Fringe element reconstruction for front tracking for three‐dimensional incompressible flow analysis

Fringe element reconstruction technique for tracking the free surface in three‐dimensional incompressible flow analysis was developed. The flow field was calculated by the mixed formulation based on a four‐node tetrahedral element with a bubble function at the centroid (P1+/P1). Since an Eulerian approach was employed in this study, the flow front interface was advected by the flow through a fixed mesh. For accurate modelling of interfacial movement, a fringe element reconstruction method developed can provide not only an accurate treatment of material discontinuity but also surface tension across the interface. The effect of surface tension was modelled by imposing tensile stress directly on the constructed surface elements at the flow front interface. To verify the numerical approach developed, the developed algorithm was applied to two examples whose solutions are available in references. Good agreement was obtained between the simulation results and these solutions. Copyright © 2005 John Wiley & Sons, Ltd.     

Interface‐fitted moving mesh method for axisymmetric two‐phase flow in microchannels

A boundary‐fitted moving mesh scheme is presented for the simulation of two‐phase flow in two‐dimensional and axisymmetric geometries. The incompressible Navier‐Stokes equations are solved using the finite element method, and the mini element is used to satisfy the inf‐sup condition. The interface between the phases is represented explicitly by an interface adapted mesh, thus allowing a sharp transition of the fluid properties. Surface tension is modelled as a volume force and is discretized in a consistent manner, thus allowing to obtain exact equilibrium (up to rounding errors) with the pressure gradient. This is demonstrated for a spherical droplet moving in a constant flow field. The curvature of the interface, required for the surface tension term, is efficiently computed with simple but very accurate geometric formulas. An adaptive moving mesh technique, where smoothing mesh velocities and remeshing are used to preserve the mesh quality, is developed and presented. Mesh refinement strategies, allowing tailoring of the refinement of the computational mesh, are also discussed. Accuracy and robustness of the present method are demonstrated on several validation test cases. The method is developed with the prospect of being applied to microfluidic flows and the simulation of microchannel evaporators used for electronics cooling. Therefore, the simulation results for the flow of a bubble in a microchannel are presented and compared to experimental data.     

Numerical simulation of droplet ejection of thermal inkjet printheads

In this study, we present a method to predict the droplet ejection in thermal inkjet printheads including the growth and collapse of a vapor bubble and refill of the firing chamber. The three‐dimensional Navier–Stokes equations are solved using a finite‐volume approach with a fixed Cartesian mesh. The piecewise‐linear interface calculation‐based volume‐of‐fluid method is employed to track and reconstruct the ink–air interface. A geometrical computation based on Lagrangian advection is used to compute the mass flux and advance the interface. A simple and efficient model for the bubble dynamics is employed to model the effect of ink vapor on the adjacent ink liquid. To solve the surface tension‐dominated flow accurately, a hierarchical curvature‐estimation method is proposed to adapt to the local grid resolution. The numerical methods mentioned earlier have been implemented in an internal simulation code, CFD3. The numerical examples presented in the study show good performance of CFD3 in prediction of surface tension‐dominated free‐surface flows, for example, droplet ejection in thermal inkjet printing. Currently, CFD3 is used extensively for printhead development within Hewlett‐Packard. Copyright © 2015 John Wiley & Sons, Ltd.     

Numerical simulation of a single rising bubble by VOF with surface compression

The capability of the direct volume of fluid method for describing the surface dynamics of a free two‐dimensional rising bubble is evaluated using quantities of a recently published benchmark. The model equations are implemented in the open source computational fluid dynamics library OpenFOAM®. Here, a main ingredient of the numerical method is the so‐called surface compression that corrects the fluxes near the interface between two phases. The application of this method with respect to two test cases of a benchmark is considered in the main part. The test cases differ in physical properties, thus in different surface tension effects. The quantities centre of mass position, circularity and rise velocity are tracked over time and compared with the ones given in the benchmark. For test case one, where surface tension effects are more pre‐eminent, deviations from the benchmark results become more obvious. However, the flow features are still within reasonable range. Nevertheless, for test case two, which has higher density and viscosity ratios and above all a lower influence of the surface tension force, good agreement compared with the benchmark reference results is achieved. This paper demonstrates the good capabilities of the direct volume of fluid method with surface compression with regard to the preservation of sharp interfaces, boundedness, mass conservation and low computational time. Some limitation regarding the occurrence of parasitic currents, bad pressure jump prediction and bad grid convergence have been observed. With these restrictions in mind, the method is suitable for the simulation of similar two‐phase flow configurations. Copyright © 2012 John Wiley & Sons, Ltd.     

Modeling surface tension of a two‐dimensional droplet using smoothed particle hydrodynamics

Surface tension plays a significant role at the dynamic interface of free‐surface flows especially at the microscale in capillary‐dominated flows. A model for accurately predicting the formation of two‐dimensional viscous droplets in vacuum or gas of negligible density and viscosity resulting from axisymmetric oscillation due to surface tension is solved using smoothed particle hydrodynamics composed of the Navier‐Stokes system and appropriate interfacial conditions for the free‐surface boundaries. The evolution of the droplet and its free‐surface interface is tracked over time to investigate the effects of surface tension forces implemented using a modified continuous surface force method and is compared with those performed using interparticle interaction force. The dynamic viscous fluid and surface tension interactions are investigated via a controlled curvature model and test cases of nonsteady oscillating droplets; attention is focused here on droplet oscillation that is released from an initial static deformation. Accuracy of the results is attested by demonstrating that (i) the curvature of the droplet that is controlled; (ii) uniform distribution of fluid particles; (iii) clean asymmetric forces acting on the free surface; and (iv) nonsteady oscillating droplets compare well with analytical and published experiment findings. The advantage of the proposed continuous surface force method only requires the use of physical properties of the fluid, whereas the interparticle interaction force method is restricted by the requirement of tuning parameters.     

Simulations of free surface flows with implementation of surface tension and interface sharpening in the two-fluid model

Two-fluid model used for free surface flows with large characteristic scales is improved; the smeared interface is sharpened with conservative level set method and the surface tension force with wetting angle is implemented. Surface tension force is split between two phases with several models. Detailed analysis showed the splitting of surface tension force with volume averaging as the most appropriate. The improved two-fluid model with interface sharpening and implemented surface tension is validated on several test cases. The pressure jump over a droplet interface test case showed that the pressure jump in simulation converges with grid refinement to the analytical one. The parasitic currents in simulation are one order of magnitude larger than in simulation with volume of fluid model. In the oscillating droplet test case the time period of oscillating droplet with initially ellipsoid or square shape is similar to the analytical time period. In the rising bubble test case, the rising bubble position, terminal velocity, and circularity are similar to the one observed in simulations with level set model. The wetting angle is implemented in the two-fluid model with interface sharpening and surface tension force. Model is tested in the simulation of droplet in contact with wall with different wetting angles.     

Three‐dimensional modeling of non‐hydrostatic free‐surface flows on unstructured grids

A three‐dimensional numerical model is presented for the simulation of unsteady non‐hydrostatic shallow water flows on unstructured grids using the finite volume method. The free surface variations are modeled by a characteristics‐based scheme, which simulates sub‐critical and super‐critical flows. Three‐dimensional velocity components are considered in a collocated arrangement with a σ‐coordinate system. A special treatment of the pressure term is developed to avoid the water surface oscillations. Convective and diffusive terms are approximated explicitly, and an implicit discretization is used for the pressure term to ensure exact mass conservation. The unstructured grid in the horizontal direction and the σ coordinate in the vertical direction facilitate the use of the model in complicated geometries. Solution of the non‐hydrostatic equations enables the model to simulate short‐period waves and vertically circulating flows. Copyright © 2015 John Wiley & Sons, Ltd.     

A stabilization for three‐dimensional discontinuous Galerkin discretizations applied to nonhydrostatic atmospheric simulations

A discontinuous Galerkin nonhydrostatic atmospheric model is used for two‐dimensional and three‐dimensional simulations. There is a wide range of timescales to be dealt with. To do so, two different implicit/explicit time discretizations are implemented. A stabilization, based upon a reduced‐order discretization of the gravity term, is introduced to ensure the balance between pressure and gravity effects. While not affecting significantly the convergence properties of the scheme, this approach allows the simulation of anisotropic flows without generating spurious oscillations, as it happens for a classical discontinuous Galerkin discretization. This approach is shown to be less diffusive than usual spatial filters. A stability analysis demonstrates that the use of this modified scheme discards the instability associated with the usual discretization. Validation against analytical solutions is performed, confirming the good convergence and stability properties of the scheme. Numerical results demonstrate the attractivity of the discontinuous Galerkin method with implicit/explicit time integration for large‐scale atmospheric flows. Copyright © 2015 John Wiley & Sons, Ltd.     

A pressure correction‐volume of fluid method for simulation of two‐phase flows

A pressure correction method coupled with the volume of fluid (VOF) method is developed to simulate two‐phase flows. A volume fraction function is introduced in the VOF method and is governed by an advection equation. A modified monotone upwind scheme for a conservation law (modified MUSCL) is used to solve the solution of the advection equation. To keep the initial sharpness of an interface, a slope modification scheme is introduced. The continuum surface tension (CST) model is used to calculate the surface tension force. Three schemes, central‐upwind, Parker–Youngs, and mixed schemes, are introduced to compute the interface normal vector and the gradient of the volume fraction function. Moreover, a height function technique is applied to compute the local curvature of the interface. Several basic test problems are performed to check the order of accuracy of the present numerical schemes for computing the interface normal vector and the gradient of the volume fraction function. Three physical problems, two‐dimensional broken dam problem, static drop, and spurious currents, and three‐dimensional rising bubble, are performed to demonstrate the efficiency and accuracy of the pressure correction method. Copyright © 2010 John Wiley & Sons, Ltd.     

An adaptive Lagrangian boundary element approach for three‐dimensional transient free‐surface Stokes flow as applied to extrusion,thermoforming, and rheometry

An adaptive (Lagrangian) boundary element approach is proposed for the general three‐dimensional simulation of confined free‐surface Stokes flow. The method is stable as it includes remeshing capabilities of the deforming free surface and thus can handle large deformations. A simple algorithm is developed for mesh refinement of the deforming free‐surface mesh. Smooth transition between large and small elements is achieved without significant degradation of the aspect ratio of the elements in the mesh. Several flow problems are presented to illustrate the utility of the approach, particularly as encountered in polymer processing and rheology. These problems illustrate the transient nature of the flow during the processes of extrusion and thermoforming, the elongation of a fluid sample in an extensional rheometer, and the coating of a sphere. Surface tension effects are also explored. Copyright © 2001 John Wiley & Sons, Ltd.