Experimental and numerical study of pseudo-2D circulating fluidized beds

We present experimental investigations and numerical simulations of a pseudo-2D riser. Experiments were performed for various airflow rates, particle types/diameters, and particle size distributions. Pressure distributions along the wall of the riser were measured. Additional measurements from a smaller pseudo-2D riser (Kallio et al., 2009; Shah et al., 2012) were used to analyze horizontal solids volume fraction profiles. The experimental data were compared with simulation results carried out using an Euler–Euler approach. A mesh sensitivity study was conducted for numerical simulations and effects associated with simplifying real 3D geometry to a 2D model were examined. In addition, the effect of using an algebraic equation to represent the granular temperature versus a full partial differential equation also was examined for numerical simulations. Results showed small but significant near-wall sensitivity of the flow variables to mesh size. Substantial differences in mean pressure, solids distribution, and solid velocities were obtained, when 2D and 3D simulation results were compared. Finally, applying the simplified granular temperature equation for turbulent fluidization and for dilute-phase transport can lead to incorrect predictions in models.     

A new drag model for TFM simulation of gas–solid bubbling fluidized beds with Geldart-B particles

In this work, a new drag model for TFM simulation in gas–solid bubbling fluidized beds was proposed, and a set of equations was derived to determine the meso-scale structural parameters to calculate the drag characteristics of Geldart-B particles under low gas velocities. In the new model, the meso-scale structure was characterized while accounting for the bubble and meso-scale structure effects on the drag coefficient. The Fluent software, incorporating the new drag model, was used to simulate the fluidization behavior. Experiments were performed in a Plexiglas cylindrical fluidized bed consisting of quartz sand as the solid phase and ambient air as the gas phase. Comparisons based on the solids hold-up inside the fluidized bed at different superficial gas velocities, were made between the 2D Cartesian simulations, and the experimental data, showing that the results of the new drag model reached much better agreement with experimental data than those of the Gidaspow drag model did.     

A new drag model for TFM simulation of gas-solid bubbling fluidized beds with Geldart-B particles

In this work, a new drag model for TFM simulation in gas-solid bubbling fluidized beds was proposed, and a set of equations was derived to determine the meso-scale structural parameters to calculate the drag characteristics of Geldart-B particles under low gas velocities. In the new model, the meso-scale structure was characterized while accounting for the bubble and meso-scale structure effects on the drag coefficient. The Fluent software, incorporating the new drag model, was used to simulate the fluidization behavior. Experiments were performed in a Plexiglas cylindrical fluidized bed consisting of quartz sand as the solid phase and ambient air as the gas phase. Comparisons based on the solids hold-up inside the fluidized bed at different superficial gas velocities, were made between the 2D Cartesian simulations, and the experimental data, showing that the results of the new drag model reached much better agreement with exoerimental data than those of the Gidasoow dra~ model did.     

A CORRELATION EQUATION FOR CALCULATING INCLINED JET PENETRATION LENGTH IN A GAS-SOLID FLUIDIZED BED

Numerical simulation of gas-solid flow in a two-dimensional fluidized bed with an inclined jet was performed. The numerical model is based on the two-fluid model of gas and solids phase in which the solids constitutive equations are based on the kinetic theory of granular flow. The improved ICE algorithm, which can be used for both low and high-velocity fluid flow, were used to solve the model equations. The mechanism of jet formation was analyzed using both numerical simulations and experiments. The emergence and movement of gas bubbles were captured numerically and experimentally. The influences of jet velocity, nozzle diameter, nozzle inclination and jet position on jet penetration length were obtained. A semi-empirical expression was derived and the parameters were correlated from experimental data. The correlation equation, which can be easily used to obtain the inclined jet penetration length, was compared with our experimental data and published correlation equations.     

Numerical simulation of a dense solid particle flow inside a cyclone separator using the hybrid Euler–Lagrange approach

This paper presents a numerical simulation of the flow inside a cyclone separator at high particle loads. The gas and gas–particle flows were analyzed using a commercial computational fluid dynamics code. The turbulence effects inside the separator were modeled using the Reynolds stress model. The two phase gas–solid particles flow was modeled using a hybrid Euler–Lagrange approach, which accounts for the four-way coupling between phases. The simulations were performed for three inlet velocities of the gaseous phase and several cyclone mass particle loadings. Moreover, the influences of several submodel parameters on the calculated results were investigated. The obtained results were compared against experimental data collected at the in-house experimental rig. The cyclone pressure drop evaluated numerically underpredicts the measured values. The possible reason of this discrepancies was disused.     

Three-dimensional lattice Boltzmann simulations of droplet formation in a cross-junction microchannel

An immiscible liquid–liquid multiphase flow in a cross-junction microchannel was numerically studied by the lattice Boltzmann method. An improved, immiscible lattice BGK model was proposed by introducing interfacial tension force based on the continuum surface force (CSF) method. The recoloring step was replaced by the anti-diffusion scheme in the mixed region to reduce the side-effect and control the thickness of the interface. The present method was tested by the simulations on a static bubble and the simulations of Taylor deformation. Laplace’s law, spurious velocities, the thickness of interface, the pressure distribution and the small deformation theory were examined. It proves that our model is more advantageous for the simulation of immiscible fluids over the original immiscible lattice BGK model. The simulations of droplet formation in a cross-junction microchannel were performed and compared with the experiments. The numerical results show good agreements with the experimental ones for the evolution of droplet and the droplet size at various inlet velocities. Besides, a dimensionless analysis was carried out. The resulting droplet sizes depend on the Capillary number to a great extent under current conditions.     

Simulations of vertical jet penetration using a filtered two-fluid model in a gas–solid fluidized bed

The influence of a vertical jet located at the distributor in a cylindrical fluidized bed on the flow behavior of gas and particles was predicted using a filtered two-fluid model proposed by Sundaresan and coworkers. The distributions of volume fraction and the velocity of particles along the lateral direction were investigated for different jet velocities by analyzing the simulated results. The vertical jet penetration lengths at the different gas jet velocities have been obtained and compared with predictions derived from empirical correlations; the predicted air jet penetration length is discussed. Agreement between the numerical simulations and experimental results has been achieved.     

基于拟流体模型的SPH新方法及其在弹丸超高速碰撞薄板中的应用

引入颗粒动力学理论(拟流体模型)建立了适用于超高速碰撞的SPH新方法。将超高速碰撞中处于损伤状态的碎片等效为拟流体,在描述其运动过程中引入了碎片间相互作用和气体相对碎片的作用。采用该方法对球形弹丸超高速碰撞薄板形成碎片云的过程进行了数值模拟,得到了弹坑直径、外泡碎片云和内核碎片云的形状、分布,并与使用传统SPH方法、自适应光滑粒子流体动力学(ASPH)方法的模拟结果进行对比,结果显示:新方法在内核碎片云形状和分布上计算结果更加准确。同时对Whipple屏超高速碰撞问题进行了研究,分析了不同撞击速度下防护屏弹坑尺寸及舱壁损伤特性等特性,计算结果与实验吻合较好且符合Whipple防护结构的典型撞击极限曲线。     

The elimination of severe slugging-experiments and modeling

Severe slugging can occur in a pipeline-riser system operating at low liquid and gas rates. The flow of gas into the riser can be blocked by liquid accumulation at the base of the riser. This can cause formation of liquid slugs of a length equal to or longer than the height of the riser. A cyclic process results in which a period of no liquid production into the separator occurs, followed by a period of very high liquid production. This study is an experimental and theoretical investigation of two methods for eliminating this undesirable phenomenon, using choking and gas lift. Choking was found to effectively eliminate or reduce the severity of the slugging. However, the system pressure might increase to some extent. Gas lift can also eliminate severe slugging. While choking reduces the velocities in the riser, gas lift increases the velocities, approaching annular flow. It was found that a relatively large amount of gas was needed before gas injection would completely stabilize the flow through the riser. However, gas injection reduces the slug length and cycle time, causing a more continuous production and a lower system pressure. Theoretical models for the elimination of severe slugging by gas lift and choking have been developed. The models enable the prediction of the flow behavior in the riser. One model is capable of predicting the unstable flow conditions for severe slugging based on a static force balance. The second method is a simplified transient model based on the assumption of a quasi-equilibrium force balance. This model can be used to estimate the characteristics of the flow, such as slug length and cycle time. The models were tested against new severe slugging data acquired in this study. An excellent agreement between the experimental data and the theoretical models was found.     

垂直上升圆管内等温泡状流的数值模拟

介绍了描述等温状态下垂直气泡流流动的总体平衡方法(population balanceapproach). 将平均气泡数密度控制方程引入到双流体模型中实现总体平衡. 介绍了描述气泡聚并与破裂机制的Yao和Morel理论模型以及Hibiki等人的实验方法. 利用商业计算流体力学软件ANSYSCFX10, 对圆管特定位置上的5个基本变量:气含率、气泡平均直径、相间表面积浓度以及气体和液体速度沿半径分布进行了模拟计算. 预测结果与实验数据的比较表明,预测结果和实测数据之间有很好的一致性.      

Modeling and simulation of severe slugging in air–water pipeline–riser systems

A mathematical model, numerical simulations and stability and flow regime maps corresponding to severe slugging in pipeline–riser systems, are presented. In the simulations air and water were used as flowing fluids. The mathematical model considers continuity equations for liquid and gas phases, with a simplified momentum equation for the mixture, neglecting inertia. A drift-flux model, evaluated for the local conditions in the riser, is used as a closure law. The developed model predicts the location of the liquid accumulation front in the pipeline and the liquid level in the riser, so it is possible to determine which type of severe slugging occurs in the system. The numerical procedure is convergent for different nodalizations. A comparison is made with experimental results corresponding to a catenary riser, showing very good results for slugging cycle and stability and flow regime maps.     

Discrete particle modeling of granular temperature distribution in a bubbling fluidized bed

The discrete hard sphere particle model (DPM) is applied in this work to study numerically the distributions of particle and bubble granular temperatures in a bubbling fluidized bed. The dimensions of the bed and other parameters are set to correspond to those of Müller et al. (2008). Various drag models and operational parameters are investigated to find their influence on particle and bubble granular temperatures. Various inlet superficial gas velocities are used in this work to obtain their effect on flow characteristics. It is found that the superficial gas velocity has the most important effect on granular temperatures including bubble granular temperature, particle translational granular temperature and particle rotational granular temperature. The drag force model affects more seriously the large scale variables such as the bubble granular temperature. Restitution coefficient influences all granular temperatures to some degree. Simulation results are compared with experimental results by Müller et al. (2008) showing reasonable agreement.     

Predicting the Permeability of Very Low Porosity Sandstones

The permeability predictions of two geometric pore-scale models, one being predominantly granular and the other consolidated with tube-like pores, are compared with experimental results for Fontainebleau sandstones and the results interpreted. Percolation thresholds are determined from experimental data and applied in the modelling exercise by means of cut-off asymptotes on porosity. It is found that, although both granular and foamlike models yield plausible results, the granular model appears to be superior, at least for the sets of data considered. The Klinkenberg correction is analytically derived and incorporated into the models to relate gas and liquid permeabilities and an analytical expression for the Klinkenberg factor is proposed for each model. The permeability predictions are promising and yield an effective manner to correlate sandstone percolation data.     

Two-fluid modeling of Geldart A particles in gas–solid micro-fluidized beds

The fluidization behavior of Geldart A particles in a gas–solid micro-fluidized bed was investigated by Eulerian–Eulerian numerical simulation. The commonly used Gidaspow drag model was tested first. The simulation showed that the predicted minimum bubbling velocities were significantly lower than the experimental data even when an extremely fine grid size (of approximately one particle diameter) was used. The modified Gibilaro drag model was therefore tested next. The predicted minimum bubbling velocity and bed voidage were in reasonable agreement with the experimental data available in literature. The experimentally observed regime transition phenomena from bubbling to slugging were also reproduced successfully in the simulations. Parametric studies indicated that the solid-wall boundary conditions had a significant impact on the predicted gas and solid flow behavior.     

Development and elaboration of numerical method for simulating gas–liquid–solid three-phase flows based on particle method

A numerical method for simulating gas–liquid–solid three-phase flows based on the moving particle semi-implicit (MPS) approach was developed in this study. Computational instability often occurs in multiphase flow simulations if the deformations of the free surfaces between different phases are large, among other reasons. To avoid this instability, this paper proposes an improved coupling procedure between different phases in which the physical quantities of particles in different phases are calculated independently. We performed numerical tests on two illustrative problems: a dam-break problem and a solid-sphere impingement problem. The former problem is a gas–liquid two-phase problem, and the latter is a gas–liquid–solid three-phase problem. The computational results agree reasonably well with the experimental results. Thus, we confirmed that the proposed MPS method reproduces the interaction between different phases without inducing numerical instability.     

Numerical modeling of bubble-driven liquid metal flows with external static magnetic field

Three-dimensional numerical simulations are presented considering the impact of a steady magnetic field on a bubble-driven liquid metal flow inside a cylinder. The injection of moderate gas flow rates through a single orifice at the bottom of the fluid vessel results in the formation of a bubble plume. The magnetic field is applied in either vertical or horizontal direction. The calculations were performed by means of the commercial software package CFX using the Euler–Euler multiphase model and the RANS–SST turbulence model. The non-isotropic nature of MHD turbulence was taken into account by specific modifications of the turbulence model. The numerical models are validated with recent experimental results. (Zhang, C., Eckert, S., Gerbeth, G., 2007. The flow structure of a bubble-driven liquid–metal jet in a horizontal magnetic field, J. Fluid Mech. 575, 57–82.) The comparison between the numerical simulations and the experimental findings shows a good agreement. The calculations are able to reproduce a striking feature of a horizontal magnetic field found in the range of moderate Hartmann numbers revealing that such a steady transverse magnetic field may destabilize the flow and cause distinct oscillations of the liquid velocity.     

Effects of grid size on predictions of bed expansion in bubbling fluidized beds of Geldart B particles: A generalized rule for a grid-independent solution of TFM simulations

Numerical simulations of gas–solid fluidized beds based on the kinetic theory of granular flow exhibit a significant dependence on domain discretization. Bubble formation, bubble size and shape all vary greatly with the discretization, and the use of an inappropriate scale resolution leads to inaccurate predictions of fluidization hydrodynamics. In this study, grid-independent solutions of the two fluid model were examined by comparing the bed expansions obtained from numerical simulations with experimental results and empirical predictions, based on bubbling fluidized beds of Geldart B particles. Grid independence was achieved with a grid resolution equal to 18 times the particle diameter. The simulation results were compared with previously published data for verification purposes. The results of this work should provide a guideline for choosing the appropriate grid size and thereby minimize the time and expense associated with large simulations.     

Horizontal bubble flow

An experimental investigation of cocurrent bubble flow in 0.0254 m and 0.0508 m diameter horizontal pipelines has been performed. Gas and liquid mass velocities ranged from 0.00955 to 0.675 and 2720 to 6040 kg/m² sec, respectively, and gas-phase holdups or void fractions ranged from 0.13 to 7.59%.High speed motion pictures revealed that the gas, introduced into the liquid with a concentric nozzle, emerged in the form of a rough jet which was ultimately sheared into 1 times; 10^minus;3 to 3 times; 10^minus;3m diameter bubbles. Approximately 4 meters downstream from the nozzle, a well developed bubble flow was observed where bubble number density and axial velocity were constant with respect to axial position in the pipeline. Bubble velocities ranged from 0.001 to 0.57 m/sec greater than the average liquid velocities. Bubble radial and circumferential spatial distributions were found to be a strong function of the degree of turbulence in the liquid phase. Because of these turbulent flow conditions, bubble shapes were much different than those of equivalent diameter bubbles rising in stagnant liquids. A sphere-ellipsoid of revolution model was developed for characterization of bubble shape and computation of gas-liquid interfacial area and two-phase pressure drop.     

Measurements of gravity and gravity-capillary waves in horizontal gas-liquid pipe flow using PIV in both phases

An experimental study was performed in stratified wavy flow of air and water through a horizontal pipe. The velocity fields in both phases were measured simultaneously using PIV and the interfacial shape was resolved using a profile capturing technique. The objective of the study was to investigate the interfacial characteristics and the velocities of the liquid and gas phases in two wave patterns: ‘3D small amplitude’ and ‘2D large amplitude’ waves. The wave patterns were shown to consist of gravity and gravity-capillary waves, respectively, with substantial differences in the wave characteristics and liquid velocities. Contrary to this, the effect of the waves on the gas velocities was rather similar in both wave regimes, with both wave regimes causing an increase in the velocity fluctuations close to the interface. The current measurements also produced a valuable dataset that can be used to further improve the numerical modeling of the stratified flow pattern.