超高温、大热流、非线性气动热环境试验模拟及测试技术研究

超高温、大热流、非线性气动热环境试验模拟技术及相应的极端高温环境力学测试技术,是高超声速飞行器防热材料和结构安全设计中事关研制成败的关键技术。本文介绍了自行研制的可实现高至210℃/s的极快非线性升温速率、能够生成高达2MW/m2的瞬态非线性热流密度、实现高达1500℃超高温氧化热环境的石英灯红外辐射式气动热环境试验模拟系统。基于这一性能优越的超高温气动热环境试验模拟系统,发展了如下超高温热环境力学测试技术:1)提出对环境光变化不敏感的主动成像数字图像相关方法,实现了C/SiC复合材料1550℃高温变形的非接触、全场光学测量;2)发展了1400℃超高温热/力联合试验环境下SiC/SiC复合材料结构的断裂特性试验测试技术。本文还简要介绍了高速巡航导弹翼面结构900℃高温热振联合试验,950℃高温非线性热环境下的蜂窝结构隔热性试验等研究内容。本文所发展的超高温气动热环境试验模拟技术和高温热环境力学测试技术,对航天航空领域高超声速飞行器的研制具有重要的军事工程应用价值。     

考虑瞬态效应的承载隔热多功能结构拓扑优化

同时满足承载和隔热要求的多功能结构在高超飞行器热防护结构设计中倍受关注.实际隔热材料通常承载能力弱,而高承载材料隔热性能差,如何在有限空间内协同结构的承载与隔热成为关键问题.高超飞行器气动加热时间有限,存在加热时间短、热荷载变化大的特点.因此结构设计需要考虑时间因素和瞬态效应,而现有稳态传热与承载的多功能协同优化设计模...     

铝-镁合金5A06在瞬态热冲击条件下的力学性能研究

通过热强度试验,测试并确定航空航天材料在复杂高速热冲击条件下的强度极限等关键参数,对于航空航天材料和结构的可靠性评定、寿命预测以及高速飞行器的安全设计具有重要的意义。针对强度设计手册中没有航空航天材料在高速热冲击环境下的强度极限等表征参数的现状,使用自行研制的高速飞行器瞬态气动热试验模拟系统,对铝-镁合金材料5A06在多种不同的瞬态热冲击条件下,进行气动加热模拟与热载联合试验研究,得到在瞬态热、力学环境的共同作用下铝-镁合金5A06材料的强度极限、承载时间等力学性能变化状况。为研究分析航空航天材料和结构在高速热冲击环境下的承载能力和结构减重提供了可靠依据。     

蜂窝层芯夹层板结构振动与传声特性研究

蜂窝层芯夹层板应用于飞行器、高速列车等交通工具的主体及底板结构时需要考虑其振动及隔声特性. 针对声压激励下的四边简支蜂窝层芯夹层板结构,应用基于Reissner夹层板理论的结构振动方程建立了的声振耦合理论模型(声压以简支模态双级数的形式引入振动控制方程),结合流固耦合条件求解了声振耦合系统控制方程,应用有限元模拟对理论预测进行了验证. 基于理论模型的数值计算结果,系统研究了蜂窝层芯夹层板结构的振动特性和传声特性,刻画了层芯厚度、蜂窝壁厚、夹层板面内尺寸和声压入射角度等关键系统参数对夹层板振动和传声特性的影响,为此类结构的工程优化设计提供了必要的理论参考.     

高速飞行器中空翼结构高温热振动特性试验研究

远程高速飞行器飞行速度快, 滞空时间长, 飞行过程中翼、舵等结构会出现长时间的剧烈振动, 由气动加热产生的高温还会使飞行器材料和结构的弹性性能发生变化, 从而引起翼、舵等结构振动特性的改变.因此获得高温与振动复合环境下的远程高速飞行器翼、舵等结构的振动特性参数对于高速飞行器的安全设计具有非常重要的意义.将高温热环境试验系统与振动试验系统相结合, 在对中空翼面结构进行振动激励的同时使用红外辐射加热方式对翼面结构生成可控的热环境, 并通过自行设计的耐高温引伸装置将中空翼结构的振动信号传递到非高温区进行数据采集与分析的方式, 实现了高达800℃~900℃的力热复合环境下的翼结构固有频率、模态等振动特性参数的试验测试, 其试验结果为远程高速飞行器中空翼结构在高温振动环境下的动特性分析和安全可靠性设计提供了重要依据.     

气动热环境下材料力学性能测试新技术

飞行器飞行过程中气动加热造成的"热障"具有瞬态(短时)高温的特征,在这一瞬态高温环境下,由于温度和时间因素的共同参与,使飞行器结构材料的强度问题变得极其复杂,常规的稳态(长时)高温力学性能已不能体现材料"热障"环境下的特征。本文提出了一种气动热环境下的材料力学性能测试技术,并以GH3039合金为例,对测试技术进行了系统性验证。该技术能够模拟飞行器飞行过程中的实际气动热环境,开展飞行器结构材料瞬态高温条件下的力学性能测试,获得材料"热障"服役环境下的真实强度信息,为飞行器结构材料高温力学性能测试提供了一个新的思路和发展方向。     

随机激励下受热翼面的模态频率特性试验研究

现代高速飞行器结构热模态频率特性试验研究,对这类飞行器设计校核和飞行安全具有重要意义。根据飞行过程中遭受的气动加热特性设计了瞬态热环境模拟系统,同时,根据高温环境的特点对测试中的激励和测量方式进行了重新设计,成功地将普通激振器应用于高温结构模态试验,最终将热环境模拟系统与振动测试系统组合,形成一套考虑瞬态热影响的热模态试验系统,实现了瞬态热环境下结构模态的地面测试。对一个切尖三角翼测量了各个加热区的温度随加热时间的变化,验证了加热温度控制的精确性;在纯随机激励下对测得的激励和振动响应信号采用短时傅里叶变换(Short Time Fourier Transformation,STFT)进行时变模态参数辨识,获得了前四阶模态频率随加热时间的变化,并与结构有限元数值计算结果进行了比较,试验与计算结果吻合得很好,验证了该试验方法对热模态测试问题的有效性和准确性。通过分别对瞬态和稳态热环境下结构模态频率试验和计算结果的分析,探讨了结构瞬态温度场对模态频率影响的机理,揭示了结构内部存在的热应力和材料属性的变化,是决定模态频率随加热时间变化趋势的内在原因。     

典型热防护壁板结构的热模态分析

气动加热产生的热环境会使结构动力学参数发生显著变化,影响结构的承载能力和强度极限,因此结构的热模态分析是评估结构动态力学环境适应性的重要手段。结构热模态分析有两种手段:数值分析和热模态试验。而目前对高温及高温梯度下的结构热模态分析研究较少。本文针对典型热防护壁板结构,研究了气流加热的高温热环境模拟方法以及结构热模态试验和分析方法;获得了不同温度及温度梯度条件下典型热防护壁板结构的振型、固有频率,分析了结构振动特性的变化规律;通过数值模拟与试验对比,发现温度梯度因素对结构动力学参数具有显著的影响。进一步研究温度及温度梯度对结构动力学参数的影响,对热载荷下的结构设计具有指导意义。     

高温热化学非平衡气动热试验与仿真技术研究进展

临近空间新型飞行器向全空域、更高马赫数发展,面临的气动热环境会越发恶劣,高温流场气动热预测技术是该类飞行器发展的关键技术之一.高超声速气流通过激波压缩或黏性阻滞减速,分子动能转化为内能,产生了高温.高温引起体分子振动、电子激发,伴随离解、电离反应等一系列复杂气动物理现象,其流场气动热预测面临诸多挑战.文章对高温热化学非平衡气动热预测技术的发展情况进行了分析探讨.首先,阐述了国内外高温气动热地面试验技术的发展历程,重点介绍分析了气动热风洞试验设备的模拟能力及目前试验测试技术的研究水平;然后,调研和讨论了高温气动热数值模拟研究现状,分别从热化学模型、辐射输运和壁面催化/烧蚀等多个角度探讨了热化学非平衡流场气动热数值模拟规律;最后,对气动热预测技术的发展趋势进行了讨论,提出了高温气动热试验与仿真技术后续应重点解决的问题.     

高温环境下结构模态试验技术

由于高超声速飞行器长时间在大气层内工作会面临恶劣的气动热环境,飞行器结构地面模态试验必须考虑高温影响,但高温环境下结构模态试验远比常规试验复杂,目前仍存在很多技术难点亟待解决.本文首先对高温环境下的结构模态试验技术国内外发展现状进行了综述,详细分析了现有的高温环境下结构模态试验中的激励力与振动响应测量技术的特点及适用性,最后展望了高温环境下结构热模态试验技术的发展方向和研究重点.     

Study on the thermal protection performance of superalloy honeycomb panels in high-speed thermal shock environments

The thermal protection performance of superalloy honeycomb structure in high-temperature environments are important for thermal protection design of high-speed aircrafts. By using a self-developed transient aerodynamic thermal simulation system, the thermal protection performance of superalloy honeycomb panel was tested in this paper at different transient heating rates ranging from 5°C/s to 30°C/s, with the maximum instantaneous temperature reaching 950°C. Furthermore, the thermal protection performance of superalloy honeycomb structure under simulated thermal environments was computed for different high heating rates by using 3D finite element method, and a comparison between calculational and experimental results was carried out. The results of this research provide an important reference for the design of thermal protection systems comprising superalloy honeycomb panel.     

A quasi‐dynamic procedure for coupled thermal simulations

This paper outlines the development and adaptation of a coupling strategy for transient temperature analysis in a solid via a conjugate heat transfer method. This study proposes a quasi‐dynamic coupling procedure to bridge the temporal disparities between the fluid and the solid. In this approach, dynamic thermal modeling in the solid is coupled with a sequence of steady states in the fluid. This quasi‐dynamic algorithm has been applied to the problem of convective heat transfer over, and transient conduction heat transfer within, a flat plate using the severe thermal conditions of a solid propellant rocket. Two different coupled thermal computations have been performed. In the first one—referred to as the reference computation—the coupling period is equal to the smallest solid time constant. In the second one, a very large coupling period is used. The results show that the procedure can predict accurate transient temperature fields at a reasonable computational cost. The simulation CPU time is approximately reduced by up to 90%, while maintaining a very good accuracy. All the details of the numerical test case are given in the paper. This application illustrates the capabilities and the overall efficiency of this coupled approach in a solid transient problem using long term simulations of time dependent flows. Copyright © 2013 John Wiley & Sons, Ltd.     

TEC结构的三维非线性瞬态温度场分析

热电制冷器(TEC)以其体积小、作用速度快及无噪音等机械制冷无法替代的优点在航空航天和电子工业等领域得到了越来越广泛的应用。本文根据TEC的导热特点,推导了TEC结构稳态温度场的解析解,建立了其瞬态非线性温度场分析的微分方程。利用伽辽金法导出TEC结构热分析的有限元方程,对非线性热分析的有限元方程进行了求解,得到了TEC的稳态温度场和瞬态响应温度场。算例结果表明,本文提出的TEC结构热分析有限元模型具有较高的精度,能够有效地分析TEC的非线性瞬态温度场。     

Determination of heat transfer correlations for plate-fin-and-tube heat exchangers

This paper presents a numerical method for determining heat transfer coefficients in cross-flow heat exchangers with extended heat exchange surfaces. Coefficients in the correlations defining heat transfer on the liquid- and air-side were determined using a non-linear regression method. Correlation coefficients were determined from the condition that the sum of squared fluid temperature differences at the heat exchanger outlet, obtained by measurements and those calculated, achieved minimum. Minimum of the sum of the squares was found using the Levenberg-Marquardt method. The outlet temperature of the fluid leaving the heat exchanger was calculated using the mathematical model describing the heat transfer in the heat exchanger. Since the conditions at the liquid-side and those at the air-side are identified simultaneously, the derived correlations are valid in a wide range of flow rate changes of the air and liquid. This is especially important for partial loads of the exchanger, when the heat transfer rate is lower than the nominal load. The correlation for the average heat transfer coefficient on the air-side based on the experimental data was compared with the correlation obtained from numerical simulation of 3D fluid and heat flow, performed by means of the commercially available CFD code. The numerical predictions are in good agreement with the experimental data.     

Application of transfer matrix method in heat transfer performance analysis of multi-re-entrant honeycomb structures

The thermal properties for the multi-re-entrant honeycomb are investigated, where the hexagon and re-entrant topologies are applied for comparison. A compact model was adopted for the local heat transfer rate and pressure drop estimations while the total heat transfer rate was analyzed using the transfer matrix method. A thermal performance index was specified to characterize a good heat exchange medium that can transfer more heat at the expense of lower pressure loss. Numerical results reveal better thermal performances of multi-re-entrant honeycombs over hexagon and re-entrant topologies, attributed to the presence of added base walls. Auxetic effect introduced in multi-re-entrant honeycomb generally provides enhanced out-of-plane thermal conductivity and increased total heat transfer efficiency due to higher surface area density.     

Effect of Moisture Movement on Tested Thermal Conductivity of Moist Aerated Autoclaved Concrete

The purpose of this work was to study both theoretically and experimentally the process of moisture redistribution and heat transfer due to phase changes during the tests of thermal conductivity in aerated autoclaved concrete (AAC) moist specimens. The different moisture contents of the test samples were obtained in climatic chamber at equilibrium conditions reached with constant air temperature and variable relative humidity. The moist specimens were sealed inside highly impermeable polyethylene bag, as required by UNI 10051, and placed in a heat flow meter apparatus. During the experimental thermal conductivity measurements, the temperature and heat flow rate were measured under transient and steady state conditions. A theoretical analysis of the heat and mass transfer process was performed and then a suitable numerical model was used to predict the moisture redistribution and heat transfer due to the phase changes. The theoretical model has been compared against the experimental data. Substantial agreement between numerical results and experimental data was found. Then several numerical simulations have been performed to study the influence of the errors due to phase changes and non-uniform moisture distribution during the test of thermal conductivity of moist AAC specimens.