Formation of a large‐scale shish‐kebab structure of polyoxymethylene in the melt spinning and the crystalline morphology evolution after hot stretching

Polyoxymethylene (POM) fiber was produced by melt spinning with a high take‐up speed, which imposed a strong flow field. An unexpected formation of a shish‐kebab morphology with multiple shish of POM fibers was reported for the first time. This morphology is a large‐scale shish kebab with a diameter of 10.5 µm. Further orientation of the POM fiber was obtained by hot stretching twice at 160°C. Two crystalline morphology evolution processes were also observed: (i) the process from the large‐scale shish‐kebab to the deformed small shish‐kebab and (ii) the process from the deformed small shish‐kebab to the perfect whiskers. Compared with the melt spinning fiber, fiber tensile strength with first and second hot stretching increased by 976% and 1705%, respectively. The crystalline melting behavior of fibers significantly changes after the first and second hot stretching. The flow field induces a large number of extended chain crystals. Copyright © 2014 John Wiley & Sons, Ltd.     

Relaxation dynamics of stretched polymer chains traced by shear induced Shish‐Kebab structure

We have developed a morphologic method to investigate the relaxation processing of the stretched polymer chains in melts, in which an atomic force microscope probe was used to shear the surface of an isotactic polypropylene melt to obtain the isolated shish‐kebab structure. We present the results of the time dependence of length of the isolated shish‐kebab structure and the stress dependence of the kebab density along the direction of shish in this paper. Our results demonstrate that the shear‐oriented polymer melts show the relaxation dynamics of worm‐like chain where the length deficit of the isolated shish‐kebab structure is scaled with the relaxation time as a power of 1/3. The melting behavior of shish‐kebab structure was also investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013, 51, 907–914     

Crystallization of polylactic acid under in situ deformation during nonsolvent‐induced phase separation

In this study, we investigate polylactic acid (PLA) crystallization under in situ biaxial extension in a nonsolvent‐induced phase separation foaming process. Our ternary system consists of PLA, dichloromethane (DCM) as solvent and hexane as nonsolvent. For the first time, the formation of a shish‐kebab crystalline morphology is observed in such a solution‐based foaming process in certain solid–liquid phase separated systems. The formation of shish‐kebabs is described based on the coil‐stretch transition concept. The rapid biaxial deformation caused by macropore growth uniaxially stretches the long chains that are tied with at least two single crystals which eventually leads to the formation of shish structures throughout the polymer‐rich phase. The kebab lamellae then form perpendicularly on the shish cores. The scanning electron microscopy (SEM) observations and our interpretation of the crystallization phenomena are confirmed by differential scanning calorimetry (DSC) analysis. The observation of various crystalline morphologies, particularly shish‐kebabs, and the elucidation of their formation mechanisms contribute to the understanding of phase separation and pore growth as well as crystallization in such polymer–solvent–nonsolvent systems. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1055–1062     

The influence of short chain branch on formation of shish‐kebab crystals in bimodal polyethylene under shear at high temperatures

Formation of shish‐kebab crystals due to the coil–stretch transition under shear in the molten state using a bimodal polyethylene system with high molecular weight (HMW) fraction having different branch content was investigated. In specific, in situ small‐angle X‐ray scattering (SAXS) and wide‐angle X‐ray diffraction (WAXD) techniques were used to study the structure evolution of shish‐kebab crystals at high temperatures under simple shear. The SAXS results revealed that with the increase of branch content, shish‐kebab crystals became more stable at high temperatures (e.g., 139 °C). However, the shish length of the bimodal PE containing 0.11% branch was shorter than that with no branch. The WAXD results showed that the degree of crystallization for bimodal PE with HMW fraction having 0.11% branch increased with time but reached a plateau value of 1%, while that with no branch increased continuously till 11%. Furthermore, the crystal orientation of bimodal PE with HMW fraction having 0.11% branch was above 0.9 and maintained at a constant value, while that with no branch decreased from 0.9 to 0.1 upon relaxation. This study indicates that even though the crystallizability of the HMW fraction with branch content decreased, they could effectively stabilize the shear‐induced crystalline structure with shorter shish‐kebab crystals. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 786–794     

Carbon Nanotube‐Directed Polytetrafluoroethylene Crystal Growth via Initiated Chemical Vapor Deposition

Initiated chemical vapor deposition (iCVD) has been shown to be suitable for blanketing surfaces with thin polymer coatings of ≈1–2 nm and greater. In this work, iCVD coatings of polytetrafluoroethylene (PTFE) deposited on carbon nanotube (CNT)‐based surfaces show CNT‐templated PTFE single crystal growth. While the coating forms disoriented agglomerates when deposited on an amorphous carbon background, “shish‐kebab” structures are observed when grown on single‐walled carbon nanotubes (SWCNT) as well as CNT buckypaper. It is shown that the shish‐kebab structure is composed of PTFE lamellae arranged with the chain backbones running parallel to the SWCNT axis. This result allows one to control not only the surface chemistry using PTFE but also the coating surface topology.     

Mechanism of formation of shish kebab structures

To describe the characteristic crystalline structure of polyolefins, Pennings first proposed a model consisting of a combination of an extended chain crystal (a “shish”) and folded chain crystals (“kebabs”). In Pennings' model the “shish” forms first during a crystallization process under stress and then later the “kebabs” overgrow this “shish” structure epitaxially. Because we had some doubts about such a mechanism, we undertook a series of experimental studies on linear polyethylene, particularly in regard to the crystallization process from a solution under shear. Our conclusion is that the crystals grow first by a screw dislocation mechanism, like whiskers, and then later these are deformed by the shear stress to form the shish kebab structures.     

Molecular weight dependence of hybrid shish kebab structure in injection molded bar of polyethylene/inorganic whisker composites

In our previous work, a hybrid shish kebab structure, with polyethylene (PE) crystal lamellae periodically decorated on the surface of an inorganic whisker (SMCW) and aligned approximately perpendicular to the long axis of the whisker, has been observed in the injection molded bar of PE/SMCW composites. To investigate the effect of the molecular weight of the PE matrix on the formation of the hybrid shish kebab structure and the corresponding physical properties of HDPE/SMCW composites, in this work, three types of PE with different molecular weights were used to prepare the composites. They were first melt blended and then subjected to dynamic packing injection molding (DPIM), in which the prolonged shear was exerted on the melt during the solidification stage. An obvious hybrid shish kebab (HSK) structure, with PE crystal lamellae closely packed on the surface of the SMCW, was found in the samples with a low molecular weight PE (LMW-PE) matrix and a medium molecular weight PE (MMW-PE) matrix. However, in samples with a high molecular weight PE (HMW-PE) matrix, an incomplete HSK structure with PE crystal lamellae loosely decorated on the surface of the SMCW was observed. Furthermore, DSC results indicated that SMCW served as a good nucleating agent only for the composite with a LMW-PE matrix and the nucleation efficiency decreased with increasing PE molecular weight. Correspondingly, the tensile strength of the PE/SMCW composites was significantly improved by adding SMCW for the samples with a LMW-PE or MMW-PE matrix. Especially for samples with a LMW-PE matrix, the tensile strength was remarkably enhanced by the presence of only 1 wt % SMCW. For the composites with a HMW-PE matrix, the addition of SMCW had almost no reinforcing effect on the composites. The molecular weight dependence of the formation of HSK and property enhancement was discussed on the basis of the chain mobility and crystallization capability of the PE matrix.     

The effect of melt drawing ratio on the crystal structural change and performance of polyketone extrusion cast film

In this paper, the polyketone (POK) extrusion cast film is manufactured by melt stretching method, and the evolution process of the crystal morphology and mechanical properties with the increase of melt drawing ratio (MDR) are followed. The results show that the melt stretching process produces many micro shish-kebab crystals in the POK. The length of the shish crystal and the thickness of the kebab crystal hardly increase with MDR, but the lateral length of the kebab crystal shows linear growth when MDR exceeds 40. The crystalline morphology of POK is mainly affected by melt relaxation. The molecular chain has sufficient relaxation during cooling at a low MDR (20–40). At this time, micro shish-kebab crystals are mainly randomly arranged. When MDR exceeds 40, the rapid melt stretching shortens the relaxation time of the tie chain between the neighborhood shish crystal, and the atomic force microscopy image shows a typical shish-kebab structure. This experimental result indicates that the formation of the oriented lamella structure may be related to the relaxation of the molecular chains between the micro-shish. When the length of the shish axis and the thickness of the kebab lamellae are similar, it is difficult to distinguish the two.     

Structural transformation from shish‐kebab crystals to micro‐fibrils through hot stretching process of gel‐spun ultra‐high molecular weight polyethylene fibers with high concentration solution

Structural evolution of gel‐spun ultra‐high molecular weight polyethylene fibers with high concentration solution via hot stretching process was investigated by in situ small‐angle X‐ray scattering, in situ wide‐angle X‐ray diffraction measurements, scanning electron microscopy, and differential scanning calorimetry. With the increase of stretching strain, the long period continuously increases at relative lower stretching temperature, while it first increases and then decreases rapidly at relative higher stretching temperature. The kebab thickness almost keeps constant during the whole hot‐stretching process and the kebab diameter continually decreases for all stretching temperatures. Moreover, the length of shish decreases slightly and the shish quantity increases although there is almost no change in the diameter of shish crystals during the hot stretching process. The degree of crystal orientation at different temperatures is as high as above 0.9 during the whole stretching process. These results indicate that the shish‐kebab crystals in ultra‐high molecular weight polyethylene fibers can transform continuously into the micro‐fibril structure composed mostly of shish crystals through the hot stretching process. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 225–238     

Conformations of polymer chains in voids with an external electric field by Green's function methods

The statistical conformations of a length of polymer chain, such as DNA, trapped in a void within a gel under the influence of an external electric field, have been studied by the method of Green's functions. Based upon a rectangular box approximation for the void shape, the method gives an explicit analytical expression for the end-to-end distance (R_x) as a function of applied field strength, number of chain segments coiled within the void, and size of a chain segment. Results of calculations show that the field compresses the entrained coil into more compact configurations, as would be expected. Such compression is believed to affect the electrophoretic mobility of a long chain molecule like DNA in a dilute gel. © 1995 John Wiley & Sons, Inc.     

Structural development of ultra‐high strength polyethylene fibers: Transformation from kebabs to shishs through hot‐drawing process of gel‐spun fibers

Structural development of ultra‐high strength polyethylene fibers via hot‐drawing processes of as‐spun gel fibers was investigated by means of transmission electron microscopy. It is found that the shish‐kebabs developed in both the as‐spun and drawn fibers can be transformed continuously into the micro‐fibril structure composed mostly of the shish structure through the hot‐drawing process. The structure transformation involves a drastic decrease in diameter of the kebab plus the shish but almost no change in the shish diameter. This result suggests that the chains in the kebabs are incorporated into the shishs and consumed to extend the longitudinal dimension of the shishs during the drawing process. The proposed new deformation model well explains the relationship between the fiber morphology and their mechanical properties: the tensile strength and modulus of the fibers can be determined by the number of the shish in the fiber and the macroscopic diameter of the fiber, which are apriori determined at the spinning process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1861–1872, 2010     

A Monte Carlo study of a tethered polymer chain in a uniform field

We study the non‐uniform stretching and relaxation of a long flexible end‐anchored polymer chain of N monomers (32 ≤ N ≤ 1 024) in a uniform field B by means of an off‐lattice bead‐spring Monte Carlo model. Our simulational results for the case of a Rouse‐like polymer in the good solvent regime confirm the existence of “trumpet”‐ and “flower”‐type chain conformations, predicted recently by scaling analysis based on the notion of Pincus tensile blobs. The observed elongation of the chain and the critical fields, separating three different regimes of chain deformation, are found to obey the predicted scaling behavior. The segment density distribution matches that of a DNA molecule pulled from one end at constant velocity in a good solvent. As expected, the relaxation of the stretch to coil transition of the polymer of length N is determined by the typical Rouse time τ ∝ N^2ν+1.     

A novel hierarchical crystalline structure of injection-molded bars of linear polymer: co-existence of bending and normal shish–kebab structure

The hierarchy structures and orientation behavior of high-density polyethylene (HDPE) molded by conventional injection molding (CIM) and gas-assisted injection molding (GAIM) were intensively examined by using scanning electronic microscopy (SEM) and 2D wide-angle X-ray diffraction (2D-WAXD). Results show that the spatial variation of crystals across the thickness of sample molded by CIM was characterized by a typical skin–core structure as a result of general shear-induced crystallization. Unusually, the crystalline morphologies of the parts prepared by GAIM, primarily due to the penetration of secondary high-compressed gas that was exerted on the polymer melt during gas injection, featured a richer and fascinating supermolecular structure. Besides, the oriented lamellar structure, general shish–kebab structure, and common spherulites existed in the skin, sub-skin, and gas channel region, respectively; a novel morphology of shish–kebab structure was seen in the sub-skin layer of the GAIM parts of HDPE. This special shish–kebab structure (recognized as “bending shish–kebab”) was neither parallel nor perpendicular to the flow direction but at an angle. Furthermore, there was a clear interface between the bending and the normal shish–kebab structures, which may be very significant for our understanding of the melt flow or polymer rheology under the coupling effect of multi-fluid flow and complex temperature profiles in the GAIM process. Based on experimental observations, a schematic illustration was proposed to interpret the formation mechanism of the bending shish–kebab structure during GAIM process.     

Measurement of electroosmotic and electrophoretic velocities using pulsed and sinusoidal electric fields

In this work, we explore two methods to simultaneously measure the electroosmotic mobility in microchannels and the electrophoretic mobility of micron‐sized tracer particles. The first method is based on imposing a pulsed electric field, which allows to isolate electrophoresis and electroosmosis at the startup and shutdown of the pulse, respectively. In the second method, a sinusoidal electric field is generated and the mobilities are found by minimizing the difference between the measured velocity of tracer particles and the velocity computed from an analytical expression. Both methods produced consistent results using polydimethylsiloxane microchannels and polystyrene micro‐particles, provided that the temporal resolution of the particle tracking velocimetry technique used to compute the velocity of the tracer particles is fast enough to resolve the diffusion time‐scale based on the characteristic channel length scale. Additionally, we present results with the pulse method for viscoelastic fluids, which show a more complex transient response with significant velocity overshoots and undershoots after the start and the end of the applied electric pulse, respectively.     

Microstructure and mechanical properties of isotactic polypropylene composite with two‐scale reinforcement

Isotactic polypropylene (iPP) composite with two‐scale reinforcement structure, i.e. nanoscale shish–kebab structure and micron‐scale glass fiber (GF) with orientation, was fabricated by an oscillatory shear injection molding (OSIM) technology. The oscillatory shear flow provided by the OSIM gave rise to a high fraction of shish–kebab structures in the iPP composite, characterized by X‐ray scattering technique. On the other hand, the oscillatory shear flow oriented GFs in the iPP composite, which was revealed by scanning electron microscopy measurement. The iPP composite with this two‐scale reinforcement structure exhibited simultaneously remarkably enhanced tensile strength and impact strength. Fracture mechanism of this iPP composite was also proposed. Copyright © 2012 John Wiley & Sons, Ltd.     

Mechanistic studies of droplet electrophoresis: A review

Electrophoresis (EP) of droplets is an intriguing phenomenon that has applications in biological systems, separation strategies, and reactor engineering. Droplet EP is significantly different from the classic particle EP because of droplet characteristics such as a mobile surface charge and the nonrigidity of the interface. Also, the liquid–liquid system, where there is an interplay between the hydrodynamic and electrokinetic forces in both phases, adds to the complexity of electrophoretic motion. Due to the vast amount of potential applications of droplet EP, a mechanistic understanding of the droplet motion in the presence of an external electric field is crucial. This review provides a background on the mechanism of droplet EP and summarizes the intrinsic interplay between the different relevant forces in these systems. The review also describes the key differences between droplet EP and particle EP, and the impact of these differences on droplet mobility. Additionally, we schematically summarize the effects of key parameters on droplet EP mobility, such as electric double layer polarization, the development of internal flow inside a droplet and boundary effects.     

The mobility of PEG chains versus micellar stability towards the formation of PE‐b‐PEG nanohybrid shish‐kebab on carbon nanotubes

A comparative study of the effect of copolymer composition on nanohybrid shish‐kebab (NHSK) architecture on carbon nanotubes (CNTs) is presented. A semi‐crystalline amphiphilic di‐block copolymer, polyethylene‐b‐polyethylene glycol (PE‐b‐PEG) was used in this study. Copolymer composition was varied on the basis of the molecular weight of individual copolymers and the ratio between PE and PEG. NHSK structure was characterized using a combination of scanning and transmission electron microscopy. The mobility of PEG, which is determined by its chain length was found to have a significant impact on the periodic decoration of the copolymer on CNTs. With higher chain length or molecular weight, PEG chains provided better stability to micelles formed by the copolymer. Further, PEG assisted micellar stability to create a foundation for PE chains to interact and orient along the tube axis of CNTs as a function of the copolymer composition. It was found that the stability of NHSK architecture can also be changed over time at the same crystallization temperature. This work offers novel and fundamental insights towards the mobility of PEG in the copolymer and its disk‐shaped crystal's formation and micellar stability during crystallization with CNTs. This study provides a better understanding of a mechanically tunable NHSK where the architecture of copolymer crystals can be modified by adjusting the molecular weight of PEG.     

DNA conformation in nanochannels: Monte Carlo simulation studies using a primitive DNA model

We have performed canonical ensemble Monte Carlo simulations of a primitive DNA model to study the conformation of 2.56 ~ 21.8 μm long DNA molecules confined in nanochannels at various ionic concentrations with the comparison of our previous experimental findings. In the model, the DNA molecule is represented as a chain of charged hard spheres connected by fixed bond length and the nanochannels as planar hard walls. System potentials consist of explicit electrostatic potential along with short-ranged hard-sphere and angle potentials. Our primitive model system provides valuable insight into the DNA conformation, which cannot be easily obtained from experiments or theories. First, the visualization and statistical analysis of DNA molecules in various channel dimensions and ionic strengths verified the formation of locally coiled structures such as backfolding or hairpin and their significance even in highly stretched states. Although the folding events mostly occur within the region of ~0.5 μm from both chain ends, significant portion of the events still take place in the middle region. Second, our study also showed that two controlling factors such as channel dimension and ionic strength widely used in stretching DNA molecules have different influence on the local DNA structure. Ionic strength changes local correlation between neighboring monomers by controlling the strength of electrostatic interaction (and thus the persistence length of DNA), which leads to more coiled local conformation. On the other hand, channel dimension controls the overall stretch by applying the geometric constraint to the non-local DNA conformation instead of directly affecting local correlation. Third, the molecular weight dependence of DNA stretch was observed especially in low stretch regime, which is mainly due to the fact that low stretch modes observed in short DNA molecules are not readily accessible to much longer DNA molecules, resulting in the increase in the stretch of longer DNA molecules.     

Building-up Remarkably Stable Magnesium Porphyrin Polymers Self-Assembled via Bidentate Axial Ligands: Synthesis, Structure, Surface Morphology, and Effect of Bridging Ligands

A series of supramolecular architectures of magnesium tetranitrooctaethylporphyrins mediated by several bidentate axial ligands have been synthesized in excellent yields and structurally characterized. Six conjugated axial ligand with increasing chain lengths have been utilized in the present investigations in which the Mg···Mg nonbonding distance between successive ions also increases from 0.73 to 2.70 nm in the series. To the best of our knowledge, this is the first report where stable metallo-porphyrin polymers with such long spacers have been synthesized in one pot so easily. Linear one-dimensional (1D) polymeric chains were observed in the X-ray structure of the six-coordinated complexes in which porphyrin units are aligned parallel to each other to have so-called "shish kebab" like architectures to maintain offset-stacked overlap. However, after an optimum Mg···Mg nonbonding distance, these 1D chain do not continue, rather they form five-coordinated porphyrin dimers with "wheel-and-axle" like architectures which are then self-aggregated by π-π interactions in a perpendicular manner to fill space created by large bridging ligands more effectively which consequently results in spherical structures. The structures of the molecules in solution and their surface patterns on highly ordered pyrolytic graphite (HOPG) have also been investigated.     

Nonmonotonous variation of DNA angular separation during asymmetric pulsed field electrophoresis

Asymmetric pulsed field electrophoresis within crystalline arrays is used to generate angular separation of DNA molecules. Four regimes of the frequency response are observed, a low frequency rise in angular separation, a plateau, a subsequent decline, and a second plateau at higher frequencies. It is shown that the frequency response for different sized DNA is governed by the relation between pulse time and the reorientation time of DNA molecules. The decline in angular separation at higher frequencies has not previously been analyzed. Real‐time videos of single DNA molecules migrating under high frequency‐pulsed electric field show the molecules no longer follow the head to tail switching, ratchet mechanism seen at lower frequencies. Once the pulse period is shorter than the reorientation time, the migration mechanism changes significantly. The molecule reptates along the average direction of the two electric fields, which reduces the angular separation. A freely jointed chain model of DNA is developed where the porous structure is represented with a hexagonal array of obstacles. The model qualitatively predicts the variation of DNA angular separation with respect to frequency.