Analysis of crack growth and crack-tip plasticity in ductile materials using cohesive zone models

Crack initiation and crack growth resistance in elastic plastic materials, dominated by crack-tip plasticity are analyzed with the crack modeled as a cohesive zone. Two different types (exponential and bilinear) of cohesive zone models (CZMs) have been used to represent the mechanical behavior of the cohesive zones. In this work, it is suggested that different forms of CZMs (e.g., exponential, bilinear) are the manifestations of different micromechanisms-based inelastic processes that participate in dissipating energy during the fracture process and each form is specific to each material system. It is postulated that the total energy release rate comprises the plastic dissipation rate in the bounding material and the separation energy rate within the fracture process zone, the latter is determined by CZMs. The total energy release rate then becomes a function of the material properties (e.g., yield strength, strain hardening exponent) and cohesive properties of the fracture process zone (e.g., cohesive strength and cohesive energy), and the form of cohesive zone model (CZM) that determines the rate of energy dissipation in the forward and wake regions of the crack. The effects of material parameters, cohesive zone parameters as well as the form/shape of CZMs in predicting the crack growth resistance and the size of plastic zone (SPZ) surrounding the crack tip are systematically examined. It is found that in addition to the cohesive strength and cohesive energy, the form (shape) of the traction–separation law of CZM plays a very critical role in determining the crack growth resistance (R-curve) of a given material. It is further observed that the shape of the CZM corresponds to inelastic processes active in the forward and wake regions of the crack, and has a profound influence on the R-curve and SPZ.     

Theoretical development and experimental validation of a thermally dissipative cohesive zone model for dynamic fracture of amorphous polymers

A thermally dissipative cohesive zone model is developed for predicting the temperature increase at the tip of a crack propagating dynamically in a nominally brittle material exhibiting a cohesive-type failure such as crazing. The model assumes that fracture energy supplied to the crack tip region that is in excess of that needed for the creation of new free surfaces during crack advance is converted to heat within the cohesive zone. Bulk dissipation mechanisms, such as plasticity, are not accounted for. Several cohesive traction laws are examined, and the model is then used to make predictions of crack tip heating at various crack propagation speeds in the nominally brittle amorphous polymer PMMA, observed to fail by a crazing-type mechanism. The heating predictions are compared to experimental data where the temperature field surrounding a high speed crack in PMMA was measured. Measurements are made in real time using a multi-point high speed HgCdTe infrared radiation detector array. At the same time as temperature, simultaneous measurement of fracture energy is made by a strain gauge technique, and crack tip speed is monitored through a resistance ladder method. Material strength can be estimated through uniaxial tension tests, thus minimizing the need for parameter fitting in the stress-opening traction law. Excellent agreement between experiments and theory is found for two of the cohesive traction law temperature predictions, but only for the case where a single craze is active during the dynamic fracture of PMMA, i.e. crack tip speed up to approximately 0.2c_R. For higher speed fracture where subsurface damage becomes prominent, the line dissipation model of a cohesive zone is inadequate, and a distributed damage model is needed.     

Dynamic toughness in elastic nonlinear viscous solids

This work addresses the interrelationship among dissipative mechanisms—material separation in the fracture process zone (FPZ), nonelastic deformation in the surrounding background material and kinetic energy—and how they affect the macroscopic dynamic fracture toughness as well as the limiting crack speed in strain rate sensitive materials. To this end, a micromechanics-based model for void growth in a nonlinear viscous solid is incorporated into a microporous strip of cell elements that forms the FPZ. The latter is surrounded by background material described by conventional constitutive relations. In the first part of the paper, the background material is assumed to be purely elastic. Here, the computed dynamic fracture toughness is a convex function of crack velocity. In the second part, the background material as well as the FPZ are described by similar rate-sensitivity parameters. Voids grow in the strain rate strengthened FPZ as the crack velocity increases. Consequently, the work of separation increases. By contrast, the inelastic dissipation in the background material appears to be a concave function of crack velocity. At the lower crack velocity regime, where dissipation in the background material is dominant, toughness decreases as crack velocity increases. At high crack velocities, inelastic deformation enhanced by the inertial force can cause a sharp increase in toughness. Here, the computed toughness increases rapidly with crack velocity. There exist regimes where the toughness is a non-monotonic function of the crack velocity. Two length scales—the width of the FPZ and the ratio of the shear wave speed to the reference strain rate—can be shown to strongly affect the dynamic fracture toughness. Our computational simulations can predict experimental data for fracture toughness vs. crack velocity reported in several studies for amorphous polymeric materials.     

Approaches to dynamic fracture modelling at finite deformations

The focus of the present paper is on the finite element modelling of dynamic fracture based on the concept of locally enriched element shape functions in the vicinity of the crack, in line with the eXtended Finite Element Method (X-FEM). For this purpose, the proper governing equations for the case of a propagating crack within a hyperelastic material is established, including the definition of the concept of material motion which kinematically describes the progression of the crack. Furthermore, two different approaches to describe the material degradation and separation are proposed. The first approach, denoted the material crack driving force model, is based on the concept of material (or configurational) forces associated with the material motion. The basic motivation is that, in this context, a driving force is identified at the crack tip, which points in the direction of maximum energy release upon crack propagation. An additional interesting feature of this force is that the projection in the crack propagation direction corresponds to the energy released for such a propagation, whereby an intuitive criterion for crack propagation based on the direction and magnitude of this force is proposed. The second approach is based on the classical cohesive zone concept, extended to include rate effects to capture experimentally observed phenomena such as growing process zones during propagation as well as limited crack propagation speeds well below the theoretical limit. Both models are investigated and compared in a couple of numerical examples in the latter part of the paper, showing both the predictive capabilities as well as some limitations of the two approaches. It has also been shown that, for a specific set of parameters, the two models can reproduce (almost) the same response.     

Impact comminution of solids due to local kinetic energy of high shear strain rate: I. Continuum theory and turbulence analogy

The modeling of high velocity impact into brittle or quasibrittle solids is hampered by the unavailability of a constitutive model capturing the effects of material comminution into very fine particles. The present objective is to develop such a model, usable in finite element programs. The comminution at very high strain rates can dissipate a large portion of the kinetic energy of an impacting missile. The spatial derivative of the energy dissipated by comminution gives a force resisting the penetration, which is superposed on the nodal forces obtained from the static constitutive model in a finite element program. The present theory is inspired partly by Grady's model for expansive comminution due to explosion inside a hollow sphere, and partly by analogy with turbulence. In high velocity turbulent flow, the energy dissipation rate gets enhanced by the formation of micro-vortices (eddies) which dissipate energy by viscous shear stress. Similarly, here it is assumed that the energy dissipation at fast deformation of a confined solid gets enhanced by the release of kinetic energy of the motion associated with a high-rate shear strain of forming particles. For simplicity, the shape of these particles in the plane of maximum shear rate is considered to be regular hexagons. The particle sizes are assumed to be distributed according to the Schuhmann power law. The condition that the rate of release of the local kinetic energy must be equal to the interface fracture energy yields a relation between the particle size, the shear strain rate, the fracture energy and the mass density. As one experimental justification, the present theory agrees with Grady's empirical observation that, in impact events, the average particle size is proportional to the (−2/3) power of the shear strain rate. The main characteristic of the comminution process is a dimensionless number B_a (Eq. (37)) representing the ratio of the local kinetic energy of shear strain rate to the maximum possible strain energy that can be stored in the same volume of material. It is shown that the kinetic energy release is proportional to the (2/3)-power of the shear strain rate, and that the dynamic comminution creates an apparent material viscosity inversely proportional to the (1/3)-power of that rate. After comminution, the interface fracture energy takes the role of interface friction, and it is pointed out that if the friction depends on the slip rate the aforementioned exponents would change. The effect of dynamic comminution can simply be taken into account by introducing the apparent viscosity into the material constitutive model, which is what is implemented in the paper that follows.     

Rate effects on toughness in elastic nonlinear viscous solids

A micromechanics-based constitutive relation for void growth in a nonlinear viscous solid is proposed to study rate effects on fracture toughness. This relation is incorporated into a microporous strip of cell elements embedded in a computational model for crack growth. The microporous strip is surrounded by an elastic nonlinear viscous solid referred to as the background material. Under steady-state crack growth, two dissipative processes contribute to the macroscopic fracture toughness—the work of separation in the strip of cell elements and energy dissipation by inelastic deformation in the background material. As the crack velocity increases, voids grow in the strain-rate strengthened microporous strip, thereby elevating the work of separation. In contrast, the energy dissipation in the background material decreases as the crack velocity increases. In the regime where the work of separation dominates energy dissipation, toughness increases with crack velocity. In the regime where energy dissipation is dominant, toughness decreases with crack velocity. Computational simulations show that the two regimes can exist in certain range of crack velocities for a given material. The existence of these regimes is greatly influenced by the rate dependence of the void growth mechanism (and the initial void size) as well as that of the bulk material. This competition between the two dissipative processes produces a U-shaped toughness-crack velocity curve. Our computational simulations predict trends that agree with fracture toughness vs. crack velocity data reported in several experimental studies for glassy polymers and rubber-modified epoxies.     

The surface-forming energy release rate based fracture criterion for elastic–plastic crack propagation

The J-integral based criterion is widely used in elastic–plastic fracture mechanics. However, it is not rigorously applicable when plastic unloading appears during crack propagation. One difficulty is that the energy density with plastic unloading in the J-integral cannot be defined unambiguously. In this paper, we alternatively start from the analysis on the power balance, and propose a surface-forming energy release rate (ERR), which represents the energy available for separating the crack surfaces during the crack propagation and excludes the loading-mode-dependent plastic dissipation. Therefore the surface-forming ERR based fracture criterion has wider applicability, including elastic–plastic crack propagation problems. Several formulae are derived for calculating the surface-forming ERR. From the most concise formula, it is interesting to note that the surface-forming ERR can be computed using only the stress and deformation of the current moment, and the definition of the energy density or work density is avoided. When an infinitesimal contour is chosen, the expression can be further simplified. For any fracture behaviors, the surface-forming ERR is proven to be path-independent, and the path-independence of its constituent term, so-called J_s-integral, is also investigated. The physical meanings and applicability of the proposed surface-forming ERR, traditional ERR, J_s-integral and J-integral are compared and discussed. Besides, we give an interpretation of Rice paradox by comparing the cohesive fracture model and the surface-forming ERR based fracture criterion.     

Relativistic equations of balance in continuum mechanics

In this paper we formulate the global expression of balance of energy starting from the relativistic definition of force, mechanical work, heat supply, and kinetic energy. We then prove that invariance under Lorentz transformation leads to the local expression for balance of momentum and to the equation of decomposition of the energy-momentum tensor.Previously, the principles of balance of momentum and balance of energy have been introduced as independent principles.     

混凝土黏聚开裂模型若干进展

黏聚模型是用来描述混凝土断裂行为的基本模型, 首先介绍了混凝土的黏聚开裂模型的基本概念,总结了确定黏聚区的本构方程的各种方法,即直接单轴拉伸测试、J积分方法、R曲线法、柔度法和逆推法.然后介绍了黏聚模型在I型和复合型裂纹问题、疲劳断裂问题中的应用以及黏聚模型与混凝土尺寸效应的关系.最后对黏聚开裂模型与桥联模型、带状裂缝模型进行了比较和总结, 指出了该模型存在的问题, 并对其以后的发展方向提出了建议.      

CRACK PROPAGATION IN POLYCRYSTALLINE ELASTIC-VISCOPLASTIC MATERIALS USING COHESIVE ZONE MODELS

Cohesive zone model was used to simulate two-dimensional plane strain crack propagation at the grain level model including grain boundary zones. Simulated results show that the original crack-tip may not be separated firstly in an elastic-viscoplastic polycrystals. The grain interior's material properties (e.g. strain rate sensitivity) characterize the competitions between plastic and cohesive energy dissipation mechanisms. The higher the strain rate sensitivity is, the larger amount of the external work is transformed into plastic dissipation energy than into cohesive energy, which delays the cohesive zone rupturing. With the strain rate sensitivity decreased, the material property tends to approach the elastic-plastic responses. In this case, the plastic dissipation energy decreases and the cohesive dissipation energy increases which accelerates the cohesive zones debonding. Increasing the cohesive strength or the critical separation displacement will reduce the stress triaxiality at grain interiors and grain boundaries. Enhancing the cohesive zones ductility can improve the matrix materials resistance to void damage.     

An incremental variational formulation of dissipative magnetostriction at the macroscopic continuum level

This paper outlines a new variational-based modeling and computational implementation of macroscopic continuum magneto-mechanics involving non-linear, inelastic material behavior, with a special focus on dissipative magnetostriction. It is based on a constitutive variational principle that optimizes a generalized incremental work function with respect to the internal state variables. In an incremental setting at finite time steps, this variational problem defines a quasi-hyper-magnetoelastic potential for the stresses and the magnetic induction, and incorporates energy storage as well as dissipative mechanisms. The existence of this potential further allows the incremental boundary-value problem of quasi-static inelastic magneto-mechanics to be recast into a principle of stationary incremental energy. The second focus of this paper is on the careful construction of the energy storage and dissipation functions for the model problem of hysteretic magnetostriction at the macroscopic level. It is then demonstrated that the proposed model is capable of predicting the ferromagnetic and field-induced strain hysteresis curves characteristic of magnetostrictive material response in good agreement with experiments. The numerical solution of the coupled non-linear boundary-value problem is based on a monolithic multi-field finite element implementation. As a consequence of the proposed incremental variational principle, the discretization of the multi-field problem appears in a compact symmetric format. In this sense, the proposed formulation provides a canonical framework for the simulation of boundary-value-problems in dissipative magnetostriction at the macro-level. The performance of the proposed algorithm is tested by application to relevant numerical examples.     

Simulation of crack spacing using a reinforced concrete model with an internal length parameter

Summary A gradient-enhanced smeared crack model and bond-slip interface elements are utilized in finite element simulations of reinforced concrete. The crack model is rooted in an enhanced plasticity theory. It uses the Rankine failure surface dependent on an equivalent inelastic strain measure as well as on its Laplacian. As a result, finitely sized fracture process zones and realistic crack spacings are obtained. A reinforced concrete bar in uniaxial tension is analyzed to demonstrate the regularizing influence of the internal length parameter in the model and to evaluate the influence of the model parameters on the energy dissipation in multiple cracks. A comparison of numerical simulations with experimental results for a beam without shear reinforcement in four-point bending concludes the analysis. Received 4 November 1997; accepted for publication 23 April 1998     

Adhesive fracture of a lap shear joint

In many respects, adhesive and cohesive fractures are similar. It has been demonstrated in both cases that a Griffith-type energy balance can often be used to predict failure, e.g., crack growth. The only essential difference involves the interpretation of the energy required to create new (adhesive or cohesive) surface area. In the cohesive case, the specific fracture energy γ _c is that required to create a new surface in the same material, while in the adhesive case, the specific fracture energy γ _a is the energy per unit area required to separate different materials. The mechanical analysis, including a stress analysis to determine the strain energy and energy balance in principle remains unchanged. Generally speaking adhesive-bonded joints involve sharp corners or other “singularities” between adjacent materials which act as stress concentrators, particularly if a crack or other sharp imperfection is present or arises at such a location. The Griffith energy approach circumvents the problem of just how large this mathematically infinite stress must be to initiate failure. Recently, this method had been successfully applied to a number of different adhesive geometries; this paper discusses the case of a single-lap shear joint. This geometry is important because the lap-joint test is a common method for comparing adhesive strengths; in addition, the configuration itself is often used in engineering practice. Adhesive fracture is, therefore, compared on the basis of both energy and maximum stress criteria. Experimental data suggest the former to yield more accurate predictions.     

Analysis of material instabilities in inelastic solids by incremental energy minimization and relaxation methods: evolving deformation microstructures in finite plasticity

We propose an approach to the definition and analysis of material instabilities in rate-independent standard dissipative solids at finite strains based on finite-step-sized incremental energy minimization principles. The point of departure is a recently developed constitutive minimization principle for standard dissipative materials that optimizes a generalized incremental work function with respect to the internal variables. In an incremental setting at finite time steps this variational problem defines a quasi-hyperelastic stress potential. The existence of this potential allows to be recast a typical incremental boundary-value problem of quasi-static inelasticity into a principle of minimum incremental energy for standard dissipative solids. Mathematical existence theorems for sufficiently regular minimizers then induce a definition of the material stability of the inelastic material response in terms of the sequentially weakly lower semicontinuity of the incremental variational functional. As a consequence, the incremental material stability of standard dissipative solids may be defined in terms of the quasi-convexity or the rank-one convexity of the incremental stress potential. This global definition includes the classical local Hadamard condition but is more general. Furthermore, the variational setting opens up the possibility to analyze the post-critical development of deformation microstructures in non-stable inelastic materials based on energy relaxation methods. We outline minimization principles of quasi- and rank-one convexifications of incremental non-convex stress potentials for standard dissipative solids. The general concepts are applied to the analysis of evolving deformation microstructures in single-slip plasticity. For this canonical model problem, we outline details of the constitutive variational formulation and develop numerical and semi-analytical solution methods for a first-level rank-one convexification. A set of representative numerical investigations analyze the development of deformation microstructures in the form of rank-one laminates in single slip plasticity for homogeneous macro-deformation modes as well as inhomogeneous macroscopic boundary-value problems. The well-posedness of the relaxed variational formulation is indicated by an independence of typical finite element solutions on the mesh-size.     

Constraint effects in adhesive joint fracture

Constraint effects in adhesive joint fracture are investigated by modelling the adherents as well as a finite thickness adhesive layer in which a single row of cohesive zone elements representing the fracture process is embedded. Both the adhesive and the adherents are elastic-plastic with strain hardening. The bond toughness Γ (work per unit area) is equal to Γ₀+Γ_p, where Γ₀ is the intrinsic work of fracture associated with the embedded cohesive zone response and Γ_p is the extra contribution to the bond toughness arising from plastic dissipation and stored elastic energy within the adhesive layer. The parameters of the model are identified from experiments on two different adhesives exhibiting very different fracture properties. Most of the tests were performed using the wedge-peel test method for a variety of adhesives, adherents and wedge thicknesses. The model captures the constraint effects resulting from the change in Γ_p: (i) the plastic dissipation increases with increasing bond line thickness in the fully plastic regime and then decreases to reach a constant value for very thick adhesive layers; (ii) the plastic dissipation in the fully plastic regime increases drastically as the thickness of the adherent decreases. Finally, this model is used to assess a simpler approach which consists of simulating the full adhesive layer as a single row of cohesive elements.     

Investigation on thermomechanical fracture in the framework of configurational forces

A configurational force approach is developed for providing a fresh look onto classical aspects of thermomechanical fracture. The theoretical framework is based on the finite deformation and makes no restrictions on the material response. The integral form of configurational force balance at the crack tip is constructed, and the concentrated configurational body force is decomposed into the inertial and internal parts. The energy release rate is evaluated through the generalized second law of thermodynamics applicable to configurational force system. The theoretical investigation shows that the negative of the projection of the internal configurational force concentrated at the crack tip along the direction of crack propagation plays the role of the energy release rate and acts directly in response to crack propagation. This finding enables us to deal with the thermomechanical fracture problems in material space.     

内聚力模型裂纹问题分析的解析奇异单元

内聚力模型已经被广泛应用于需要考虑断裂过程区的裂纹问题当中,然而常用的数值方法应用于分析内聚力模型裂纹问题时还存在着一些不足,比如不能准确的给出断裂过程区的长度、需要网格加密等。为了克服这些缺点,论文构造了一个新型的解析奇异单元,并将之应用于基于内聚力模型的裂纹分析当中。首先将虚拟裂纹表面处的内聚力用拉格拉日插值的方法近似表示为多项式的形式,而多项式表示的内聚力所对应的特解可以被解析地给出。然后利用一个简单的迭代分析,基于内聚力模型的裂纹问题就可以被模拟出来了。最后,给出二个数值算例来证明本文方法的有效性。     

Crack driving force and energy-momentum tensor in electroelastodynamic fracture

The energy flux integral and the energy-momentum tensor for studying the crack driving force in electroelastodynamic fracture are formulated within the framework of the nonlinear theory of coupled electric, thermal and mechanical fields based on fundamental principles of thermodynamics. This formulation lays a foundation for in-depth understanding of the fracture behavior of piezoelectric materials. Remarkably, the dynamic energy release rate thus obtained has an odd dependence on the electric displacement intensity factor for steady-state propagation of a conventional (unelectroded) crack with exact, electrically permeable, semi-permeable, or impermeable crack surface condition, which is in agreement with experimental evidence.