Asymptotic analysis of growing plane strain tensile cracks in elastic-ideally plastic solids

An exact asymptotic analysis is presented of the stress and deformation fields near the tip of a quasistatically advancing plane strain tensile crack in an elastic-ideally plastic solid. In contrast to previous approximate analyses, no assumptions which reduce the yield condition, a priori, to the form of constant in-plane principal shear stress near the crack tip are made, and the analysis is valid for general Poisson ratio ν. Specific results are given for ν = 0.3 and 0.5, the latter duplicating solutions in previous work by L.I. Slepyan, Y.-C. Gao and the present authors. The crack tip field is shown to divide into five angular sectors of four different types ; in the order in which these sweep across a point in the vicinity of the advancing crack, they are : two plastic sectors which can be described asymptotically (i.e., as r → 0, where r is distance from the crack tip) in slip-line terminology as ‘constant stress’ and ‘centered fan’ sectors, respectively ; a plastic sector of non-constant stress which cannot be described asymptotically in terms of slip lines; an elastic unloading sector; and a trailing plastic sector of the same type as that directly preceding the elastic sector. Further, these four different sector types constitute the full set of asymptotically possible solutions at the crack tip. As is known from prior work, the plastic strain accumulated by a material point passing through such a moving ‘centered fan’ sector is O(ln r) as r → 0 ; it is proved in the present work that the plastic strain accumulated by a material point passing through the ‘constant stress’ sector ahead of a growing crack must be less singular than In r as r → 0. As suggested also in earlier studies, the rate of increase of opening gap δ at a point currently at a distance r behind, but very near, the crack tip is given for crack advance under contained yielding by

$\text{δ}\text{?}\text{=}\text{α}\text{J}\text{?}\text{σ}{}_0\text{+β(}\text{σ}{}_0\text{E}\text{)}\text{a}\text{?}\text{ln(}\text{R}\text{r}\text{)}$

where a is crack length, σ0 is tensile yield strength, E is Young's modulus, J is the value of the J-integral taken in surrounding elastic material, and the parameters α and R are undetermined by the asymptotic analysis. The exact solution for ν = 0.3 gives β = 5.462, which agrees very closely with estimates obtained from finite element solutions. An approximate analysis based on use of slip line representations in all plastic sectors is outlined in the Appendix.     

Exponential stress and strain singularity at tip of mode I growing crack in power hardening plastic material

The stress-strain distribution near the tip of a Mode I growing crack in a power hardening plastic material is reconsidered. Two types of asymptotic equations are derived and solved numerically. It is shown that when the crack tip is approached, the stress is singular of the order r^−δ, while the strain is singular of the order r^−nδ, where r is the distance measured from the crack tip. The parameter δ is a constant; it depends on the hardening exponent n being greater than one.     

A centrally cracked thin circular disk, Part I: 3D Elastic–plastic finite element analysis

A full field solution, based on small deformation, three-dimensional elastic–plastic finite element analysis of the centrally cracked thin disk under mode I loading has been performed. The solution for the stresses under small-scale yielding and lo!cally fully plastic state has been compared with the HRR plane stress solution. At the outside of the 3D zone, within a distance of rσ_o/J=18, HRR dominance is maintained in the presence of a significant amount of compressive stress along the crack flanks. Ahead of this region, the HRR field overestimate the stresses. These results demonstrate a completely reversed state of stress in the near crack front compared to that in the plane strain case. The combined effect of geometry and finite thickness of the specimen on elastic–plastic crack tip stress field has been explored. To the best of our knowledge, such an attempt in the published literature has not been made yet. For the qualitative assessment of the results some of the field parameters have been compared to the available experimental results of K, gives a fair estimate of the crack opening stress near the crack front at a distance of order 10⁻² in. On the basis of this analysis, the Linear Elastic Fracture Mechanics approach has been adopted in analyzing the fatigue crack extension experiments performed in the disk (Part II).     

Analysis of dynamic growth of a tensile crack in an elastic-plastic material

The influence of inertia on the stress and deformation fields near the tip of a crack growing in an elastic-plastic material is studied. The material is characterized by the von Mises yield criterion and J₂ flow theory of plasticity. The crack grows steadily under plane strain conditions in the tensile opening mode. Features of the stress and deformation state at points near the moving crack tip are described for elastic-perfectly plastic response and for several crack propagation speeds. It is found that inertia has a significant effect on the elastic-plastic response of material particles near the crack tip, and that elastic unloading may occur behind the crack tip for higher speeds. The relationship between the applied crack driving force, represented by a remote stress intensity factor, and the crack tip speed is examined on the basis of a critical crack tip opening angle growth criterion. The calculated result is compared with dynamic fracture toughness versus crack speed data for a 4340 steel.     

Anti-plane shear crack normal to and terminating at the interface of two bonded piezoelectric ceramics

The electroelastic analysis of two bonded dissimilar piezoelectric ceramics with a crack perpendicular to and terminating at the interface is made. By using Fourier integral transform, the associated boundary value problem is reduced to a singular integral equation with generalized Cauchy kernel, the solution of which is given in closed form. Results are presented for a permeable crack under anti-plane shear loading and in-plane electric loading. Obtained results indicate that the electroelastic field near the crack tip in the homogeneous piezoelectric ceramic is dominated by a traditional inverse square-root singularity, while the electroelastic field near the crack tip at the interface exhibits the singularity of power law r^−α, r being distance from the interface crack tip and α depending on the material constants of a bi-piezoceramic. In particular, electric field has no singularity at the crack tip in a homogeneous solid, whereas it is singular around the interface crack tip. Numerical results are given graphically to show the effects of the material properties on the singularity order and field intensity factors.     

Effect of constraint induced by crack depth on creep crack-tip stress field in CT specimens

In this paper, the effect of constraint induced by the crack depth on creep crack-tip stress field in compact tension (CT) specimens is examined by finite element analysis, and the effect of creep deformation and damage on the Hutchinson–Rice–Rosengren (HRR) singularity stress field are discussed. The results show the constraint induced by crack depth causes the difference in crack-tip opening stress distributions between the specimens with different crack depth at the same C*. The maximum opening stress appears at a distance from crack tips, and the stress singularity near the crack tips does not exist due to the crack-tip blunting caused by the large creep deformation in the vicinity of the crack tips. The actual stress calculated by the finite element method (FEM) in front of crack tip is significantly lower than that predicted by the HRR field. Based on the reference stress field in the deep crack CT specimen with high constraint, a new constraint parameter R is defined and the constraint effect in the shallow crack specimen is examined at different distances ahead of the crack tip from transient to steady-state creep conditions. During the early stages of creep constraint increases with time, and then approaches a steady state value as time increases. With increasing the distance from crack tips and applied load, the negative R increases and the constraint decreases.     

Stress and energy density fields near a blunted crack front in power hardening material

Using Jaumann and Dienes rates of Euler stress in elastic-plastic constitutive equations of finite deformation, plane strain finite element analysis for a compact tension specimen with a blunted crack front is made. The Euler stress, Kirchhoff stress and volume strain energy density near a blunted crack tip are computed. Constitutive relations with different deformation rates affect the the near crack tip solution in a region within an order of magnitude of the crack opening displacement. The results differed from the corresponding solution of deformation plasticity (or nonlinear elasticity) with increasing deformation. They are smaller in a local region of about 2 to 10 times of the crack opening distance.The volume energy density near the crack tip is computed, the stationary values of which determine the locations of extensive yielding and possible sites of crack initiation. It remained nearly constant with increasing deformation. Such a character tends to support the volume energy density criterion as a means for quantifying the ductile fracture behavior of metals.     

Relationships between the J-integral and the crack opening displacement for stationary and extending cracks

Relationships between the J-integral and the crack opening displacement δ_t are obtained by exploiting the dominance of the Hutchinson-Rice-Rosengren singularity in the crack-tip region. The coefficient d_n that relates J to δ_t, is dependent on the material deformation properties and is independent of crack configuration under small-scale yielding conditions. For low hardening materials, d_n appears to be configuration dependent in the fully yielded state. Similarly, the slope of the J-resistance curve is relatable to an operationally defined crack opening angle if J-controlled crack growth conditions are met. These relationships are corroborated by finite element results for the complete regime of elastic-plastic deformation and experimental data for A533B steels, HY-80 steels and several other ductile metals.     

Analysis of deformation-induced crack tip toughening in ductile single crystals by nano-indentation

This paper reports on the experimental examination of the deformation characteristics near a crack tip in a cyclically work-hardened copper single crystal using a 2D surface scans with nano-indentation. The experimental methodology enables the characterization of the primary deformation field near a crack tip via the modulation of the imposed secondary deformation field by a nano-indentation. In a heavily deformed 4-point bend specimen, the measurements showed an existence of an asymptotic field around the crack tip at a distance of R ⩾ 2.5J/σ₀. The measurements also showed the qualitative details of toughness evolution within the high-gradient deformation field around the crack tip. The nature of dislocation distribution (i.e. statistically distributed vs. distributions necessitated by geometry) around the crack tip is quantified. The measurements indicate the dominance of the geometrically necessary dislocation within the finite deformation zone ahead of the tip up to a distance of R ≈ 3J/σ₀. Thereafter, it is confined in radial rays coinciding with the sector boundaries around the crack tip. These measurements elucidate the origin of the inhomogeneous hardening and the size dependent macroscopic response close to crack tip.     

Two general integrals of singular crack tip deformation fields

The Eshelby tensor E has vanishing divergence in a homogeneous elastic material, whereas the invariance of the crack tip J integral suggests, in accord with known solutions, that the product rE will have a finite limit at the tip. Here r is distance from the tip. These considerations are shown to lead to two general integrals of the equations governing singular crack tip deformation fields. Some of their consequences are discussed for analysis of crack tip fields in linear and nonlinear materials.     

Characterization of crack tip stresses in plane-strain fracture specimens having weld center crack

Fracture toughness of metals depends strongly on the state of stress near the crack tip. The existing standards (like R-6, SINTAP) are being modified to account for the influence of stress triaxiality in the flaw assessment procedures. These modifications are based on the ability of so-called ‘constraint parameters’ to describe near tip stresses. Crack tip stresses in homogeneous fracture specimens are successfully described in terms of two parameters like J–Q or J–T. For fracture specimens having a weld center crack, strength mismatch ratio between base and weld material and weld width are the additional variables, along with the magnitude of applied loading, type of loading, and geometry of specimen that affect the crack tip stresses. In this work, a novel three-parameter scheme was proposed to estimate the crack tip opening stress accounting for the above-mentioned variables. The first and second parameters represent the crack tip opening stress in a homogeneous fracture specimen under small-scale yielding and are well known. The third parameter accounts for the effect of constraint developed due to weld strength mismatch. It comprises of weld strength mismatch ratio (M, i.e. ratio of yield strength of weld material to that of base material), and a plastic interaction factor (I_p) that scales the size of the plastic zone with the width of the weld material. The plastic interaction factor represents the degree of influence of weld strength mismatch on crack tip constraint for a given mismatch ratio. The proposed scheme was validated with detailed FE analysis using the Modified Boundary Layer formulation.     

Logarithm strain singularity at tip of mode I growing crack in elasticand perfectly-plastic material

Reanalyzed in detail is the stress and strain distribution near the tip of a Mode I steadily growing crack in an elastic and perfectly-plastic material. The crack tip region is divided into five angular sectors, one of which is singular in character and represents a rapid transition zone that becomes a line of strain discontinuity in the limit as crack tip is approached. It is shown for an incompressible material (ν=0.5) under plane strain that the local strain in all the angular sectors possesses the same logarithm singularity, i.e., In r where r is the radial distance measured from the crack tip. This result also prevails for the compressible material ( v < 0.5) and resolves a long standing controversy concerning the strain singularity in the sector just ahead of the crack tip.     

Measurement of energy release rate and energy flux of rapidly bifurcating crack in Homalite 100 and Araldite B by high-speed holographic microscopy

High-speed holographic microscopy is applied to take three successive photographs of fast propagating cracks in Homalite 100 or in Araldite B at the moment of bifurcation. Crack speed at bifurcation is about 540 m/s on Homalite 100, and about 450 m/s on Araldite B. From the photographs, crack speeds immediately before and after bifurcation are obtained, and it is found that discontinuous change of crack speed does not exist at the moment of bifurcation in the case of Homalite 100, but exists in the case of Araldite B. From the photographs, crack opening displacement (COD) is also measured along the cracks as a function of distance r from the crack tips. The measurement results show that the CODs are proportional to √r before bifurcation. After bifurcation, the CODs of mother cracks are proportional to √r, though the CODs of branch cracks are not always proportional to √r. The energy release rate is obtained from the measured CODs, and it is found that energy release rate is continuous at bifurcation point in both cases of Homalite 100 and Araldite B. Energy flux that shows the energy flow toward a crack tip is also obtained.     

Finite deformation analysis of crack-tip opening in elastic-plastic materials and implications for fracture

Analyses of the stress and strain fields around smoothly-blunting crack tips in both non-hardening and hardening elastic-plastic materials, under contained plane-strain yielding and subject to mode I opening loads, have been carried out by use of a finite element method suitably formulated to admit large geometry changes. The results include the crack-tip shape and near-tip deformation field, and the crack-tip opening displacement has been related to a parameter of the applied load, the J-integral. The hydrostatic stresses near the crack tip are limited due to the lack of constraint on the blunted tip, limiting achievable stress levels except in a very small region around the crack tip in power-law hardening materials. The J-integral is found to be path-independent except very close to the crack tip in the region affected by the blunted tip. Models for fracture are discussed in the light of these results including one based on the growth of voids. The rate of void-growth near the tip in hardening materials seems to be little different from the rate in non-hardening ones when measured in terms of crack-tip opening displacement, which leads to a prediction of higher toughness in hardening materials. It is suggested that improvement of this model would follow from better understanding of void-void and void-crack coalescence and void nucleation, and some criteria and models for these effects are discussed. The implications of the finite element results for fracture criteria based on critical stress or strain, or both, is discussed with respect to transition of fracture mode and the angle of initial crack-growth. Localization of flow is discussed as a possible fracture model and as a model for void-crack coalescence.     

Limitations to the small scale yielding approximation for crack tip plasticity

Recent finite-element results by S.G. Larsson and A.J. Carlsson suggest a limited range of validity to the ‘small scale yielding approximation’, whereby small crack tip plastic zones are correlated in terms of the elastic stress intensity factor. It is shown with the help of a model for plane strain yielding that their results may be explained by considering the non-singular stress, acting parallel to the crack at its tip, which accompanies the inverse square-root elastic singularity. Further implications of the non-singular stress term for crack tip deformations and fracturing are examined. It is suggested that its effect on crack tip parameters, such as the opening displacement and J-integral, is less pronounced than its effect on the yield zone size.     

Finite deformation analysis of COD,J-integral and crack tip intense strain region in plane strain large-scale yielding

A finite element analysis was performed to simulate crack tip blunting and the development of the intense strain region in a small compact tension specimen (0.4 T CT) of SA533B-1 under plane strain large-scale yielding, with the condition of large-geometry change around the crack tip taken into consideration. The region where the equivalent plastic strain $\text{}\text{?}$g3_p is greater than 0.15 was defined as the intense strain region, which corresponded to the recrystallized-etched zone delineated experimentally around the blunting crack tip. The development of the intense strain region was discussed as a function of the J-integral and the crack opening displacement. A linear relationship was obtained between the plastic work W_p dissipated within the intense strain region and (J/σ_y)² or b², where b is the crack opening displacement, defined as the separation of the two points at which the boundary of the intense strain region surrounding the crack tip intersects with the free surfaces of the crack.     

Numerical study of contact forces for crack closure analysis

Plasticity induced crack closure (PICC) has been widely studied using numerical models. Different numerical parameters can be considered to quantify the opening level, namely one based on the analysis of contact stresses at minimum load. A modified version of this parameter is proposed here, based on nodal contact forces instead of contact stresses. The predictions were found to be similar to those obtained from the contact status of 2nd node behind crack tip. The PICC_contact parameter was also found to be very consistent and adequate for parametric studies of the influence of different physical parameters. The contributions to the opening stress intensity factor of different points along crack flank were found to strongly decrease with distance to crack tip. The cumulative K_open between the crack tip and a distance of 0.1 mm was found to vary from 30% to 100%, increasing with stress ratio, R. Finally, a K solution was developed for punctual forces applied on crack flank and compared with a literature solution for infinite plates. A good agreement was found for plane strain state but significant differences of about 10% were found for plane stress state.     

Effect of residual surface stress on the fracture of nanoscale materials

The problem of a mode I crack in nanomaterials under a remote mechanical load is investigated. The effect of the residual surface stress on the crack surface is considered and the solutions to the crack opening displacement (COD) and the stress intensity factor (K_I) are obtained. The results show that the surface effect on the crack deformation and crack tip field are prominent at nanoscale. Moreover, COD and K_I are influenced by the residual surface stress not only on the surface near the crack tip region but also on the entire crack surface.     

Plane-strain crack tip field and a dual-parameter fracture-criterion for non-linear fracture mechanics

Hancock and Cowling measured the critical crack tip opening displacements, δ_f, at fracture initiation in HY-80 steel specimens of six different configurations. δ_f varied from 90 μm in a deeply double-edge-cracked tensile panel to 900 μm in a single-edge-cracked tensile panel.McMeeking and Parks, and Shih and German have shown by their finite element calculations that the characteristics of the plane strain crack tip fields in both large scale yielding and general yielding are strongly dependent on specimen geometry and load level.In this study, the plane strain crack tip fields in the specimens tested by Hancock and Cowling were calculated using the finite element method. The crack tip triaxial tensile stress field is strongly affected by specimen geometric constraint, and the state of the triaxial tensile stress in a crack tip region is monitored by the ratio between the local tensile stress and the effective stress, i.e., ( ), at a distance x=2δ from the crack tip. The values of ( ) vary from 3.1 for the double-edge-cracked tensile panel to 1.7 for the single-edge-cracked tensile panel. The δ_f measured by Hancock and Cowling correlates very well with the ratio ( ). δ_f is a measure of the fracture ductility of the material ahead of the crack tip, and the ductility decreases with an increase in the triaxial tensile stress, i.e., the ratio ( ).     

Damage accumulation for growth of anti-plane crack in work-hardening material

Elastic–plastic solutions of an anti-plane crack in an infinite body are used in conjunction with a continuum damage model to describe the conditions necessary for the onset of crack instability, fatigue crack propagation due to cyclic loading, and rates of crack growth due to time dependent events. A power law relates the stress to the strain of the material. The damage, which invokes nucleation, growth and coalescence of microvoids due to elevated strain, is confined to the plastic zone surrounding the crack tip. For applied loading below the yield stress, the small-scale and large-scale yielding solutions are used to determine the influence of strain hardening on crack instability and failure. Crack growth due to cyclic loading and time-dependent deformations are studied using the small-scale yielding solution of the deformation theory of plasticity.