OC. Such an effect can be caused by stronger interaction of OC with carbon nanotubes than with polymer matrix.     

Influence of multiwall carbon nanotube (MWCNT) dispersion on ignition of poly(dimethylsiloxane)–MWCNT composites

Poly(dimethylsiloxane) (PDMS) filled with low contents of multiwall carbon nanotubes (MWCNT) was prepared using different ways to monitor the dispersion of MWCNT. The influence of the dispersion on thermal conductivity and transmittance was measured. High degree of transparence can be achieved with 0.02 phr of well dispersed MWCNT. Time‐to‐ignition (TTI) was also measured on 2‐ or 4‐mm‐thick specimens heated using radiative unidirectional source. Time‐to‐ignition was found to decrease with the incorporation of MWCNT because more heat is absorbed at the surface. Higher time‐to‐ignition was observed for partially translucent composites, due to different absorption in‐depth profiles. It can be assumed that time‐to‐ignition can be controlled by the dispersion of MWCNT into the polymeric matrix. Copyright © 2015 John Wiley & Sons, Ltd.     

Poly(dimethylsiloxane)/palygorskite composites: preparation,characterization, and properties

Poly(dimethylsiloxane) (PDMS) composites were prepared by simple blending process using palygorskite (PG) or modified palygorskite (MP). This study has been designed to determine the influences of PG or MP on the thermal stability and the mechanical properties of PDMS composites. The thermal stability of PG and MP were also studied by thermogravimetric analysis (TGA). The results showed that MP had the similar thermal stability to PG, and PG or MP not only increased the thermal stability but also improved the mechanical properties of PDMS composites. Meanwhile, compared with PG/PDMS composites, MP/PDMS composites had better thermal stability and mechanical properties owing to the better dispersion of MP into the matrix, the stronger chemical interfacial interaction between MP and the matrix. Copyright © 2010 John Wiley & Sons, Ltd.     

Preparation of nanoalumina/EPDM composites with good performance in thermal conductivity and mechanical properties

In this paper, nanoalumina (Al₂O₃) highly filled ethylene propylene diene monomer (EPDM) composites are prepared, and the mechanical (static and dynamic) properties and thermal conductivity are investigated systemically through various characterization methods. Furthermore, influences of in situ modification (mixing operation assisted by silane at high temperature for a certain time) with the silane‐coupling agent bis‐(3‐triethoxy silylpropyl)‐tetrasulfide (Si69) and stearic acid (SA) pretreatment on the nano‐Al₂O₃ filled composites are as well investigated. The results indicate that nano‐Al₂O₃ particles can not only perform well in reinforcing EPDM, but also improve the thermal conductivity significantly. Assisted by in situ modification with Si69, the mechanical properties (especially dynamic mechanical properties) of the nano‐Al₂O₃ filled composites are improved obviously, without influencing the thermal conductivity. By comparing to the traditional reinforcing fillers, such as carbon black (grade N330) and silica, in situ modified nano‐Al₂O₃ filled composites exhibit excellent performance in mechanical (static and dynamic) properties as well as better thermal conductivity, especially lower compression heat build‐up and better fatigue resistance. In general, our work indicates that nano‐Al₂O₃, as the novel thermal conductive reinforcing filler, is suitable to prepare rubber products serving in dynamic conditions, with the longer expected service life. Copyright © 2010 John Wiley & Sons, Ltd.     

Strengthening of liquid crystalline polymer by functionalized carbon nanotubes through interfacial interaction and homogeneous dispersion

Multiwalled carbon nanotubes (MWCNTs) were functionalized with two types of chemical moieties (i.e. carboxylic, ? COOH and hydroxyl benzoic acid groups, ‐HBA) on their sidewalls in order to improve their interaction with a liquid crystalline polymer (LCP) and dispersion in LCP. We have investigated the rheological, mechanical, dynamic mechanical, and thermal properties in detail with variation of HBA‐functionalized MWCNTs in the LCP matrix. Effect of the dispersion state of the functionalized MWCNTs in the LCP matrix on the rheological behavior was also studied. The composites containing HBA‐functionalized MWCNTs showed higher complex viscosity, storage, and loss modulus than the composites with the same loading of raw MWCNTs and MWCNT‐COOH. It was suggested that the HBA‐functionalized MWCNTs exhibited a better dispersion in the polymer matrix and formed stronger CNT‐polymer interaction in the composites than the raw MWCNTs and MWCNT‐COOH, which was also confirmed by FESEM and FTIR studies. As a result, the overall mechanical performance of the HBA‐MWCNT‐LCP composites could be improved significantly. For example, the addition of 4 wt% HBA‐MWCNT to LCP resulted in the considerable improvements in the tensile strength and modulus of LCP (by 66 and 90%, respectively). Copyright © 2010 John Wiley & Sons, Ltd.     

Thermal properties and moisture absorption of nanofillers‐filled epoxy composite thin film for electronic application

This current study aimed to enhance the thermal conductivity of thin film composites without compromising other polymer qualities. The effect of adding high thermal conductivity nanoparticles on the thermal properties and moisture absorption of thin film epoxy composites was investigated. Three types of fillers in nanosize with high thermal conductivity properties, boron nitride (BN), synthetic diamond (SD), and silicon nitride (Si₃N₄) were studied. SN was later used as an abbreviation for Si₃N₄. The contents of fillers varied between 0 and 2 vol.%. An epoxy nanocomposite solution filled with high thermal conductivity fillers was spun at 1500–2000 rpm to produce thin film 40–60 µm thick. The effects of the fillers on thermal properties and moisture absorption were studied. The addition of 2 vol.% SD produced the largest improvement with 78% increment in thermal conductivity compared with the unfilled epoxy. SD‐filled epoxy thin film also showed good thermal stability with the lowest coefficients of thermal expansion, 19 and 124 ppm, before and after T_g, respectively, which are much lower compared with SN‐filled and BN‐filled epoxy thin film composites. However the SD‐filled epoxy film has its drawback as it absorbs more moisture compared with BN‐filled and SN‐filled epoxy film. Copyright © 2012 John Wiley & Sons, Ltd.     

Surface modification of multiwall carbon nanotubes and its effect on mechanical and through‐plane electrical resistivity of PEMFC bipolar plate nanocomposites

In this work, we showed how the functionalization of multiwall carbon nanotubes (MWCNT) by nitric acid (HNO₃) and their predispersion into poly (butylene terephthalate) (PBT) improved the through‐plane electrical conductivity and mechanical properties of co‐continuous morphology polyvinylidene fluoride (PVDF)/poly (ethylene terephthalate) (PET)/carbon black (CB)/graphite (GR)/MWCNT nanocomposites. First, when MWCNT were functionalized with HNO₃ then premixed with PBT, they showed no aggregations inside the PBT matrix due to their improved interfacial interactions and chemical compatibility with the PBT matrix. Then, when PBT/(HNO₃‐functionalized MWCNT) mixture was added in small quantities to (PET/PVDF)/(CB/GR) composites, it decreased significantly their through‐plane resistivity and enhanced their impact and flexural properties. Its synergistic effect also led to the best proton exchange membrane fuel cell bipolar plate prototypes (smoother surface, without any cracks).     

Unusual reinforcement of silicone rubber compounds containing mesoporous silica particles as inorganic fillers

We fabricate mesoporous silica/silicone composites in a simple way and systematically examine their thermal stability, swelling characteristic, mechanical strength, and transparency. Simple calculations show that more than 90 vol% of mesopores are filled with silicone rubbers. Compared to non-porous silica/silicone composites, mesoporous silica/silicone composites showed a lower coefficient of linear thermal expansion (CTE). In addition, dramatic improvements of the tensile strength and Young's modulus are obtained with mesoporous silica/silicone composites. Furthermore, mesoporous silica/silicone composites show higher transparency than non-porous silica/silicone composites.     

Effects of noncovalently functionalized multiwalled carbon nanotube with hyperbranched polyesters on mechanical properties of epoxy composites

In order to improve the dispersibility and interface properties of multi-walled carbon nanotubes (MWCNTs) in epoxy resin (EP), aromatic hyperbranched polyesters with terminal carboxyl (HBP) and aromatic hyperbranched polyesters with terminal amino groups (HBPN) were used for noncovalent functionalization of MWCNTs. Epoxy composites reinforced by different types of MWCNT were prepared. The effects of noncovalent functionalization of MWCNTs on the dispersibility, wettability, interface properties and mechanical properties of epoxy composites were investigated. The results show that the dispersibility and wettability of MWCNTs are significantly improved after noncovalent functionalization. A large number of terminal primary amines (NH₂) on noncovalently functionalized MWCNT with HBPN (HBPN-MWCNT) form covalent bonds with EP matrix, and thus the interfacial adhesion is enhanced significantly, resulting in high load transfer efficiency and substantial increase in mechanical properties. The interface with covalent bonding formed between the flexible hyperbranched polyester layer on the surface of HBPN-MWCNT and the EP matrix promotes plastic deformation of the surrounding EP matrix. The toughening mechanisms of HBPN-MWCNT are MWCNT pull-out and a large amount of plastic deformation of the surrounding EP matrix.     

Enhanced thermal conductivity of epoxy–matrix composites with hybrid fillers

The results of thermal conductivity study of epoxy–matrix composites filled with different type of powders are reported. Boron nitride and aluminum nitride micro‐powders with different size distribution and surface modification were used. A representative set of samples has been prepared with different contents of the fillers. The microstructure was investigated by SEM observations. Thermal conductivity measurements have been performed at room temperature and for selected samples it was also measured as a function of temperature from 300 K down to liquid helium temperatures. The most spectacular enhancement of the thermal conductivity was obtained for composites filled with hybrid fillers of boron nitride–silica and aluminum nitride–silica. In the case of sample with 31 vol.% of boron nitride–silica hybrid filler it amounts to 114% and for the sample with 45 vol.% of hybrid filler by 65% as compared with the reference composite with silica filler. However, in the case of small aluminum nitride grains application, large interfacial areas were introduced, promoting creation of thermal resistance barriers and causing phonon scattering more effective. As a result, no thermal conductivity improvement was obtained. Different characters of temperature dependencies are observed for hybrid filler composites which allowed identifying the component filler of the dominant contribution to the thermal conductivity in each case. The data show a good agreement with predictions of Agari‐Uno model, indicating the importance of conductive paths forming effect already at low filler contents. Copyright © 2014 John Wiley & Sons, Ltd.     

Significant enhancement of electrical and thermal conductivities of polyethylene carbon nanotube composites by the addition of a low amount of silver nanoparticles

Electrically and thermally conductive high‐density polyethylene composites filled with hybrid fillers, multiwall carbon nanotubes (MWCNTs) and silver nanoparticles (Ag‐NPs), have been prepared in the melt state. The investigation of their electrical and thermal conductivities while comparing with high‐density polyethylene/MWCNT binary composites shows that the addition of only 3 vol% of Ag‐NPs does not reduce the electrical percolation threshold (P_c) that remains as low as 0.40 vol% of MWCNTs but leads to an increase in the maximum dc electrical conductivity of PE/MWCNT composites by two orders of magnitudes. Moreover, the association of both Ag‐NPs and carbon nanotube particles improved our composite's thermal conductivity. Copyright © 2014 John Wiley & Sons, Ltd.     

Comparative study on the properties of poly(trimethylene terephthalate) ‐based nanocomposites containing multi‐walled carbon (MWCNT) and tungsten disulfide (INT‐WS2) nanotubes

Multi‐walled carbon (MWCNT) and tungsten disulfide (INT‐WS₂) nanotubes are materials with excellent mechanical properties, high electrical and thermal conductivity. These special properties make them excellent candidates for high strength and electrically conductive polymer nanocomposite applications. In this work, the possibility of the improvement of mechanical, thermal and electrical properties of poly(trimethylene terephthalate) (PTT) by the introduction of MWCNT and INT‐WS₂ nanotubes was investigated. The PTT nanocomposites with low loading of nanotubes were prepared by in situ polymerization method. Analysis of the nanocomposites' morphology carried out by SEM and TEM has confirmed that well‐dispersed nanotubes in the PTT matrix were obtained at low loading (<0.5 wt%). Thermal and thermo‐oxidative stability of nanocomposites was not affected by the presence of nanotubes in PTT matrix. Loading with INT‐WS₂ up to 0.5 wt% was insufficient to ensure electrical conductivity of PTT nanocomposite films. In the case of nanocomposites filled with MWCNT, it was found that nanotube incorporation leads to increase of electrical conductivity of PTT films by 10 orders of magnitude, approaching a value of 10^?3 S/cm at loading of 0.3 wt%. Tensile properties of amorphous and semicrystalline (annealed samples) nanocomposites were affected by the presence of nanotubes. Moreover, the increase in the brittleness of semicrystalline nanocomposites with the increase in MWCNT loading was observed, while the nanocomposites filled with INT‐WS₂ were less brittle than neat PTT. Copyright © 2016 John Wiley & Sons, Ltd.     

十二烷基硫酸钠对多壁碳纳米管/聚对苯二甲酸乙二酯复合材料性能的影响

用十二烷基硫酸钠(SDS)作为一种改性剂处理多壁碳纳米管(MWCNT),SDS处理后的MWCNT命名为SCNT,并采用微型挤出机和微型注塑机分别制备了MWCNT/PET和SCNT/PET复合材料.从材料的微观结构,导电性能,结晶性能和机械性能等角度,研究了SDS对MWCNT/PET复合材料性能的影响.结果表明,SDS处...     

The effect of crystallization behavior on high conductivity,enhanced mechanism and thermal stability of poly(ε-caprolactone)/multi-walled carbon nanotube composites

Poly(ε-caprolactone) (PCL) composites filled by multi-walled carbon nanotubes (MWCNTs) which was non-covalently modified by the combined surfactants of poly(sodium 4-styrenesulfonate) and cetyltrimethyl-ammonium bromide (PSS-CTAB) were fabricated via simple solution precipitation method. PCL/MWCNTs composites provided with the low procolation threshold (0.4?wt%) and high electrical conductivity due to good dispersion of MWCNTs. And the excellent mechanical properties and enhanced thermal stability were also obtained with the addition of modified MWCNTs. In addition, all PCL composites showed significantly enhanced crystallization with increasing the MWCNTs contents, which demonstrated that the MWCNT-induced crystallization of PCL could effectively regulate the properties of composites. In a word, introducing non-covalent functionalized MWCNTs in the polymer system was a promising way for developing excellent conductive composites.     

Complementary effects of multiwalled carbon nanotubes and conductive carbon black on polyamide 6

This article introduces a newly innovative idea for preparation of superconductive ternary polymeric composites of polyamide 6 (PA6), conductive carbon black (CCB), and multiwalled carbon nanotubes (MWCNTs) with different weight ratios by a melt‐mixing technique. The complementary effects of CCB and MWCNTs at different compositions on rheological, physical, morphological, thermal, and dynamic mechanical and electrical properties of the ternary composites have been examined systematically. We have used a novel formulation to produce high‐weight fraction ternary polymer composites that show extremely higher conductivity when compared with their corresponding binary polymer composites at the same carbon loading. For example, with an addition of 10 wt % MWCNTs into the CCB/PA6 composite preloaded with 10 wt % CCB, the electrical conductivity of these ternary composites was about 5 S/m, which was 10 times that of the CCB/PA6 binary composite (0.5 S/m) and 125 times that of the MWCNT/PA6 binary composite (0.04 S/m) at 20 wt % carbon loading. The incorporation of the MWCNTs effectively enhanced the thermal stability and crystallization of the PA6 matrix in the CCB/PA6 composites through heterogeneous nucleation. The MWCNTs appeared to significantly affect the mechanical and rheological properties of the PA6 in the CCB/PA6 composites, a way notably dependent on the MWCNT contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1203–1212, 2010     

Effects of Electrically Inert Fillers on the Properties of Poly(m-xylene adipamide)/Multiwalled Carbon Nanotube Composites

The effects of three types of electrically-inert fillers, calcium carbonate(CaCO_3), talc and glass fiber(GF), on electrical resistivity, crystallization behavior and dynamic mechanical properties of poly(m-xylene adipamide)(MXD6)/multiwalled carbon nanotube(MWCNT) composites are investigated. The electrical resistivity of MXD6/MWCNT composites is significantly reduced with the addition of inert fillers due to the volume-exclusion effect that leads to increased effective concentration of MWCNTs in MXD6 matrix and also due to improved MWCNT dispersion. The crystallization temperature of MXD6 increases with the addition of MWCNTs, indicating that MWCNTs can act as nucleating agent and induce crystallization of MXD6. The incorporation of inert fillers has no further effect on crystallization behavior of MXD6, but significantly improves the storage modulus of MXD6/MWCNT composite, demonstrating that CaCO_3, talc and GF filled MXD6/MWCNT composites are very promising materials with not only improved electrical property but also excellent mechanical properties.     

Synthesize procedures, mechanical and thermal properties of thiazole bearing poly(amid-imide) composite thin films containing multiwalled carbon nanotubes

This research is aimed at characterizing the thermal, mechanical, and morphological properties of carbon nanotubes (CNTs) reinforced poly(amide-imide) (PAI) composites having thiazol and amino acid groups which were prepared by sonication-assisted solution compounding. To increase the compatibility between the PAI matrix and CNTs, carboxyl-functionalized multiwall CNTs (MWCNTs-COOH) were used in this study. The MWCNTs were dispersed homogeneously in the PAI matrix while the structure of the polymer and the MWCNTs structure are stable in the preparation process as revealed by transmission electron microscopy. MWCNT/PAI composite films have been prepared by casting a solution of precursor polymer containing MWCNTs into a thin film, and its tensile properties were examined. The thermal stability, Young’s modulus, and tensile strength of PAI were greatly improved by the incorporation of MWCNTs and their good dispersion. Composites were also characterized by Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, and thermal gravimetric analysis.