Multiple cracking of elastic coatings under transient thermal load

A periodic array of cracks in an elastic coating bonded to a homogeneous substrate is considered. The medium is subjected to mechanical loads and/or thermal loads. The problem is formulated in terms of a singular integral equation with the crack face displacement as the unknown variable. In addition to the time-varying stress intensity factors and stresses for various parameters of the problem, the effect of periodic cracking on the relaxation of the transient stress on the coating surface is discussed. Solution techniques for a single elastic layer and an elastic coating bonded to an infinite substrate are given. It is found that, if the crack density attains a saturation value, the transient thermal stress in the medium could be released significantly, suggesting that further cracking is difficult.     

压电涂层-功能梯度压电界面层-基底结构的二维接触问题研究

在多层压电元件中,由于界面处材料成分和性质的突变,常常导致界面处应力集中,使得界面处出现开裂或蠕变现象,从而大大缩短了压电元件的使用寿命。功能梯度压电材料作为界面层,可有效的缓解界面材料不匹配导致的破坏。本文主要研究利用功能梯度压电材料界面层连接压电涂层和基底,分析三层结构在圆柱型压头作用下的力电响应。利用傅里叶积分变换技术,本文将压电涂层-功能梯度压电层-基底结构在刚性圆柱压头作用下的二维平面应变接触问题转化为带有柯西核的奇异积分方程。运用高斯-切比雪夫积分公式,将奇异积分方程转化为线性方程组并对其进行数值求解,得到压电涂层-功能梯度压电层-基底结构在圆柱形压头作用下的应力分布和电位移分布。数值结果表明,梯度压电材料参数的变化对结构中的力电响应具有重要的影响。本文研究结果对于利用功能梯度压电界面层消除界面处的应力不连续导致的界面破坏具有重要的理论指导意义,研究结果可为功能梯度压电材料界面层的设计提供帮助。     

Stress intensity factors for an oblique edge crack in a coating/substrate system with a graded interfacial zone under antiplane shear

This paper investigates the edge crack problem for a coating/substrate system with a functionally graded interfacial zone under the condition of antiplane deformation. With the interfacial zone being modeled by a nonhomogeneous interlayer having the continuously varying shear modulus between the dissimilar, homogeneous phases of the coated medium, the coating is assumed to contain an edge crack at an arbitrary angle to the interfacial zone. The Fourier integral transform method is used in conjunction with the coordinate transformations of basic field variables. Formulation of the proposed crack problem is then reduced to solving a singular integral equation with a generalized Cauchy kernel. The mode III stress intensity factors are defined and evaluated in terms of the solution to the integral equation. In the numerical results, the values of the stress intensity factors are plotted, illustrating the effects of the crack orientation angle for various material and geometric combinations of the coating/substrate system with the graded interfacial zone.     

Stress intensity factor for orthotropic three layered material with crack under arbitrary anti-plane shear

A three-layered orthotropic material with a center crack is subjected to an arbitrary anti-plane shear loading. The problem is formulated as a mixed boundary value problem by using the Fourier integral transform method. This gives a Fredholm integral equation of the second kind. The integral equation is solved numerically and anti-plane shear stress intensity factors are analyzed in terms of the product of shear modulus, material orthotropy for each layer and the thickness of the outer layer and the order of the loading polynomial.     

Saint-Venant torsion analysis of bars with rectangular cross-section and effective coating layers

This paper investigates the torsion analysis of coated bars with a rectangular cross-section. Two opposite faces of a bar are coated by two isotropic layers with different materials of the original substrate that are perfectly bonded to the bar. With the Saint-Venant torsion theory, the governing equation of the problem in terms of the warping function is established and solved using the finite Fourier cosine transform. The state of stress on the cross-section, warping of the cross-section, and torsional rigidity of the bar are evaluated. Effects of thickness of the coating layers and material properties on these quantities are investigated. A set of graphs are provided that can be used to determine the coating thicknesses and material properties so as to keep the maximum von Mises stress on the cross-section below an allowable value for effective use of the coating layer.     

The axisymmetric torsional contact problem of a functionally graded piezoelectric coated half-space

In this article, we study the axisymmetric tor-sional contact problem of a half-space coated with func-tionally graded piezoelectric material (FGPM) and subjected to a rigid circular punch. It is found that, along the thick-ness direction, the electromechanical properties of FGPMs change exponentially. We apply the Hankel integral trans-form technique and reduce the problem to a singular integral equation, and then numerically determine the unknown con-tact stress and electric displacement at the contact surface. The results show that the surface contact stress, surface azimuthal displacement, surface electric displacement, and inner electromechanical field are obviously dependent on the gradient index of the FGPM coating. It is found that we can adjust the gradient index of the FGPM coating to modify the distributions of the electric displacement and contact stress.     

Compensation of stress intensity factors in hollow cylinders containing several cracks under torsion by electro-elastic coating

In this article, a formulation for a hollow cylinder reinforced with an electroelastic layer is investigated. The hollow cylinder and its electro-elastic coating are under the Saint-Venant torsional loading. First, the solution to the problem containing a Volterra-type screw dislocation is obtained by using the Fourier transform. The problem is then reduced to a set of Cauchy singular integral equations by the distributed dislocation method. Finally, several examples are presented to show the effect of the electro-elastic coating on the reduction of the stress intensity factors at the crack tips.     

Plastic zone correction in a stretched cylinder with an external circumferential crack

The Dugdale hypothesis is adapted to the problem of an external circumferential crack in a stretched cylinder. The lateral surface of the cylinder is stress free and restrained from radial displacements. An external circumferential edge crack in the cylinder which is considered elastic-perfectly plastic is envisaged with the assumption that the plastic zone forms a very thin in-plane layer surrounding the crack. The solution of the problem is reduced to the solution of dual Dini series which, in turn, is reduced to a Fredholm integral equation of the second kind. Solving this integral equation numerically and using the boundedness of the axial stress, the size of the plastic zone correction is obtained.     

Torsional impact of transversely isotropic solid with functionally graded shear moduli and a penny-shaped crack

The torsional impact response of a penny-shaped crack in an unbounded transversely isotropic solid is considered. The shear moduli are assumed to be functionally graded such that the mathematics is tractable. Laplace transform and Hankel transform are used to reduce the problem to solving a Fredholm integral equation. The crack tip stress fields are obtained. Investigated are the influence of material nonhomogeneity and orthotropy on the dynamic stress intensity factor. The peak value of the dynamic stress intensity factor can be suppressed by increasing the shear moduli's gradient and/or increasing the shear modulus in a direction perpendicular to the crack surface.     

Dynamic investigation of a functionally graded layered structure with a crack crossing the interface

The dynamic response of a functionally graded layered structure with a crack crossing the interface is analyzed. The in-plane impact loading condition is considered. By using the Laplace and Fourier integral transforms, singular integral equation method and residue theory, the present problem is reduced to a singular integral equation in the Laplace transform domain. The influences of Young’s modulus ratio, thickness ratio, and crack length and location on the dynamic stress intensity factors (DSIFs) are investigated. Particularly, the DSIFs corresponding to different crack locations are shown in the case when the crack center moves from one layer to another layer through the interface. The peak and static values and overshoot characteristics of the DSIFs are analyzed. It is found that these values typically exhibit kinking behavior when the crack tips arrive at the interface. This study is different from previous other investigations in the following respects: (1) the dynamic response of a crack crossing the interface of a functionally graded structure is studied analytically, which has hardly been done in the past and (2) the present model can be reduced to some important problems, such as a functionally graded coating-substrate structure with a crack in the graded coating or homogeneous substrate or one intersecting the interface.     

The symmetrical adhesive contact problem for circular elastic cylinders

The rolling contact problem involving circular cylinders is at the heart of numerous industrial processes, and critical to any elastohydrodynamic lubrication analysis is an accurate knowledge of the associated contact pressure for the static dry problem. In a recent article [1] the authors have obtained new horizontal pressure distributions, both exact and approximate for various problems involving the symmetrical contact of circular elastic cylinders. In [1] it is assumed that only the circumferential horizontal displacement is prescribed in the contact region while the vertical circumferential displacement is left arbitrary and is assumed to take on whatever value is predicted by the deformation. The advantage of this assumption is that the problem reduces to a single singular integral equation which by transformations can be simplified to an integral equation involving the standard finite Hilbert transform. Here we consider the more general displacement boundary value problem within the contact region, and to be specific we examine the problem with zero vertical circumferential displacement and prescribed horizontal circumferential displacement. The solution of this problem involves two coupled singular integral equations for the horizontal and vertical pressure distributions. Basic equations and some approximate analytical solutions are obtained for symmetrical contact of circular elastic cylinders by both parallel plates and circular cylinders which are either rigid or elastic. Numerical results for the approximate analytical solutions are given for contact by rigid parallel plates and rigid circular cylinders.     

Thermoelastic contact mechanics for a flat punch sliding over a graded coating/substrate system with frictional heat generation

The problem of thermoelastic contact mechanics for the coating/substrate system with functionally graded properties is investigated, where the rigid flat punch is assumed to slide over the surface of the coating involving frictional heat generation. With the coefficient of friction being constant, the inertia effects are neglected and the solution is obtained within the framework of steady-state plane thermoelasticity. The graded material exists as a nonhomogeneous interlayer between dissimilar, homogeneous phases of the coating/substrate system or as a nonhomogeneous coating deposited on the substrate. The material nonhomogeneity is represented by spatially varying thermoelastic moduli expressed in terms of exponential functions. The Fourier integral transform method is employed and the formulation of the current thermoelastic contact problem is reduced to a Cauchy-type singular integral equation of the second kind for the unknown contact pressure. Numerical results include the distributions of the contact pressure and the in-plane component of the surface stress under the prescribed thermoelastic environment for various combinations of geometric, loading, and material parameters of the coated medium. Moreover, in order to quantify and characterize the singular behavior of contact pressure distributions at the edges of the flat punch, the stress intensity factors are defined and evaluated in terms of the solution to the governing integral equation.     

薄膜涂层材料中的广义瑞利波

基于弹性动力学的线性理论，建立了涂层材料中广义瑞利波传播的理论分析模型，并 且由波动方程和边界条件推导了波的频散方程．分析了慢层和快层对相速度频散的影响，给 出了不同层厚-波长比和不同涂层-基体密度比情况下广义瑞利波相速度的理论解．算例分 析分别比较了慢层和快层结构中波的相速度、群速度，以及随深度衰减的位移与应力振 幅．另外，相速度曲线和位移振幅曲线与文献中给出的结果吻合，验证了理论模型和分析过 程的正确性．     

Thermo-mechanical contact behavior of a finite graded layer under a sliding punch with heat generation

The problem of a rigid punch contacting with a finite graded layer on a rigid substrate is investigated within the framework of steady-state plane strain thermoelasticity, in which heat generated by contact friction is considered with a constant friction coefficient and inertia effects are neglected. The material properties of the graded layer vary according to an exponential function in the thickness direction. Fourier integral transform method and transform matrix approach are employed to reduce the current thermocontact problem to the second kind of Cauchy-type singular integral equation. Distributions of the contact pressure and the in-plane stress under the prescribed thermoelastic environment with different parameter combinations, including ratio of shear moduli, relative sliding speed, friction coefficient and thermal parameters are obtained and analyzed, as well as the stress singularity and the stress intensity factors near the contact edges. The results should be helpful for the design of surfaces with strong wear resistance and novel graded materials for real applications.     

Torsion of a cylinder with a shallow external crack

The torsional problem of a finite elastic cylinder with a circumferential edge crack is studied in this paper. An efficient solution to the problem is achieved by using a new form of regularization applied to dual Dini series equations. Unlike the Srivastav approach, this regularization transforms dual equations into a Fredholm integral equation of the second kind given on the crack surface. Hence, exact asymptotic expansions of the Fredholm equation solution, the stress intensity factor and the torque are derived for the case of a shallow crack. The asymptotic expansions are certain power-logarithmic series of the normalized crack depth. Coefficients of these series are found from recurrent relations. Calculations for a shallow crack manifest that the stress intensity factor exhibits the rather weak dependence upon the cylinder length when the torque is fixed and the triple length is larger than the diameter.     

The scattering of general SH plane wave by interface crack between two dissimilar viscoelastic bodies

The scattering of general SH plane wave by an interface crack between two dissimilar viscoelastic bodies is studied and the dynamic stress intensity factor at the crack-tip is computed. The scattering problem can be decomposed into two problems: one is the reflection and refraction problem of general SH plane waves at perfect interface (with no crack); another is the scattering problem due to the existence of crack. For the first problem, the viscoelastic wave equation, displacement and stress continuity conditions across the interface are used to obtain the shear stress distribution at the interface. For the second problem, the integral transformation method is used to reduce the scattering problem into dual integral equations. Then, the dual integral equations are transformed into the Cauchy singular integral equation of first kind by introduction of the crack dislocation density function. Finally, the singular integral equation is solved by Kurtz's piecewise continuous function method. As a consequence, the crack opening displacement and dynamic stress intensity factor are obtained. At the end of the paper, a numerical example is given. The effects of incident angle, incident frequency and viscoelastic material parameters are analyzed. It is found that there is a frequency region for viscoelastic material within which the viscoelastic effects cannot be ignored. This work was supported by the National Natural Science Foundation of China (No.19772064) and by the project of CAS KJ 951-1-20     

Buckling of an orthotropic graded coating with an embedded crack bonded to a homogeneous substrate

To simulate buckling of nonuniform coatings, we consider the problem of an embedded crack in a graded orthotropic coating bonded to a homogeneous substrate subjected to a compressive loading. The coating is graded in the thickness direction and the material gradient is orthogonal to the crack direction which is parallel with the free surface. The elastic properties of the material are assumed to vary continuously along the thickness direction. The principal directions of orthotropy are parallel and perpendicular to the crack orientation. The loading consists of a uniform compressive strain applied away from the crack region. The graded coating is modeled as a nonhomogeneous medium with an orthotropic stress–strain law. Using a nonlinear continuum theory and a suitable perturbation technique, the plane strain problem is reduced to an eigenvalue problem describing the onset of buckling. Using integral transforms, the resulting plane elasticity equations are converted analytically into singular integral equations which are solved numerically to yield the critical buckling strain. The Finite Element Method was additionally used to model the crack problem. The main objective of the paper is to study the influence of material nonhomogeneity on the buckling resistance of the graded layer for various crack positions, coating thicknesses and different orthotropic FGMs.     

A penny-shaped interface crack between a functionally graded piezoelectric layer and a homogeneous piezoelectric layer

The problem of a penny-shaped interface crack between a functionally graded piezoelectric layer and a homogeneous piezoelectric layer is investigated. The surfaces of the composite structure are subjected to both mechanical and electrical loads. The crack surfaces are assumed to be electrically impermeable. Integral transform method is employed to reduce the problem to a Fredholm integral equation of the second kind. The stress intensity factor, electric displacement intensity factor and energy release rate are derived, some typical numerical results are plotted graphically. The effects of electrical loads, material nonhomogeneity and crack configuration on the fracture behaviors of the cracked composite structure are analyzed in detail.     

Dynamic stress intensity factor of a crack perpendicular to the weak-discontinuous interface in a nonhomogeneous coating–substrate structure

A mechanical model was established for the antiplane dynamic fracture problem of a functionally graded coating–substrate structure with a coating crack perpendicular to the weak-discontinuous interface. The problem was reduced to a Cauchy singular integral equation by the methods of Laplace and Fourier integral transforms. Erdogan’s collocation method and the Laplace numerical inversion proposed by Miller and Guy were used to calculate the dynamic stress intensity factors. Three conclusions were drawn through parametric studies: (a) unlike the conclusion drawn for an interfacial crack, reducing the weak discontinuity of the interface will not necessarily decrease the dynamic stress intensity factor (DSIF) of the coating crack perpendicular to the interface; (b) increasing the stiffness of the substrate when that of the coating is fixed, or decreasing the stiffness of coating when that of the substrate is fixed, will be beneficial for the reduction of the DSIF of a coating crack perpendicular to the interface; and (c) the free surface has a greater influence on the DSIF than the interface does, and the effect of the interface on the DSIF is greater than that of the material stiffness in the crack-tip region.     

各向异性柱体扭转的充分必要的边界积分方程

本文列出各向异性柱体扭转问题无量纲化后的有关方程的边界条件推导和验证了基本解，并指出一些书中基本解列式有误＾［９－１１］，列出了充分必要的边界积分方 程，进行了数据计算，并与习用的边界积分方程所得结果进行了比较，表明在退化值附近，习用的边界积分方程所得的边界剪应力会出现巨大的误差，扭转刚度的误差则要小得多，而充要的边界积分方程计算的结果则如终保持良好的精度，再次显示了它的优点。