Growth control of single and multi-walled carbon nanotubes by thin film catalyst

Single-walled carbon nanotubes (SWNTs) and multi-walled carbon nanotubes (MWNTs) were synthesized on silicon substrate by the control of catalyst size, hydrocarbon species, and carbon flux through chemical vapor deposition (CVD). Catalysts for SWNTs and MWNTs could be obtained by an agglomeration of sputtered Co–Mo and pure Co thin films, respectively. The addition of Mo in the Co catalyst provides an effective nucleation site for SWNT and the low carbon flux by using methane gas in CVD reaction makes it possible to grow a single-walled structure.     

Antibacterial effects of carbon nanotubes: size does matter!

We provide the first evidence that the size (diameter) of carbon nanotubes (CNTs) is a key factor governing their antibacterial effects and that the likely main CNT-cytotoxicity mechanism is cell membrane damage by direct contact with CNTs. Experiments with well-characterized single-walled carbon nanotubes (SWNTs) and multiwalled carbon nanotubes (MWNTs) demonstrate that SWNTs are much more toxic to bacteria than MWNTs. Gene expression data show that in the presence of both MWNTs and SWNTs, Escherichia coli expresses high levels of stress-related gene products, with the quantity and magnitude of expression being much higher in the presence of SWNTs.     

Synthesis of single- and double-walled carbon nanotube forests on conducting metal foils

Here, we report a highly efficient growth of single-walled carbon nanotubes (SWNTs) and double-walled carbon nanotubes (DWNTs) on conducting metal foils. We found that foils made of Ni-based alloys with Cr or Fe serve as excellent substrates for SWNT (DWNT) synthesis. In significant contrast, a CNT grown on Ni, Fe foils contains a significant ratio of MWNTs. This result opens up an economical route for the mass production of SWNT (DWNT) forests and also enables the straightforward integration of CNTs into nanoelectronic devices, such as field emission displays.     

Controlled growth of single-walled carbon nanotubes by catalytic decomposition of CH4 over Mo/Co/MgO catalysts

It was found that the addition of molybdenum to Co/MgO catalysts could remarkably increase the yield and also improve the quality of single-walled carbon nanotubes (SWNTs) from catalytic decomposition of methane. The generation rate of SWNTs was raised at least 10 times and the formation of amorphous carbon was suppressed. But there is an optimum content of Mo and Co, beyond which multi-walled carbon nanotubes (MWNTs) were formed. In other words, the relative amount of SWNTs and MWNTs could be controlled by the composition of catalysts. The obtained SWNTs showed a very high BET surface area. The promotion role of molybdenum was discussed.     

Controlling the diameter of carbon nanotubes in chemical vapor deposition method by carbon feeding

It was found that the diameter distribution of single-walled carbon nanotubes (SWNTs) grown by the chemical vapor deposition (CVD) method could be controlled by the carbon feeding rate at the growth stage. A unified hypothesis on the relationship between nanoparticle size, growth condition, growth temperature, and diameter of the resulting nanotubes was developed and used to explain the relationship. It was shown that the diameters of SWNTs can be controlled even when highly polydisperse nanoparticles were used as catalyst. Such control enabled us to synthesize uniform small-diameter SWNTs at low carbon feeding rates. Additionally, understanding of the important role of the carbon feeding rate can be used to explain the cause of low growth efficiency in most CVD processes. It would also help us to design methods to improve the growth efficiency of CVD growth of nanotubes.     

High-yield synthesis of single-wall carbon nanotubes on MCM41 using catalytic chemical vapor deposition of acetylene

High-quality single-wall carbon nanotubes (SWNTs) with narrow diameter distribution have been grown on Fe/Co-loaded MCM41 by using acetylene as the carbon source within a short reaction period, typically 10 min or less. The optimum temperature for SWNTs synthesis is 850 degrees C. Longer reaction time (i.e., 30 min) favors the formation of multiwall carbon nanotubes (MWNTs) and graphitic carbon. When the reaction time is reduced to less than 10 min, formation of MWNTs and graphitic carbon is greatly suppressed, and high-quality SWNTs dominates the yield. The surface of the as-grown SWNTs is found to be free from amorphous carbon, as observed from high-resolution transmission electron microscope (HRTEM) analysis. Raman spectral data show a G/D ratio above 10, indicating that the as-grown SWNTs have very few defects. Furthermore, radial breathing mode (RBM) analysis reveals that the diameter distribution of the current SWNTs is narrow and ranges from 0.64 to 1.36 nm.     

Effects of SWNT and metallic catalyst on hydrogen absorption/desorption performance of MgH2

The microstructure and absorption/desorption characteristics of composite MgH2 and 5 wt % as-prepared single-walled carbon nanotubes (MgH2-5ap) obtained by the mechanical grinding method were investigated. Experimental results show that the MgH2-5ap sample exhibits faster absorption kinetics and relatively lower desorption temperature than pure MgH2 or MgH2-purified single-walled carbon nanotube composite. Storage capacities of 6.0 and 4.2 wt % hydrogen for the MgH2-5ap composite were achieved in 60 min at 423 and 373 K, respectively. Furthermore, its desorption temperature was reduced by 70 K due to the introduction of as-prepared single-walled carbon nanotubes (SWNTs). In addition, the different effects of SWNTs and metallic catalysts contained in the as-prepared SWNTs were also investigated and a hydrogenation mechanism was proposed. It is suggested that metallic particles may be mainly responsible for the improvement of the hydrogen absorption kinetics, and SWNTs for the enhancement of hydrogen absorption capacity of MgH2.     

Direct evidence for root growth of vertically aligned single-walled carbon nanotubes by microwave plasma chemical vapor deposition

The root growth mode of extremely dense and vertically aligned single-walled carbon nanotubes (SWNTs) synthesized by microwave plasma chemical vapor deposition was clarified by a new method, marker growth, which does not require transmission electron microscopy. SWNT layers were grown intermittently on a substrate, and a line between the layers was used as a marker to identify the growth mode. Micro-Raman spectroscopy revealed that the SWNT layers have the same diameter distribution.     

Production of single-walled carbon nanotubes from methane over Co-Mo/MgO nanocatalyst:A comparative study of fixed and fluidized bed reactors

In this study,the performances of fixed and fluidized bed reactors in the production of single-walled carbon nanotubes(SWNTs)have been investigated.In both reactors,single-walled carbon nanotubes were grown by catalytic chemical vapor decomposition(CCVD)of methane over Co-Mo/MgO nanocatalyst under two different operating conditions.The synthesized samples were characterized by TEM,TGA and Raman spectroscopy.It is found that the performance of a fluidized bed in the synthesis of carbon nanotubes is much better than that of a fixed bed.The quality of carbon nanotubes obtained from the fluidized bed was significantly higher than that from the fixed bed and the former one with the ID/IG ratio of 0.11 while the latter one with the ID/IG ratio of 0.71.Also,the yield of SWNTs in the fluidized bed was 92 wt%,while it was 78 wt%in the fixed bed.These advantages of fluidized bed reactors for the synthesis of carbon nanotubes can be attributed to more available space for the growth of carbon nanotubes and more uniform temperature and concentration profiles.     

Carbon Nanotubes Coated Fiber for Solid‐Phase Microextraction of Bovine Fibrinogen and Bovine Serum Albumin

Carbon nanotubes (CNTs) are a kind of novel and interesting carbon material which can be used for separation and purification. In this investigation, commercial solid‐phase microextraction (SPME) fibers (PDMS) were coated with single‐wall nanotubes (SWNTs) and multi‐wall nanotubes (MWNTs) to study their adsorption and extraction ability of proteins, and bovine fibrinogen (BFg) and bovine serum albumin (BSA) were selected as the target proteins. While MWNTs adsorbed more BFg than SWNTs, SWNTs adsorbed more BSA than MWNTs. CNTs can selectively adsorb BFg in certain conditions. The fibers coated with CNTs had advantages over traditional SPME fibers in selectivity and sensitivity. It could be used to separate BFg in bovine blood plasma and also purify BFg from it. The results show that the selectivity, sensitivity and reproducibility of this method are good for real sample analysis.     

Insights in the plasma-assisted growth of carbon nanotubes through atomic scale simulations: effect of electric field

Carbon nanotubes (CNTs) are nowadays routinely grown in a thermal CVD setup. State-of-the-art plasma-enhanced CVD (PECVD) growth, however, offers advantages over thermal CVD. A lower growth temperature and the growth of aligned freestanding single-walled CNTs (SWNTs) makes the technique very attractive. The atomic scale growth mechanisms of PECVD CNT growth, however, remain currently entirely unexplored. In this contribution, we employed molecular dynamics simulations to focus on the effect of applying an electric field on the SWNT growth process, as one of the effects coming into play in PECVD. Using sufficiently strong fields results in (a) alignment of the growing SWNTs, (b) a better ordering of the carbon network, and (c) a higher growth rate relative to thermal growth rate. We suggest that these effects are due to the small charge transfer occurring in the Ni/C system. These simulations constitute the first study of PECVD growth of SWNTs on the atomic level.     

Cobalt ultrathin film catalyzed ethanol chemical vapor deposition of single-walled carbon nanotubes

We report a simple and efficient chemical vapor deposition (CVD) process that can grow oriented and long single-walled carbon nanotubes (SWNTs) using a cobalt ultrathin film ( approximately 1 nm) as the catalyst and ethanol as carbon feedstock. In the process, millimeter- to centimeter-long, oriented and high-quality SWNTs can grow horizontally on various flat substrate surfaces, traverse slits as large as hundreds of micrometers wide, or grow over vertical barriers as high as 20 microm. Such observations demonstrate that the carbon nanotubes are suspended in the gas flow during the growth. The trace amount of self-contained water (0.2-5 wt %) in ethanol may act as a mild oxidizer to clean the nanotubes and to elongate the lifetime of the catalysts, but no yield improvement was observed at the CVD temperature of 850 degrees C. We found that tilting the substrates supporting the Co ultrathin film catalysts can grow more, longer carbon nanotubes. A mechanism is discussed for the growth of long SWNTs.     

Separation and/or selective enrichment of single-walled carbon nanotubes based on their electronic properties

Single-walled carbon nanotubes (SWNTs) possess unique electronic properties that make them very promising materials for use in both nano-electronics and thin film devices. However, SWNTs are always produced as a mixture of metallic and semiconducting nanotubes, which is a major roadblock to their widespread application. This tutorial review provides a brief summary of ways of separating single-walled carbon nanotubes into metallic and semiconducting fractions. Various methods including selective growth, selective removal, selective adsorption and band structure modulation--all of which aim to produce pure SWNTs with well-defined electronic properties--are systematically discussed. The main problems in this field, the outlook for separation techniques and some views of future developments are presented.     

Remarkable support effect of SWNTs in Pt catalyst for methanol electrooxidation

Carbon nanotubes have been proposed as advanced metal catalyst support for electrocatalysis. In this work, different carbon support materials including single-walled carbon nanotubes (SWNTs), multi-walled carbon nanotubes (MWNTs) and XC-72 carbon black, were compared in terms of their electrochemical properties using cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The SWNTs is found to exhibit the highest accessible surface area in electrochemical reactions and the lowest charge transfer resistance at the SWNTs/electrolytes. These carbon materials are then loaded with varying amount of Pt by the electrodeposition technique to prepare carbon supported Pt catalysts. Electrochemical measurements of methanol oxidation reveal that the SWNTs supported Pt catalyst exhibits the highest mass activity (mA/mg-Pt). In comparison with Pt-XC-72 and Pt-MWNTs, the remarkably enhanced electrocatalytic activity of the Pt-SWNTs maybe attributed to a higher dispersion and utilization of the Pt particles, which are directly related to the electrochemical characteristics of SWNTs. The high concentration of oxygen-containing functional groups, high accessible surface area, low charge transfer resistance at the carbon/electrolyte interfaces can be important for the Pt dispersing and strong metal-support interaction in the Pt-SWNTs catalyst.     

Polymer crystallization-driven, periodic patterning on carbon nanotubes

We report herein a unique means to periodically pattern polymeric materials on individual carbon nanotubes (CNTs) using a controlled polymer crystallization method. One-dimensional (1D) CNTs were periodically decorated with polymer lamellar crystals, resulting in nano-hybrid shish-kebab (NHSK) structures. The periodicity of the polymer lamellae varies from 20 to 150 nm. The kebabs are approximately 5-10 nm thick (along CNT direction) with a lateral size of approximately 20 nm to micrometers, which can be readily controlled by varying crystallization conditions. Both polyethylene and Nylon 66 were successfully decorated on single-walled carbon nanotubes (SWNTs), multiwalled carbon nanotubes (MWNTs), as well as vapor grown carbon nanofibers (CNFs). The formation mechanism was attributed to "size-dependent soft epitaxy". Because NHSK formation conditions depend on CNT structures, it further provides a unique opportunity for CNT separation. The reported method opens a gateway to periodically patterning polymers and different functional groups on individual CNTs in an ordered and controlled manner, an attractive research field that is yet to be explored.     

Determination of carbon nanotube density by gradient sedimentation

Density gradient centrifugation is a high-resolution technique for the separation and characterization of large molecules and stable complexes. We have analyzed various nanotube structures by preparative centrifugation in sodium metatungstate-water solutions. Bundled, isolated and acid-treated single-walled nanotubes (SWNTs) and multiwall nanotubes (MWNTs) formed sharp bands at well-defined densities. The structure of the material in each band was confirmed by transmission electron microscopy and Raman spectroscopy. Our data suggest respective densities of 1.87, 2.13, 1.74, and 2.1 g/cm(3) for bundled, isolated, and acid-treated SWNTs and MWNTs. These measured results compare well with their calculated densities.     

Hydrogenation and hydrocarbonation and etching of single-walled carbon nanotubes

We present a systematic experimental investigation of the reactions between hydrogen plasma and single-walled carbon nanotubes (SWNTs) at various temperatures. Microscopy, infrared (IR) and Raman spectroscopy, and electrical transport measurements are carried out to investigate the properties of SWNTs after hydrogenation. Structural deformations, drastically reduced electrical conductance, and an increased semiconducting nature of SWNTs upon sidewall hydrogenation are observed. These changes are reversible upon thermal annealing at 500 degrees C via dehydrogenation. Harsh plasma or high temperature reactions lead to etching of nanotubes likely via hydrocarbonation. Smaller SWNTs are markedly less stable against hydrocarbonation than larger tubes. The results are fundamental and may have implications to basic and practical applications including hydrogen storage, sensing, band gap engineering for novel electronics, and new methods of manipulation, functionalization, and etching of nanotubes.     

Hydrogen spillover in Pt-single-walled carbon nanotube composites: formation of stable C-H bonds

Using in situ electrical conductivity and ex situ X-ray photoelectron spectroscopy (XPS) measurements, we have examined how the hydrogen uptake of single-walled carbon nanotubes (SWNTs) is influenced by the addition of Pt nanoparticles. The conductivity of platinum-sputtered single-walled carbon nanotubes (Pt-SWNTs) during molecular hydrogen exposure decreased more rapidly than that of the corresponding pure SWNTs, which supports a hydrogenation mechanism facilitated by "spillover" of dissociated hydrogen from the Pt nanoparticles. C 1s XPS spectra indicate that the Pt-SWNTs store hydrogen by means of chemisorption, that is, covalent C-H bond formation: molecular hydrogen charging at elevated pressure (8.27 bar) and room temperature yielded Pt-SWNTs with up to 16 ± 1.5 at. % sp(3)-hybridized carbon atoms, which corresponds to a hydrogen-storage capacity of 1.2 wt % (excluding the weight of Pt nanoparticles). Pt-SWNTs prepared by the Langmuir-Blodgett (LB) technique exhibited the highest Pt/SWNT ratio and also the best hydrogen uptake.     

Constrained iron catalysts for single-walled carbon nanotube growth

The diameter of single walled carbon nanotubes (SWNTs) determines the electronic properties of the nanotube. The diameter of carbon nanotubes is dictated by the diameter of the catalyst particle. Here we describe the use of iron nanoparticles synthesized within the Dps protein cage as catalysts for the growth of single-walled carbon nanotubes. The discrete iron particles synthesized within the Dps protein cages when used as catalyst particles gives rise to single-walled carbon nanotubes with a limited diameter distribution.     

Formation and structural observation of cesium encapsulated single-walled carbon nanotubes

Cesium encapsulation inside single-walled carbon nanotubes (SWNTs) is for the first time realized by ion irradiation of SWNTs immersed in a magnetized alkali-metal plasma, the configuration of which is confirmed to comprise three varieties by field emission type transmission electron microscopy (FE-TEM) and scanning TEM (STEM) observation.