Pore-Scale Network Modeling of Three-Phase Flow Based on Thermodynamically Consistent Threshold Capillary Pressures. I. Cusp Formation and Collapse

We present a pore-scale network model of two- and three-phase flow in disordered porous media. The model reads three-dimensional pore networks representing the pore space in different porous materials. It simulates wide range of two- and three-phase pore-scale displacements in porous media with mixed-wet wettability. The networks are composed of pores and throats with circular and angular cross sections. The model allows the presence of multiple phases in each angular pore. It uses Helmholtz free energy balance and Mayer–Stowe–Princen (MSP) method to compute threshold capillary pressures for two- and three-phase displacements (fluid configuration changes) based on pore wettability, pore geometry, interfacial tension, and initial pore fluid occupancy. In particular, it generates thermodynamically consistent threshold capillary pressures for wetting and spreading fluid layers resulting from different displacement events. Threshold capillary pressure equations are presented for various possible fluid configuration changes. By solving the equations for the most favorable displacements, we show how threshold capillary pressures and final fluid configurations may vary with wettability, shape factor, and the maximum capillary pressure reached during preceding displacement processes. A new cusp pore fluid configuration is introduced to handle the connectivity of the intermediate wetting phase at low saturations and to improve model’s predictive capabilities. Based on energy balance and geometric equations, we show that, for instance, a gas-to-oil piston-like displacement in an angular pore can result in a pore fluid configuration with no oil, with oil layers, or with oil cusps. Oil layers can then collapse to form cusps. Cusps can shrink and disappear leaving no oil behind. Different displacement mechanisms for layer and cusp formation and collapse based on the MSP analysis are implemented in the model. We introduce four different layer collapse rules. A selected collapse rule may generate different corner configuration depending on fluid occupancies of the neighboring elements and capillary pressures. A new methodology based on the MSP method is introduced to handle newly created gas/water interfaces that eliminates inconsistencies in relation between capillary pressures and pore fluid occupancies. Minimization of Helmholtz free energy for each relevant displacement enables the model to accurately determine the most favorable displacement, and hence, improve its predictive capabilities for relative permeabilities, capillary pressures, and residual saturations. The results indicate that absence of oil cusps and the previously used geometric criterion for the collapse of oil layers could yield lower residual oil saturations than the experimentally measured values in two- and three-phase systems.     

Three-Phase Flow Modelling Using Pore-Scale Capillary Pressures and Relative Permeabilities for Mixed-Wet Media at the Continuum-Scale

When regions of three-phase flow arise in an oil reservoir, each of the flow parameters, i.e. capillary pressures and relative permeabilities, are generally functions of two phase saturations and depend on the wettability state. The idea of this work is to generate consistent pore-scale based three-phase capillary pressures and relative permeabilities. These are then used as input to a 1-D continuum core- or reservoir-scale simulator. The pore-scale model comprises a bundle of cylindrical capillary tubes, which has a distribution of radii and a prescribed wettability state. Contrary to a full pore-network model, the bundle model allows us to obtain the flow functions for the saturations produced at the continuum-scale iteratively. Hence, the complex dependencies of relative permeability and capillary pressure on saturation are directly taken care of. Simulations of gas injection are performed for different initial water and oil saturations, with and without capillary pressures, to demonstrate how the wettability state, incorporated in the pore-scale based flow functions, affects the continuum-scale displacement patterns and saturation profiles. In general, wettability has a major impact on the displacements, even when capillary pressure is suppressed. Moreover, displacement paths produced at the pore-scale and at the continuum-scale models are similar, but they never completely coincide.     

A Parametric Model for Predicting Relative Permeability-Saturation-Capillary Pressure Relationships of Oil–Water Systems in Porous Media with Mixed Wettability

A parametric two-phase, oil–water relative permeability/capillary pressure model for petroleum engineering and environmental applications is developed for porous media in which the smaller pores are strongly water-wet and the larger pores tend to be intermediate- or oil-wet. A saturation index, which can vary from 0 to 1, is used to distinguish those pores that are strongly water-wet from those that have intermediate- or oil-wet characteristics. The capillary pressure submodel is capable of describing main-drainage and hysteretic saturation-path saturations for positive and negative oil–water capillary pressures. At high oil–water capillary pressures, an asymptote is approached as the water saturation approaches the residual water saturation. At low oil–water capillary pressures (i.e. negative), another asymptote is approached as the oil saturation approaches the residual oil saturation. Hysteresis in capillary pressure relations, including water entrapment, is modeled. Relative permeabilities are predicted using parameters that describe main-drainage capillary pressure relations and accounting for how water and oil are distributed throughout the pore spaces of a porous medium with mixed wettability. The capillary pressure submodel is tested against published experimental data, and an example of how to use the relative permeability/capillary pressure model for a hypothetical saturation-path scenario involving several imbibition and drainage paths is given. Features of the model are also explained. Results suggest that the proposed model is capable of predicting relative permeability/capillary pressure characteristics of porous media mixed wettability.     

An Analysis of Three-Phase Pore Occupancies and Relative Permeabilities in Porous Media with Variable Wettability

In three-phase flow, the macroscopic constitutive relations of capillary pressure and relative permeability as functions of saturation depend in a complex manner on the underlying pore occupancies. These three-phase pore occupancies depend in turn on the interfacial tensions, the pore sizes and the degree of wettability of the pores, as characterised by the cosines of the oil–water contact angles. In this work, a quasi-probabilistic approach is developed to determine three-phase pore occupancies in media where the degree of wettability varies from pore to pore. Given a set of fluid and rock properties, a simple but novel graphical representation is given of the sizes and oil–water contact angles underlying three-phase occupancies for every allowed combination of capillary pressures. The actual phase occupancies are then computed using the contact angle probability density function. Since a completely accessible porous medium is studied, saturations, capillary pressures, and relative permeabilities are uniquely related to the pore occupancies. In empirical models of three-phase relative permeability it is of central importance whether a phase relative permeability depends only on its own saturation and how this relates to the corresponding two-phase relative permeability (if at all). The new graphical representation of pore sizes and wettabilities clearly distinguishes all three-phase pore occupancies with respect to these saturation-dependencies. Different types of saturation-dependencies may occur, which are shown to appear in ternary saturation diagrams of iso-relative permeability curves as well, thus guiding empirical approaches. However, for many saturation combinations three-phase and two-phase relative permeabilities can not be linked. In view of the latter, the present model has been used to demonstrate an approach for three-phase flow modelling on the basis of the underlying pore-scale processes, in which three-phase relative permeabilities are computed only along the actual flow paths. This process-based approach is used to predict an efficient strategy for oil recovery by simultaneous water-alternating-gas (SWAG) injection.     

Pore Network Modeling of the Effects of Viscosity Ratio and Pressure Gradient on Steady-State Incompressible Two-Phase Flow in Porous Media

We perform steady-state simulations with a dynamic pore network model, corresponding to a large span in viscosity ratios and capillary numbers. From these simulations, dimensionless steady-state time-averaged quantities such as relative permeabilities, residual saturations, mobility ratios and fractional flows are computed. These quantities are found to depend on three dimensionless variables, the wetting fluid saturation, the viscosity ratio and a dimensionless pressure gradient. Relative permeabilities and residual saturations show many of the same qualitative features observed in other experimental and modeling studies. The relative permeabilities do not approach straight lines at high capillary numbers for viscosity ratios different from 1. Our conclusion is that this is because the fluids are not in the highly miscible near-critical region. Instead they have a viscosity disparity and intermix rather than forming decoupled, similar flow channels. Ratios of average mobility to their high capillary number limit values are also considered. Roughly, these vary between 0 and 1, although values larger than 1 are also observed. For a given saturation, the mobilities are not always monotonically increasing with the pressure gradient. While increasing the pressure gradient mobilizes more fluid and activates more flow paths, when the mobilized fluid is more viscous, a reduction in average mobility may occur.

     

Accurate Modelling of Pore-Scale Films and Layers for Three-Phase Flow Processes in Clastic and Carbonate Rocks with Arbitrary Wettability

Three-phase flow is a key process occurring in subsurface reservoirs, for example, during $\text{ CO }_2$ sequestration and enhanced oil recovery techniques such as water alternating gas (WAG) injection. Predicting three-phase flow processes, for example, the increase in oil recovery during WAG, requires a sound understanding of the fundamental flow physics in water- to oil-wet rocks to derive physically robust flow functions, i.e. relative permeability and capillary pressure. In this study, we use pore-network modelling, a reliable and physically based simulation tool, to predict the flow functions. We have developed a new pore-scale network model for rocks with variable wettability, from water- to oil-wet. It comprises a constrained set of parameters that mimic the wetting state of a reservoir. Unlike other models, it combines three main features: (1) A novel thermodynamic criterion for formation and collapse of oil layers. The new model hence captures wetting film and layer flow of oil adequately, which affects the oil relative permeability at low oil saturation and leads to accurate prediction of residual oil. (2) Multiple displacement chains, where injection of one phase at the inlet triggers a chain of interface displacements throughout the network. This allows for the accurate modelling of the mobilisation of many disconnected phase clusters that arise, in particular, during higher order WAG floods. (3) The model takes realistic 3D pore-networks extracted from pore-space reconstruction methods and CT images as input, preserving both topology and pore shape of the sample. For water-wet systems, we have validated our model with available experimental data from core floods. For oil-wet systems, we validated our network model by comparing 2D network simulations with published data from WAG floods in oil-wet micromodels. This demonstrates the importance of film and layer flow for the continuity of the various phases during subsequent WAG cycles and for the residual oil saturations. A sensitivity analysis has been carried out with the full 3D model to predict three-phase relative permeabilities and residual oil saturations for WAG cycles under various wetting conditions with different flood end-points.     

Simulation of three-phase displacement experiments

Three-phase displacement experiments for a water-benzyl alcohol-decane system are simulated. Literature experimental three-phase relative permeabilities for the system are used to describe the relative permeabilities in the three-phase region for different three-phase relative permeability models. Saturation trajectories and elliptical regions are mapped in the three-phase region. Simulations are performed to model displacement experiments including breakthrough and the formation of multiple shocks. The model can be used to predict the results for other displacements. In an experiment where significant gravity segregation is present, the displacement is more accurately modeled by assuming a uniform initial condition than by using the actual vertical saturation and assuming no cross flow. It is shown how different residual saturation values can be measured in the laboratory depending on the initial saturation conditions in the core. The experimental residual saturations can be significantly different than the ‘theoretical’ or model values.     

Volume Conservation of the Intermediate Phase in Three-Phase Pore-Network Models

Quasi-static rule-based network models used to calculate capillary dominated multi-phase transport properties in porous media employ equilibrium fluid saturation distributions which assume that pores are fully filled with a single bulk fluid with other fluids present only as wetting and/or spreading films. We show that for drainage dominated three-phase displacements in which a non-wetting fluid (gas) displaces a trapped intermediate fluid (residual oil) in the presence of a mobile wetting fluid (water) this assumption distorts the dynamics of three-phase displacements and results in significant volume errors for the intermediate fluid and erroneous calculations of intermediate fluid residual saturations, relative permeabilities and recoveries. The volume errors are associated with the double drainage mechanism which is responsible for the mobilization of waterflood residual oil. A simple modification of the double drainage mechanism is proposed which allows the presence of a relatively small number of partially filled pores and removes the oil volume errors.     

Relative Permeability Calculations from Two-Phase Flow Simulations Directly on Digital Images of Porous Rocks

We present results from a systematic study of relative permeability functions derived from two-phase lattice Boltzmann (LB) simulations on X-ray microtomography pore space images of Bentheimer and Berea sandstone. The simulations mimic both unsteady- and steady-state experiments for measuring relative permeability. For steady-state flow, we reproduce drainage and imbibition relative permeability curves that are in good agreement with available experimental steady-state data. Relative permeabilities from unsteady-state displacements are derived by explicit calculations using the Johnson, Bossler and Naumann method with input from simulated production and pressure profiles. We find that the nonwetting phase relative permeability for drainage is over-predicted compared to the steady-state data. This is due to transient dynamic effects causing viscous instabilities. Thus, the calculated unsteady-state relative permeabilities for the drainage is fundamentally different from the steady-state situation where transient effects have vanished. These effects have a larger impact on the invading nonwetting fluid than the defending wetting fluid. Unsteady-state imbibition relative permeabilities are comparable to the steady-state ones. However, the appearance of a piston-like front disguises most of the displacement and data can only be determined for a restricted range of saturations. Relative permeabilities derived from unsteady-state displacements exhibit clear rate effects, and residual saturations depend strongly on the capillary number. We conclude that the LB method can provide a versatile tool to compute multiphase flow properties from pore space images and to explore the effects of imposed flow and fluid conditions on these properties. Also, dynamic effects are properly captured by the method, giving the opportunity to examine differences between steady and unsteady-state setups.     

Three-Phase Capillary Pressure and Relative Permeability Relationships in Mixed-Wet Systems

A simple process-based model of three-phase displacement cycles for both spreading and non-spreading oils in a mixed-wet capillary bundle model is presented. All possible pore filling sequences are determined analytically and it is found that the number of pore occupancies that are permitted on physical grounds is actually quite restricted. For typical non-spreading gas/oil/water systems, only two important cases need to be considered to see all types of allowed qualitative behaviour for non-spreading oils. These two cases correspond to whether water or gas is the intermediate-wetting phase in oil-wet pores as determined by the corresponding contact angles, that is, cos ^o _gw > 0 or cos ^o _gw < 0, respectively. Analysis of the derived pore occupancies leads to the establishment of a number of relationships showing the phase dependencies of three-phase capillary pressures and relative permeabilities in mixed-wet systems. It is shown that different relationships hold in different regions of the ternary diagram and the morphology of these regions is discussed in terms of various rock/fluid properties. Up to three distinct phase-dependency regions may appear for a non-spreading oil and this reduces to two for a spreading oil. In each region, we find that only one phase may be specified as being the intermediate-wetting phase and it is only the relative permeability of this phase and the capillary pressure between the two remaining phases that depend upon more than one saturation. Given the simplicity of the model, a remarkable variety of behaviour is predicted. Moreover, the emergent three-phase saturation-dependency regions developed in this paper should prove useful in: (a) guiding improved empirical approaches of how two-phase data should be combined to obtain the corresponding three-phase capillary pressures and relative permeabilities; and (b) determining particular displacement sequences that require additional investigation using a more complete process-based 3D pore-scale network model.     

Deformable Porous Media Saturated by Three Immiscible Fluids: Constitutive Modelling and Simulations of Injection and Imbibition Tests

A number of environmental and petroleum engineering applications involve the coexistence of three non-miscible fluids. In this work, basic constitutive relations and computational schemes are developed in order to simulate fluid injection and imbibition processes in a deformable rock through the finite element method. For this purpose, the following ingredients are worked out: (i) simple, but general formulas for the effective saturations; (ii) constitutive expressions for the relative permeabilities of water, oil and gas in terms of effective saturations; and (iii) constitutive capillary pressure relationships. These ingredients are introduced in a domestic finite element code where the primary variables are the solid displacement vector and the three fluid pressures. Given the abundance of experimental data in the petroleum engineering field, the whole framework is firstly tested by simulating gas injection into a rock core sample initially saturated by water and oil. Sensitivity analyses are performed upon varying key constitutive, loading and numerical parameters, to assess the physical and computational outputs of the proposed framework. Particular attention is given to the influence on the model predictions of several expressions defining relative permeabilities. Simulations of water-alternated-gas injection and of counter-current water imbibition tests are also performed, to establish the reliability of the proposed constitutive and computational framework.     

Comparison of the three-phase oil relative permeability models

A comparative study of seven different methods for predicting three-phase oil relative permeabilities in the presence of gas and water phases is presented. Predicted oil relative permeabilities from these correlations have been compared with published three-phase experimental data obtained in Berea sandstone core samples. Some of the correlations under study have been recently developed and have never been tested against the laboratory data.The comparison shows that the commonly used models such as Stones' often do not give accurate predictions of the experimental data. It is concluded that the recently developed models fit the experimental data as well as or better than the previously developed and widely used three-phase oil relative permeability models.     

A New Algorithm for Estimating Three-Phase Relative Permeability from Unsteady-State Core Experiments

We present a new history matching method based on a Genetic Algorithm to estimate three-phase k _r (relative permeability) from unsteady-state coreflood experiments. In this method, relative permeabilities (k _r) are represented by quadratic B-Spline functions. Adjustable coefficients in k _r functions are changed in an iterative process to minimize an objective function. The objective function is defined as the difference between the measures and simulated values of the pressure drop across the core and fluids recovery during the experiment. One of the main features of this approach is that water and gas relative permeabilities (k _rw and k _rg) are assumed to be functions of two independent saturations as opposed to most of the existing empirical k _r models in which k _rw and k _rg are assumed to be only dependent of their own saturations. Another important aspect of this algorithm is that it considers inequality constrains to ensure that physically acceptable k _r curves are maintained throughout the iterative optimization process. A three-phase coreflood simulator has been developed based on this methodology that generates best k _r values by matching experimental data. The integrity of the developed software was first successfully verified by using two sets of experimental three-phase k _r data published in the literature. Then, the results of some three-phase coreflood experiments carried out in our laboratory were used to obtain three-phase k _r curves by this approach.     

Two-Phase Pore-Network Modelling: Existence of Oil Layers During Water Invasion

Pore-network modelling is commonly used to predict capillary pressure and relative permeability functions for multi-phase flow simulations. These functions strongly depend on the presence of fluid films and layers in pore corners. Recently, van Dijke and Sorbie (J. Coll. Int. Sci. 293:455–463, 2006) obtained the new thermodynamically derived criterion for oil layers existence in the pore corners with non-uniform wettability caused by ageing. This criterion is consistent with the thermodynamically derived capillary entry pressures for other water invasion displacements and it is more restrictive than the previously used geometrical layer collapse criterion. The thermodynamic criterion has been included in a newly developed two-phase flow pore network model, as well as two versions of the geometrical criterion. The network model takes as input networks extracted from pore space reconstruction methods or CT images. Furthermore, a new n-cornered star shape characterization technique has been implemented, based on shape factor and dimensionless hydraulic radius as input parameters. For two unstructured networks, derived from a Berea sandstone sample, oil residuals have been estimated for different wettability scenarios, by varying the contact angles in oil-filled pores after ageing from weakly to strongly oil-wet. Simulation of primary drainage, ageing and water invasion show that the thermodynamical oil layer existence criterion gives more realistic oil residual saturations compared to the geometrical criteria. Additionally, a sensitivity analysis has been carried out of oil residuals with respect to end-point capillary pressures. For strongly oil-wet cases residuals increase strongly with increasing end-point capillary pressures, contrary to intermediate oil-wet cases.     

An Experimental Study of Three-Phase Trapping in Sand Packs

The trapped saturations of oil and gas are measured as functions of initial oil and gas saturation in water-wet sand packs. Analogue fluids—water, octane and air—are used at ambient conditions. Starting with a sand-pack column which has been saturated with brine, oil (octane) is injected with the column horizontal until irreducible water saturation is reached. The column is then positioned vertically and air is allowed to enter from the top of the column, while oil is allowed to drain under gravity for varying lengths of time. At this point, the column may be sliced and the fluids analyzed by gas chromatography to obtain the initial saturations. Alternatively, brine is injected through the bottom of the vertical column to trap oil and gas, before slicing the columns and measuring the trapped or residual saturations by gas chromatography and mass balance. The experiments show that in three-phase flow, the total trapped saturations of oil and gas are considerably higher than the trapped saturations reported in the literature for two-phase systems. It is found that the residual saturation of oil and gas combined could be as high as 23 %, as opposed to a maximum two-phase residual of only 14 %. For very high initial gas saturations, the residual gas saturation, up to 17 %, was also higher than for two-phase displacement. These observations are explained in terms of the competition between piston-like displacement and snap-off. It is also observed that less oil is always trapped in three-phase flow than in two-phase displacement, and the difference depends on the amount of gas present. For low and intermediate initial gas saturations, the trapped gas saturation rises linearly with initial saturation, followed by a constant residual, as seen in two-phase displacements. However, at very high initial gas saturations, the residual saturation rises again.     

Influence of capillary pressure,adsorption and dispersion on chemical flood transport phenomena

This is the second of two joint papers which study the influence of several physical properties on the transport phenomena in chemical flooding. To that aim, we use a previously reported ternary two-phase model into which representative physical properties have been incorporated as concentration-dependent functions. Physical properties such as phase behavior, interfacial tensions, residual saturations, relative permeabilities, phase viscosities and wettability have been analyzed in the first paper.

In this paper, we discuss the influence of capillary pressure, adsorption of the chemical component onto the rock and dispersion. Although arising from different phenomenological sources, these transport mechanisms show some similar effects on concentration profiles and on oil recovery. They are studied for systems with different phase behavior. A numerical analysis is also presented in order to determine the relevance of the number of grid blocks taken in the discretization of the differential equations. This numerical analysis provides useful guidelines for the selection of the appropriate numerical grid in each type of displacement.

     

Two-Phase Flow Properties Prediction from Small-Scale Data Using Pore-Network Modeling

The objective of this work is to evaluate the prediction accuracy of network modeling to calculate transport properties of porous media based on the interpretation of mercury invasion capillary pressure curves only. A pore-scale modeling approach is used to model the multi-phase flow and calculate gas/oil relative permeability curves. The characteristics of the 3-D pore-network are defined with the requirement that the network model satisfactorily reproduces the capillary pressure curve (P_c curve), the porosity and the permeability. A sensitivity study on the effect of the input parameters on the prediction of capillary pressure and gas/oil relative permeability curves is presented. The simulations show that different input parameters can lead to similarly good reproductions of the experimental P_c, although the predicted relative permeabilities K_r are somewhat widespread. This means that the information derived from a mercury invasion P_c curve is not sufficient to characterize transport properties of a porous medium. The simulations indicate that more quantitative information on the wall roughness and the node/bond aspect ratio would be necessary to better constrain the problem. There is also evidence that in narrow pore size distributions pore body volume and pore throat radius are correlated while in broad pore size distributions they would be uncorrelated.     

Simulation of Three-Phase Displacement Mechanisms Using a 2D Lattice-Boltzmann Model

Using a numerical technique, known as the lattice-Boltzmann method, we study immiscible three-phase flow at the pore scale. An important phenomenon at this scale is the spreading of oil onto the gas–water interface. In this paper, we recognize from first principles how injected gas remobilizes initially trapped oil blobs. The two main flow mechanisms which account for this type of remobilization are simulated. These are the double-drainage mechanism and (countercurrent) film flow of oil. The simulations agree qualitatively with experimental findings in the literature. We also simulate steady-state three-phase flow (fixed and equal saturations) in a small segment of a waterwet porous medium under both spreading and nonspreading conditions. The difference between the two conditions with respect to the coefficients in the generalized law of Darcy (which also includes viscous coupling) is investigated.     

Experimental study of two-phase flow in three sandstones. II. Capillary pressure curve measurement and relative permeability pore space capillary models

By means of the porous plate method and mercury porosimetry intrusion tests, capillary pressure curves of three different sandstones were measured. The testing results have been exploited jointly with three relative permeability models of the pore space capillary type (Burdine’s model type), these models are widely used and in rather distinct fields. To do so, capillary pressure has been correlated to saturation degree using six of the most popular relations encountered in the literature. Model predictions were systematically compared to the experimentally measured relative permeabilities presented in the first part of this work. Comparison indicated that the studied models underestimate the water relative permeability and over-estimate that of the non-wetting phase. Moreover, this modeling proves to be unable to locate the significant points that are the limits of fields of saturation where the variation of the relative permeabilities becomes consequent. We also showed that, if pore structure is modeled as a “bundle of capillary tubes”, model predications are independent of the capillary pressure curve measuring method.     

Estimation of three-phase relative permeabilities

We have extended the Alemán-Slattery model to provide a self-consistent prediction for the residual saturation of the intermediate-wetting phase. Previous experimental studies of three-phase relative permeabilities are critiqued. Only a portion of the data of Oaket al. (J. Petrol. Tech. 42 (1990) 1054) and Oak (SPE/DOE 20183, Society of Petroleum Engineers, 1990) is regarded as suitable for comparison with available models. While the extended Alemán-Slattery model appears to give the best representation of these data, a definitive conclusion is premature.