调质42CrMo钢的棘轮-疲劳交互作用及其耦合损伤粘塑性本构模型

对调质42CrMo钢的棘轮-疲劳交互作用的实验结果进行了分析,揭示了材料在非对称应力循环下的全寿命棘轮变形特征和低周疲劳损伤演化特性.在统一粘塑性循环本构模型框架下,基于连续损伤力学理论,提出一个耦合损伤的牯塑性本构模型.该模型中将损伤分为宏观弹性损伤和塑性损伤两部分,并采用不同的损伤演化方程来描述这两类损伤.针对材料不同的失效模式,分别采用损伤变量门槛值和最大应变作为失效判据.将模型应用于调质42CrMo钢单轴应力循环下全寿命棘轮行为的描述和低周疲劳寿命预测中,模拟结果和实验结果吻合较好.     

An advancement in cyclic plasticity modeling for multiaxial ratcheting simulation

In a search for a constitutive model for ratcheting simulations, the models by Chaboche, Ohno–Wang, McDowell, Jiang–Sehitoglu, Voyiadjis–Basuroychowdhury and AbdelKarim–Ohno are evaluated against a set of uniaxial and biaxial ratcheting responses. With the assumption of invariant shape of the yield surface during plastic loading, the ratcheting simulations for uniaxial loading are primarily a function of the plastic modulus calculation, whereas the simulations for multiaxial loading are sensitive to the kinematic hardening rule of a model. This characteristic of the above mentioned models is elaborated in this paper. It is demonstrated that if all parameters of the kinematic hardening rule are determined from uniaxial responses only, these parameters primarily enable a better plastic modulus calculation. However, in this case the role of the kinematic hardening rule in representing the ratcheting responses for multiaxial loading is under-appreciated. This realization motivated many researchers to incorporate multiaxial load dependent terms or parameters into the kinematic hardening rule. This paper evaluates some of these modified rules and finds that none is general enough to simulate the ratcheting responses consistently for the experiments considered. A modified kinematic hardening rule is proposed using the idea of Delobelle and his co-workers in the framework of the Chaboche model. This new rule introduces only one multiaxial load dependent parameter to the Chaboche model, but performs the best in simulating all the ratcheting responses considered.     

316L不锈钢随动强化模型改进研究

本文对316L不锈钢进行了单轴与多轴非比例路径下的应力控制棘轮试验,考察了应力幅值、平均应力和加载历程对棘轮特性的影响。同时进行了应变控制循环试验以研究材料的应力松弛特性。试验结果表明轴向棘轮效应在对称剪切荷载下效果明显,同时棘轮应变随应力幅值和平均应力的增加而增加。研究了Chen-Jiao随动强化模型与Jiang-Sehitoglu随动强化模型采用的单轴与多轴参数对背应力分量增量方向的影响,将Chen-Jiao模型中的多轴系数替换为界面饱和率,并在此基础上引入新的参数对塑性模量系数进行修正,计算结果表明修正后的模型能提升应力控制下多轴棘轮的预测精度,并能很好的预测应力松弛现象,表明了新模型的正确性与有效性。     

Kinematic hardening rules in uncoupled modeling for multiaxial ratcheting simulation

An earlier paper by the authors evaluated the performance of several coupled models in simulating a series of uniaxial and biaxial ratcheting responses. This paper evaluates the performance of various kinematic hardening rules in an uncoupled model for the same set of ratcheting responses. A modified version of the Dafalias–Popov uncoupled model has been demonstrated to perform well for uniaxial ratcheting simulation. However, its performance in multiaxial ratcheting simulation is significantly influenced by the kinematic hardening rules employed in the model. Performances of eight different kinematic hardening rules, when engaged with the modified Dafalias–Popov model, are evaluated against a series of rate-independent multiaxial ratcheting responses of cyclically stabilized carbon steels. The kinematic hardening rules proposed by Armstrong–Frederick, Voyiadjis–Sivakumar, Phillips, Tseng–Lee, Kaneko, Xia–Ellyin, Chaboche and Ohno–Wang are examined. The Armstrong–Frederick rule performs reasonably for one type of the biaxial ratcheting response, but fails in others. The Voyiadjis–Sivakumar rule and its constituents, the Phillips and the Tseng–Lee rules, can not simulate the biaxial ratcheting responses. The Kaneko rule, composed of the Ziegler and the prestress directions, and the Xia–Ellyin rule, composed of the Ziegler and Mroz directions, also fail to simulate the biaxial ratcheting responses. The Chaboche rule, with three decomposed Armstrong–Frederick rules, performs the best for the whole set of ratcheting responses. The Ohno–Wang rule performs well for the data set, except for one biaxial response where it predicts shakedown with subsequent reversal of ratcheting.     

Anatomy of coupled constitutive models for ratcheting simulation

This paper critically evaluates the performance of five constitutive models in predicting ratcheting responses of carbon steel for a broad set of uniaxial and biaxial loading histories. The models proposed by Prager, Armstrong and Frederick, Chaboche, Ohno-Wang and Guionnet are examined. Reasons for success and failure in simulating ratcheting by these models are elaborated. The bilinear Prager and the nonlinear Armstrong-Frederick models are found to be inadequate in simulating ratcheting responses. The Chaboche and Ohno-Wang models perform quite well in predicting uniaxial ratcheting responses; however, they consistently overpredict the biaxial ratcheting responses. The Guionnet model simulates one set of biaxial ratcheting responses very well, but fails to simulate uniaxial and other biaxial ratcheting responses. Similar to many earlier studies, this study also indicates a strong influence of the kinematic hardening rule or backstress direction on multiaxial ratcheting simulation. Incorporation of parameters dependent on multiaxial ratcheting responses, while dormant for uniaxial responses, into Chaboche-type kinematic hardening rules may be conducive to improve their multiaxial ratcheting simulations. The uncoupling of the kinematic hardening rule from the plastic modulus calculation is another potentially viable alternative. The best option to achieve a robust model for ratcheting simulations seems to be the incorporation of yield surface shape change (formative hardening) in the cyclic plasticity model.     

Uniaxial ratcheting and failure behaviors of two steels

The strain cyclic characteristics, ratcheting and failure behaviors of 25CDV4.11 steel and SS304 stainless steel were experimentally studied under uniaxial cyclic tests and at room temperature. The cyclic hardening/softening features of the materials were first observed under uniaxial strain cycling; and then the ratcheting and failure behaviors of the materials were researched in detail under cyclic stressing. The effects of stress amplitude and mean stress on the ratcheting and failure were discussed under uniaxial asymmetrical stress cycling. It is concluded that the ratcheting and failure behaviors of the materials depend greatly on the cyclic softening/hardening features of the materials and the stress values of cyclic loading. Some conclusions useful to understand the fatigue failure of the materials presented under asymmetrical cyclic stressing are obtained.     

考虑塑性应变记忆恢复的循环棘轮本构模型研究

在统一粘塑性循环本构理论框架下,以Ohno-Abdel-Karim非线性随动硬化模型为基础,建立了一个循环本构模型。模型通过引入塑性应变幅值记忆效应,并在塑性应变记忆项中加入恢复系数,提高了对循环硬化材料单轴棘轮行为的预言能力。将模型应用于316L不锈钢单轴棘轮行为的描述中,模拟不同平均应力、应力幅值下的棘轮应变,均与实验数据吻合较好,证明本文改进的本构模型能合理地描述循环硬化材料的单轴棘轮行为。     

On the Ohno–Wang kinematic hardening rules for multiaxial ratcheting modeling of medium carbon steel

This paper evaluates the performance of four Ohno–Wang type constitutive models in predicting ratcheting responses of medium carbon steel S45C for a set of axial/torsional loading paths. Suggestions are also made for further modification. The four models are the Ohno–Wang model, the McDowell model, the Jiang–Sehitoglu model and the AbdelKarim–Ohno model. It is shown that the Ohno–Wang model and the McDowell model overestimate the multiaxial ratcheting. Whereas, the Jiang–Sehitoglu model yields good predictions for most loading conditions used in this study with an appropriate modification of the dynamic recovery term. The AbdelKarim–Ohno model gives acceptable predictions for all considered multiaxial conditions when used with an evolution function for μ_i, but gives poor predictions of uniaxial ratcheting if the parameter μ_i is determined from a multiaxial ratcheting response. A new modified Ohno–Wang hardening rule is proposed for better adaptability under diverse situations by multiplying a factor to the dynamic recovery term, which is dependent on noncoaxiality of the plastic strain rate and back stress. This new model predicts ratcheting strain reasonably well for the test cases.     

退火和调质42CrMo合金钢单轴循环塑性行为的实验研究

在室温下对退火和调质42CrMo合金钢进行了单轴应变控制和应力控制的系统循环实验,并对它们的应变循环和应力循环特性进行比较.揭示和分析了应变幅值、平均应变及其历史对材料应变循环特性的影响以及应力幅值、平均应力及其历史对棘轮行为的影响.讨论了应变循环和应力循环间的交互作用以及不同热处理工艺下材料循环变形行为间的区别.研究发现材料的热处理工艺、平均应力和应力幅值及其历史对材料的棘轮行为都有很大的影响.得到了一些有助于进行合理本构描述的结果.     

Thermal ratcheting of solder-bonded elastic and elastoplastic layers

The cyclically growing deflection of solder-bonded elastic and elastoplastic layers subjected to cyclic thermal loading is studied. Finite element analysis of a Si/Sn–95Pb/OFHC-Cu layered structure is performed by taking into account the temperature-dependent viscoplastic behavior of Sn–95Pb as well as the uniaxial ratcheting behavior of OFHC-Cu. A temperature-dependent power law is employed for the viscoplasticity of Sn–95Pb, while a combined nonlinear kinematic and isotropic hardening model is assumed for the cyclic plasticity of OFHC-Cu. It is shown that the temperature-dependent viscoplasticity of Sn–95Pb and the uniaxial ratcheting of OFHC-Cu are the controlling factors for the cyclic growth of deflection of the layered structure under temperature cycling. It is also shown that cyclic hardening of OFHC-Cu plays an important role for the cyclic growth of deflection, and that elastic stress in the Si layer cyclically develops noticeably if the cyclic growth of deflection is significant.     

Cyclic plastic deformation and cyclic hardening/softening behavior in 304LN stainless steel

Low cycle fatigue experiments have been conducted on 304LN stainless steel in ambient air at room temperature. Uniaxial ratcheting behavior has also been studied on this material and in both engineering and true stress controlling modes. It is shown that material’s cyclic hardening/softening behavior in low cycle fatigue and in ratcheting is dependent not only on material but also on the loading condition. Improvement of ratcheting life and mean stress dependent hardening are observed in the presence of mean stress. A method based on the strain energy density (SED) is used to represent cyclic hardening/softening behavior of the material in this work. The decrease of SED with cycles is an indication that the life in low cycle fatigue and in ratcheting is improved. The SED represents the area of the hysteresis loops.     

转动惯量法在多轴疲劳本构关系预测中的应用

一些金属材料在承担多轴非比例加载过程时,会产生额外非比例附加强化或软化现象,这一现象往往会导致在评估疲劳寿命时因为材料本构关系的不确定而引起预测结果出现较大误差．因此基于单轴疲劳理论得出的寿命预测模型并不能准确地预测多轴非比例疲劳加载下的材料寿命．针对此问题,本文阐述了非比例附加强化效应产生的原因及结果,结合转动惯量法的理论和塑性增量法,建立了预测多轴低周疲劳加载下循环应力-应变曲线的数值计算模型．利用316L 不锈钢试样在5 种加载路径下的实验数据对预测结果进行了验证,结果表明该模型具有良好的预测有效性及精度．     

Shakedown theory for elastic plastic kinematic hardening bodies

Shakedown static and kinematic theorems for elastic–plastic (generally nonlinear) kinematic hardening solids are derived in classical (path-independence) spirit with new constructions. The generally plastic-deformation-history-dependent hardening curve is assumed to be limited by the initial yield stress and ultimate yield strength, and to obey a positive hysteresis postulate for closed plastic cycles, but else can be arbitrary and unspecified. The theorems reveal that the shakedown of structures is not affected by the particular form of the hardening curve, but just by the initial and ultimate yield stresses. While the ultimate yield strength is clearly defined macroscopically and attached to the incremental collapse mode with unbounded plastic deformations, the initial yield stress, which is responsible for the bounded cyclic plasticity collapse mode, should not be taken as the convenient one at a fixed amount of plastic deformation (0.2%), but is suggested to be taken as low as the fatigue limit to preserve the classical load-history-independence spirit of the shakedown theorems. Otherwise, for our pragmatic application purpose, it may be given empirical values between the low fatigue limit and high ultimate yield stresses according to particular loading processes considered, which may range anywhere between the high-cycle and low-cycle ones. The theorems appear as simple as those of Melan and Koiter for perfect plasticity but applied to the much larger class of more realistic kinematic hardening materials.     

Constitutive and damage model for 63Sn37Pb solder under uniaxial and torsional cyclic loading

A constitutive model with Ohno–Wang kinematic hardening rule is developed and employed to simulate the isothermal cyclic behavior of Sn–Pb solder under uniaxial and torsional loading. An implicit constitutive integration scheme is presented for inelastic flow of solder. Then a modified low cycle fatigue life prediction model is put forward in which the sum of maximum shear strain range and normal strain range based on the critical plane concept is adopted to replace the uniaxial strain range used by Stolkarts et al. [Stolkarts, V., Keer, L.M., Fine, M.E., 1999. Damage evolution governed by microcrack nucleation with application to the fatigue of 63Sn–37Pb solder. J. Mech. Phys. Solids 47, 2451–2468]. Comparison of the experimental results and simulation verifies that the stress strain hysteresis loops and peak stress decline curve of solder can be reasonably modeled over a wide range of loading conditions with implement of damage coupled constitutive model, and the lifetime estimations of 63Sn37Pb solder based on the assumption of microcrack nucleation governed damage is effective to provide a conservative prediction.     

Uniaxial and non-proportionally multiaxial ratcheting of SS304 stainless steel at room temperature: experiments and simulations

The uniaxial and non-proportionally multiaxial ratcheting behaviors of SS304 stainless steel at room temperature were initially researched by experiment and then were theoretically described by a cyclic constitutive model in the framework of unified visco-plasticity. The effects of cyclic stress amplitude, mean stress, and their histories on the ratcheting were experimentally investigated under uniaxial and different multiaxial loading paths. The shapes of non-proportional loading paths were linear, circular, elliptical and rhombic, respectively. In the constitutive model, the rate-dependent behavior of the material was reflected by a viscous term; the cyclic flow and cyclic hardening behaviors of the material under asymmetrical stress-controlled cycling were reflected by the evolution rules of kinematic hardening back stress and isotropic deforming resistance, respectively. The effect of loading history on the ratcheting was also considered by introducing two fading memorization functions for maximum inelastic strain amplitude and isotropic deformation resistance, respectively, into the constitutive model. The effect of multiaxial loading path on the ratcheting was reflected by a non-proportional factor defined in this work. The predicting ability of the developed model was proved to be good by comparing the simulations with corresponding experiments.     

Numerical integration method for kinematic hardening rules with partial activation of dynamic recovery term

In order to express steady state ratcheting, Abdel-Karim and Ohno formulated kinematic hardening rules on the assumption that dynamic recovery term of back stress is partially activated before it reaches its critical value. These rules have a feature that only the projection of plastic strain rate into the direction of back stress contributes to the dynamic recovery. They are in contrast with the other rules in which either/both accumulated plastic strain rate or/and plastic strain rate enters into the dynamic recovery term. In this paper, another feature, which has not been investigated by Abdel-Karim and Ohno, is introduced. Discussing this feature, characterized by decomposition of back stress into radial and tangential components, a numerical integration method based on radial-return mapping using radial components only is developed. This method consists of a trial predictor and final corrector depending on the current state of back stress and plastic strain increment. The applicability of the method is examined carefully and critically. It is shown that this method is effective and its accuracy is indistinguishable to the radial-return method for elastic-perfectly plastic materials.     

304不锈钢室温和高温单轴循环塑性的实验研究

对304不锈钢进行了室温和高温单轴应变控制和应力控制下的系统循环试验。揭示和分析了循环应变幅值、平均应变及其历史和温度历史对材料应变循环特性的影响以及应力幅值、平均应力及其历史以及温度对循环棘轮行为的影响。也讨论了应变循环和应力循环间交互作用对材料循环塑性行为的影响。研究表明,无益单轴应变循环特性还是非对称单轴应力循环下的棘轮效应不仅取决于当前温度和加载状态,而且强烈依赖于其加载历史。研究得到了一些有助于304不锈钢室温和高温单轴循环行为本构描述的结果。     

Evaluation of cyclic plasticity models in ratcheting simulation of straight pipes under cyclic bending and steady internal pressure

This paper evaluates seven cyclic plasticity models for structural ratcheting response simulations. The models evaluated are bilinear (Prager), multilinear (Besseling), Chaboche, Ohno–Wang, Abdel Karim–Ohno, modified Chaboche (Bari and Hassan) and modified Ohno–Wang (Chen and Jiao). The first three models are already available in the ANSYS finite element package, whereas the last four were implemented into ANSYS for this study. Experimental responses of straight steel pipes under cyclic bending with symmetric end rotation history and steady internal pressure were recorded for the model evaluation study. It is demonstrated that when the model parameters are determined from the material response data, none of the models evaluated perform satisfactorily in simulating the straight pipe diameter change and circumferential strain ratcheting responses. A detailed parameter sensitivity study with the modified Chaboche model was conducted to identify the parameters that influence the ratcheting simulations and to determine the ranges of the parameter values over which a genetic algorithm can search for refinement of these values. The refined parameter values improved the simulations of straight pipe ratcheting responses, but the simulations still are not acceptable. Further, improvement in cyclic plasticity modeling and incorporation of structural features, like residual stresses and anisotropy of materials in the analysis will be essential for advancement of low-cycle fatigue response simulations of structures.     

Modified kinematic hardening rule for multiaxial ratcheting prediction

A modified kinematic hardening rule is proposed in which one biaxial loading dependent parameter δ′ connecting the radial evanescence term [(α:n)ndp] in the Burlet–Cailletaud model with the dynamic recovery term of Ohno–Wang kinematic hardening rule is introduced into the framework of the Ohno–Wang model. Compared with multiaxial ratcheting experimental data obtained on 1Cr18Ni9Ti stainless steel in the paper and CS1026 steel conducted by Hassan et al. [Int. J. Plasticity 8 (1992) 117], simulation results by modified model are quite well in all loading paths. The simulations of initial nonlinear part in ratcheting curves can be improved greatly while the evolutional parameter δ′ related to plastic strain accumulation is added into the modified model.     

Uniaxial ratcheting of SS304 stainless steel at high temperatures: visco-plastic constitutive model

The uniaxial ratcheting of SS304 stainless steel at high temperatures (300, 600 and 700 °C) were analyzed experimentally, and described by a cyclic constitutive visco-plasticity model. The rate dependence of the material was accounted for by introducing a viscous term. The cyclic hardening and cyclic flow behavior of the material under asymmetrical stress-controlled cycling were described by the evolution rules of kinematic hardening back stress and isotropic deforming resistance. Under the isothermal condition, temperature effect was included by terms involving temperature in the evolution equations of isotropic deforming resistance. The effect of load history on ratcheting was also considered by introducing a fading memory function of the maximum inelastic strain amplitude and isotropic deformation resistance. After the material constants were determined from the experimental data, the uniaxial ratcheting of SS304 stainless steel was numerically simulated and compared with the corresponding experimental results at high temperatures. The predicted results agree well with the experimental ones.