Non-convex rate dependent strain gradient crystal plasticity and deformation patterning

A rate dependent strain gradient crystal plasticity framework is presented where the displacement and the plastic slip fields are considered as primary variables. These coupled fields are determined on a global level by solving simultaneously the linear momentum balance and the slip evolution equation, which is derived in a thermodynamically consistent manner. The formulation is based on the 1D theory presented in Yalcinkaya et al. (2011), where the patterning of plastic slip is obtained in a system with non-convex energetic hardening through a phenomenological double-well plastic potential. In the current multi-dimensional multi-slip analysis the non-convexity enters the framework through a latent hardening potential presented in Ortiz and Repettto (1999) where the microstructure evolution is obtained explicitly via a lamination procedure. The current study aims the implicit evolution of deformation patterns due to the incorporated physically based non-convex potential.     

Micromechanical modeling of the elasto-viscoplastic behavior of semi-crystalline polymers

A micromechanically based constitutive model for the elasto-viscoplastic deformation and texture evolution of semi-crystalline polymers is developed. The model idealizes the microstructure to consist of an aggregate of two-phase layered composite inclusions. A new framework for the composite inclusion model is formulated to facilitate the use of finite deformation elasto-viscoplastic constitutive models for each constituent phase. The crystalline lamellae are modeled as anisotropic elastic with plastic flow occurring via crystallographic slip. The amorphous phase is modeled as isotropic elastic with plastic flow being a rate-dependent process with strain hardening resulting from molecular orientation. The volume-averaged deformation and stress within the inclusions are related to the macroscopic fields by a hybrid interaction model. The uniaxial compression of initially isotropic high density polyethylene (HDPE) is taken as a case study. The ability of the model to capture the elasto-plastic stress-strain behavior of HDPE during monotonic and cyclic loading, the evolution of anisotropy, and the effect of crystallinity on initial modulus, yield stress, post-yield behavior and unloading-reloading cycles are presented.     

Micromechanical modelling of the effect of plastic deformation on the mechanical behaviour in pseudoelastic shape memory alloys

Except for the recoverable strain induced by phase transformation, NiTi alloys are very ductile even in the martensite phase. The purpose of the present paper is to study the influence of permanent deformation, which results from plastic deformation of martensite, on the mechanical behaviour of pseudoelastic NiTi alloys. Based on phenomenological theory of martensitic transformation and crystal plasticity, a new three dimensional micromechanical model is proposed by coupling both the slip and twinning deformation mechanisms. The present model is implemented as User MATerial subroutine (UMAT) into ABAQUS/Standard to study the influences of plastic deformation on the stress and strain fields, and on the evolution of martensite transformation. Results show that with the increasing of plastic deformation the residual strain increases and the phase transformation stress–strain curves from the martensite to austenite become steeper and less obvious. Both characteristics, stabilisation of martensite and impedance of the reverse transformation, due to plastic deformation are captured.     

A Dedicated DIC Methodology for Characterizing Plastic Deformation in Single Crystals

This paper focuses on the development of an appropriate Digital Image Correlation (DIC) methodology based on Image Registration and dedicated for characterizing the plastic deformation in single crystals. A pure nickel single crystal specimen is plastically deformed in tension and investigated by DIC technique. Based on the measured kinematic fields, the proposed method enables to identify the slip activity on the crystal surface and to locate precisely the slip band interfaces at microscale which behave as kinematic discontinuities. The computed displacement data are projected on a well-defined physical basis containing slip details, then the strain fields can be derived directly from a set of analytical functions. The possible errors in displacement induced by this projection approach are evaluated. Finally, some results of the evaluated strain fields are presented. It demonstrates that the developed DIC methodology allows quantitative characterization of a heterogeneous deformation process and promotes further relationships to be established between slip activity and strain field evolution in single crystals.     

Phase-field slip-line theory of plasticity

A variational approach to determine the deformation of an ideally plastic substance is proposed by solving a sequence of energy minimization problems under proper conditions to account for the irreversible character of plasticity. The flow is driven by the local transformation of elastic strain energy into plastic work on slip surfaces, once that a certain energetic barrier for slip activation has been overcome. The distinction of the elastic strain energy into spherical and deviatoric parts is used to incorporate in the model the idea of von Mises plasticity and isochoric plastic strain. This is a “phase field model” because the matching condition at the slip interfaces is substituted by the evolution of an auxiliary phase field that, similar to a damage field, is unitary on the elastic phase and null on the yielded phase. The slip lines diffuse in bands, whose width depends upon a material length-scale parameter.Numerical experiments on representative problems in plane strain give solutions with noteworthy similarities with the results from classical slip-line field theory, but the proposed model is much richer because, accounting for elastic deformations, it can describe the formation of slip bands at the local level, which can nucleate, propagate, widen and diffuse by varying the boundary conditions. In particular, the solution for a long pipe under internal pressure is very different from the one obtainable from the classical macroscopic theory of plasticity. For this case, the location of the plastic bands may be an insight to explain the premature failures that are sometimes encountered during the manufacturing process. This practical example enhances the importance of this new theory based on the mathematical sciences.     

On dislocation patterning: Multiple slip effects in the rate equation approach

Strain localization and dislocation pattern formation are typical features of plastic deformation in metals and alloys. Glide and climb dislocation motion, along with accompanying production/annihilation processes, lead to the occurrence of instabilities of initially uniform dislocation distributions. These instabilities result to the development of various types of dislocation microstructures (dislocation cells, slip and kink bands, persistent slip bands, labyrinth structures, etc.), depending on the externally applied loading and the intrinsic lattice constraints. The term “dislocation patterning” was introduced over 20 years ago by the third author and a corresponding “gradient dislocation dynamics” framework was suggested to describe such phenomena. In the W–A model proposed at that time by the last two authors, it was shown how coupled nonlinear evolution equations of the reaction-diffusion type for the forest (immobile) and gliding (mobile) dislocation densities can generate dislocation microstructures which correspond to walls perpendicular to the slip direction for Cu-crystals oriented for single slip under cyclic loading conditions. This model is adapted to the multiple slip case here. Weakly nonlinear analysis predicts that dislocation patterns should correspond to domains of walls perpendicular to each slip direction and separated by domain walls in the same orientations. This result is confirmed by numerical analysis and experimental observations. The present model generalizes the original W–A model to the case of multiple slip and considers also explicitly gradient effects by allowing for non-uniform dislocation velocities and internal stress effects.     

A dislocation density based crystal plasticity finite element model: Application to a two-phase polycrystalline HCP/BCC composites

We present a multiscale model for anisotropic, elasto-plastic, rate- and temperature-sensitive deformation of polycrystalline aggregates to large plastic strains. The model accounts for a dislocation-based hardening law for multiple slip modes and links a single-crystal to a polycrystalline response using a crystal plasticity finite element based homogenization. It is capable of predicting local stress and strain fields based on evolving microstructure including the explicit evolution of dislocation density and crystallographic grain reorientation. We apply the model to simulate monotonic mechanical response of a hexagonal close-packed metal, zirconium (Zr), and a body-centered cubic metal, niobium (Nb), and study the texture evolution and deformation mechanisms in a two-phase Zr/Nb layered composite under severe plastic deformation. The model predicts well the texture in both co-deforming phases to very large plastic strains. In addition, it offers insights into the active slip systems underlying texture evolution, indicating that the observed textures develop by a combination of prismatic, pyramidal, and anomalous basal slip in Zr and primarily {110}〈111〉 slip and secondly {112}〈111〉 slip in Nb.     

A numerical study of crack tip constraint in ductile single crystals

In this work, the effect of crack tip constraint on near-tip stress and deformation fields in a ductile FCC single crystal is studied under mode I, plane strain conditions. To this end, modified boundary layer simulations within crystal plasticity framework are performed, neglecting elastic anisotropy. The first and second terms of the isotropic elastic crack tip field, which are governed by the stress intensity factor K and T-stress, are prescribed as remote boundary conditions and solutions pertaining to different levels of T-stress are generated. It is found that the near-tip deformation field, especially, the development of kink or slip shear bands, is sensitive to the constraint level. The stress distribution and the size and shape of the plastic zone near the crack tip are also strongly influenced by the level of T-stress, with progressive loss of crack tip constraint occurring as T-stress becomes more negative. A family of near-tip fields is obtained which are characterized by two terms (such as K and T or J and a constraint parameter Q) as in isotropic plastic solids.     

Wedge indentation into elastic-plastic single crystals, 1: Asymptotic fields for nearly-flat wedge

Asymptotic stress and deformation fields under the contact point singularities of a nearly-flat wedge indenter and of a flat punch are derived for elastic ideally-plastic single crystals with three effective in-plane slip systems that admit a plane strain deformation state. Face-centered cubic (FCC), body-centered cubic (BCC), and hexagonal-close packed (HCP) crystals are considered. The asymptotic fields for the flat punch are analogous to those at the tip of a stationary crack, so a potential solution is that the deformation field consists entirely of angular constant stress plastic sectors separated by rays of plastic deformation across which stresses change discontinuously. The asymptotic fields for a nearly-flat wedge indenter are analogous to those of a quasistatically growing crack tip fields in that stress discontinuities can not exist across sector boundaries. Hence, the asymptotic fields under the contact point singularities of a nearly-flat wedge indenter are significantly different than those under a flat punch. A family of solutions is derived that consists entirely of elastically deforming angular sectors separated by rays of plastic deformation across which the stress state is continuous. Such a solution can be found for FCC and BCC crystals, but it is shown that the asymptotic fields for HCP crystals must include at least one angular constant stress plastic sector. The structure of such fields is important because they play a significant role in the establishment of the overall fields under a wedge indenter in a single crystal. Numerical simulations—discussed in detail in a companion paper—of the stress and deformation fields under the contact point singularity of a wedge indenter for a FCC crystal possess the salient features of the analytical solution.     

Interaction between phase transformations and dislocations at the nanoscale. Part 1. General phase field approach

Thermodynamically consistent, three-dimensional (3D) phase field approach (PFA) for coupled multivariant martensitic transformations (PTs), including cyclic PTs, variant–variant transformations (i.e., twinning), and dislocation evolution is developed at large strains. One of our key points is in the justification of the multiplicative decomposition of the deformation gradient into elastic, transformational, and plastic parts. The plastic part includes four mechanisms: dislocation motion in martensite along slip systems of martensite and slip systems of austenite inherited during PT and dislocation motion in austenite along slip systems of austenite and slip systems of martensite inherited during reverse PT. The plastic part of the velocity gradient for all these mechanisms is defined in the crystal lattice of the austenite utilizing just slip systems of austenite and inherited slip systems of martensite, and just two corresponding types of order parameters. The explicit expressions for the Helmholtz free energy and the transformation and plastic deformation gradients are presented to satisfy the formulated conditions related to homogeneous thermodynamic equilibrium states of crystal lattice and their instabilities. In particular, they result in a constant (i.e., stress- and temperature-independent) transformation deformation gradient and Burgers vectors. Thermodynamic treatment resulted in the determination of the driving forces for change of the order parameters for PTs and dislocations. It also determined the boundary conditions for the order parameters that include a variation of the surface energy during PT and exit of dislocations. Ginzburg–Landau equations for dislocations include variation of properties during PTs, which in turn produces additional contributions from dislocations to the Ginzburg–Landau equations for PTs. A complete system of coupled PFA and mechanics equations is presented. A similar theory can be developed for PFA to dislocations and other PTs, like reconstructive PTs and diffusive PTs described by the Cahn–Hilliard equation, as well as twinning and grain boundaries evolution.