Entropy minimization in micro-scale evaporating thin liquid film in capillary tubes

An analysis has been provided for the entropy generated for the micro/nano scale heat and mass transfer in a capillary tube in terms of the gradients of velocity, temperature and concentration as well as the physical properties of the fluid. The heat and mass transfer rates are assumed to be uniform on the surface of the capillary tube. The optimum tube diameter that corresponds to the minimization of entropy generated and minimization of fluid flow resistance is about 1 mm. We have applied the method of thermodynamic optimization to capillary driven systems. The objective was to identify the geometric configuration that maximized performance by minimizing the entropy generated when the flow rate is prescribed.     

Studies on heat transfer to Newtonian and non-Newtonian fluids in agitated vessel

Heat transfer studies to Newtonian and non-Newtonian fluids are carried out in a stirred vessel fitted with anchor/turbine impeller and a coil for heating/cooling with an objective of determining experimentally the heat transfer coefficient of few industrially important systems namely castor oil and its methyl esters, soap solution, CMC and chalk slurries. The effect of impeller geometry, speed and aeration is investigated. Generalized Reynolds and Prandtl numbers are calculated using an apparent viscosity for non-Newtonian fluids. The data is correlated using a Sieder–Tate type equation. A trend of increase in heat transfer coefficient with RPM in presence and absence of solids has been observed. Relatively high values of Nusselt numbers are obtained for non-Newtonian fluids when aeration is coupled with agitation. The contribution of natural convection to heat transfer has been accounted for by incorporating the Grashof number. The correlations developed based on these studies are applied for design of commercial scale soponification reactor. Power per unit volume resulted in reliable design of a reactor.     

A study on the flow field and local heat transfer performance due to geometric scaling of centrifugal fans

Scaled versions of fan designs are often chosen to address thermal management issues in space constrained applications. Using velocity field and local heat transfer measurement techniques, the thermal performance characteristics of a range of geometrically scaled centrifugal fan designs have been investigated. Complex fluid flow structures and surface heat transfer trends due to centrifugal fans were found to be common over a wide range of fan aspect ratios (blade height to fan diameter). The limiting aspect ratio for heat transfer enhancement was 0.3, as larger aspect ratios were shown to result in a reduction in overall thermal performance. Over the range of fans examined, the low profile centrifugal designs produced significant enhancement in thermal performance when compared to that predicted using classical laminar flow theory. The limiting non-dimensional distance from the fan, where this enhancement is no longer apparent, has also been determined. Using the fundamental information inferred from local velocity field and heat transfer measurements, selection criteria can be determined for both low and high power practical applications where space restrictions exist.     

A study on the flow field and local heat transfer performance due to geometric scaling of centrifugal fans

Scaled versions of fan designs are often chosen to address thermal management issues in space constrained applications. Using velocity field and local heat transfer measurement techniques, the thermal performance characteristics of a range of geometrically scaled centrifugal fan designs have been investigated. Complex fluid flow structures and surface heat transfer trends due to centrifugal fans were found to be common over a wide range of fan aspect ratios (blade height to fan diameter). The limiting aspect ratio for heat transfer enhancement was 0.3, as larger aspect ratios were shown to result in a reduction in overall thermal performance. Over the range of fans examined, the low profile centrifugal designs produced significant enhancement in thermal performance when compared to that predicted using classical laminar flow theory. The limiting non-dimensional distance from the fan, where this enhancement is no longer apparent, has also been determined. Using the fundamental information inferred from local velocity field and heat transfer measurements, selection criteria can be determined for both low and high power practical applications where space restrictions exist.     

The application of thin-film technology to measure turbine-vane heat transfer and effectiveness in a film-cooled, engine-simulated environment

Thin-film technology has been used to measure the heat transfer coefficient and cooling effectiveness over heavily film cooled nozzle guide vanes (NGVs). The measurements were performed in a transonic annular cascade which has a wide operating range and simulates the flow in the gas turbine jet engine. Engine-representative Mach and Reynolds numbers were employed and the upstream free-stream turbulence intensity was 13%. The aerodynamic and thermodynamic characteristics of the coolant flow (momentum flux and density ratio between the coolant and mainstream) have been modelled to represent engine conditions by using a foreign gas mixture of SF₆ and Argon. Engine-level values of heat transfer coefficient and cooling effectiveness have been obtained by correcting for the different molecular (thermal) properties of the gases used in the engine-simulated experiments to those which exist in the true engine environment. This paper presents the best combined heat transfer coefficient and effectiveness data currently available for a fully cooled, three-dimensional NGVs at engine conditions.     

Non-Newtonian laminar boundary-layer heat transfer in stirred tanks

 A laminar boundary-layer heat transfer in a jacketed, stirred tank with non-Newtonian fluids has been experimentally and theoretically examined. Heat transfer rates from jacket to process liquid through the stirred tank wall were measured for different large-scale impeller designs and rheological properties. On the basis of the laminar boundary-layer theory, we developed a theoretical correlation for non-Newtonian laminar tank-side film heat transfer coefficients in stirred tanks. The correlation was derived using von Karman's integral technique. Satisfactory agreement between the predictions of the proposed correlation and the present experimental data for viscous Newtonian and non-Newtonian laminar heat transfer in stirred tanks was obtained. Received on 20 February 2001 / Published online: 29 November 2001     

Thermal dispersion effects on non-Darcy natural convection with lateral mass flux

The method of similarity solution is used to study the influence of lateral mass flux and thermal dispersion on non-Darcy natural convection over a vertical flat plate in a fluid saturated porous medium. Forchheimer extension is considered in the flow equations and the coefficient of thermal diffusivity has been assumed to be the sum of molecular diffusivity and the dispersion thermal diffusivity due to mechanical dispersion. The suction/injection velocity distribution has been assumed to have power function form Ax ^l , where x is the distance from the leading edge and the wall temperature distribution is assumed to be uniform. When l=−1/2, similarity solution is possible, and the results indicate that the boundary layer thickness decreases where as the heat transfer rate increases as the mass flux parameter passes from injection domain to the suction domain. The increase in the thermal dispersion parameter is observed to enhance the heat transfer. The combined effect of thermal dispersion and fluid suction/injection on the heat transfer rate is discussed. Received on 9 September 1996     

Optimization of the numerical treatment of the Darcy–Forchheimer flow of Ree–Eyring fluid with chemical reaction by using artificial neural networks

In this study, Darcy Forchheimer flow paradigm, which is a useful paradigm in fields such as petroleum engineering where high flow velocity effects are common, has been analyzed with artificial intelligence approach. In this context, first of all, Darcy–Forchheimer flow of Ree–Eyring fluid along a permeable stretching surface with convective boundary conditions has been examined and heat and mass transfer mechanisms have been investigated by including the effect of chemical process, heat generation/absorption, and activation energy. Cattaneo–Christov heat flux model has been used to analyze heat transfer properties. Within the scope of optimizing Darcy–Forchheimer flow of Ree–Eyring fluid; three different artificial neural network models have been developed to predict Nusselt number, Sherwood number, and skin friction coefficient values. The developed artificial neural network model has been able to predict Nusselt number, Sherwood number, and skin friction coefficient values with high accuracy. The findings obtained as a result of the study showed that artificial neural networks are an ideal tool that can be used to model Darcy–Forchheimer Ree–Eyring fluid flow towards a permeable stretch layer with activation energy and a convective boundary condition.     

Convective boiling of halocarbon refrigerants flowing in a horizontal copper tube – an experimental study

An experimental study of convective boiling of refrigerants R-22, R-134a and R-404A in a 12.7 mm internal diameter, 2 m long, horizontal copper tube has been performed. Experiments involved a relatively wide range of operational conditions. Experiments were performed at the evaporating temperatures of 8°C and 15°C. Quality, mass velocity and heat flux varied in the following ranges: 5% to saturated vapor, 50–500 kg/(s m²); and 5–20 kW/m². Effects of these physical parameters over the heat transfer coefficient have been investigated. High quality experiments were also performed up to the point of the tube surface dryout, a mechanism which was investigated from the qualitative point of view. Two heat transfer coefficient correlations from the literature have been evaluated through comparisons with experimental data. Deviations varied in the range from −25% to 42%.     

A survey of experimental heat transfer data for nucleate pool boiling of liquid metals and a new correlation

The experimental data for heat transfer during nucleate pool boiling of saturated liquid metals on plain surfaces are surveyed and a new correlation is presented. The correlation is h = Cq^0.7p_r^m, where C and m are, respectively, 13.7 and 0.22 p_r < 0.001 and 6.9 and 0.12 for p_r > 0.001 (h is in W/m² K and q in W/m²). This correlation has been verified with data for K, Na, Cs, Li, and Hg from 17 sources over the reduced pressure (p_r) range of 4.3 × 10⁻⁶ to 1.8 × 10⁻². The correlation of Subbotin et al. was found unsatisfactory, but a modified correlation was developed that also gives good agreement with most of the data.     

Macro-to-microchannel transition in two-phase flow: Part 2 - Flow boiling heat transfer and critical heat flux

This part of the paper presents the current experimental flow boiling heat transfer and CHF data acquired for R134a, R236fa and R245fa in single, horizontal channels of 1.03, 2.20 and 3.04 mm diameters over a range of experimental conditions. The aim of this study is to investigate the effects of channel confinement, heat flux, flow pattern, saturation temperature, subcooling and working fluid properties on the two-phase heat transfer and CHF. Experimentally, it was observed that the flow boiling heat transfer coefficients are a significant function of the type of two-phase flow pattern. Furthermore, the monotonically increasing heat transfer coefficients at higher vapor qualities, corresponding to annular flow, signifies convective boiling as the dominant heat transfer mechanism in these small scale channels. The decreasing heat transfer trend at low vapor qualities in the slug flow (coalescing bubble dominated regime) was indicative of thin film evaporation with intermittent dry patch formation and rewetting at these conditions. The coalescing bubble flow heat transfer data were well predicted by the three-zone model when setting the dryout thickness to the measured surface roughness, indicating for the first time a roughness effect on the flow boiling heat transfer coefficient in this regime. The CHF data acquired during the experimental campaign indicated the influence of saturation temperature, mass velocity, channel confinement and fluid properties on CHF but no influence of inlet subcooling for the conditions tested. When globally comparing the CHF values for R134a in the 0.51-3.04 mm diameter channels, a peak in CHF peak was observed lying in between the 0.79 (Co ≈ 0.99) and 1.03 (Co ≈ 0.78) mm channels. A new CHF correlation has been proposed involving the confinement number, Co that is able to predict CHF for R134a, R236fa and R245fa in single-circular channels, rectangular multichannels and split flow rectangular multichannels. In summary, the present flow boiling and CHF trends point to a macro-to-microscale transition as indicated by the results presented in Ong and Thome (2011) [1].     

Transient thermal entrance heat transfer in laminar pipe flows with step change in pumping pressure

Analysis is made for the transient heat transfer phenomena in the thermal entrance region of laminar pipe flows. The transient results from both the change in flow field, a step change in pressure gradient from zero to a fixed value, and the change in thermal field, a step change in the inlet temperature. An exponential scheme has been employed to solve the energy equation with the presence of axial heat conduction in the fluid. In order to demonstrate the results more clearly, a modified Nusselt number is introduced. The unsteady axial variations of conventional Nusselt number, modified Nusselt number, bulk fluid temperature and pipe wall temperature are presented for water and air over a wide range of outside heat transfer coefficients. It is observed that the outside heat transfer coefficient has a significant influences on the transient heat transfer processes. The results can be comprehensively interpreted by the interactions among the axial convection, axial diffusion, and radial diffusion.     

Investigation of flow and heat transfer of nanofluid in microchannel with variable property approach

Laminar flow and heat transfer of water-Al₂O₃ nanofluid under constant heat flux have been investigated numerically. Single-phase with temperature dependant effective properties has been assumed for fluid. Enhancement in heat transfer and increase in friction factor have been obtained by the use of nanofluid. Heat transfer enhancement is more obvious by the use of variable properties. Also, effects of temperature variation on nanofluid heat transfer are greater than the pure water.     

The thermodynamic design of heat and mass transfer processes and devices

This review article places in perspective the new work devoted both to the analysis of the thermodynamic irreversibility of heat and mass transfer components and systems and to the design of these devices on the basis of entropy generation minimization. The review focuses on the fundamental mechanisms responsible for the generation of entropy in heat and fluid flow and on the design tradeoff of balancing the heat transfer irreversibility against the fluid flow irreversibility. Applications are selected from the fields of heat exchanger design, thermal energy storage, and mass exchanger design. This article provides a comprehensive, up-to-date review of second-daw analyses published in the heat and mass transfer literature during the last decade.     

A review of pool and forced convective boiling of binary mixtures

Boiling of binary mixtures is characterized by a close linking between heat and mass transfer processes, with the evaporation rate usually being limited by the mass transfer process. This is significantly different from single-component systems where interfacial mass transfer rates are normally very high. Information on pool boiling of binary mixtures is widely available in the literature, whereas research on forced convective boiling of mixtures has become significant only over the last few years. This paper presents a brief review of experimental results obtained in pool and forced convective boiling of binary mixtures and upgrades the empirical or theoretical predictive tools for both situations.     

MHD effect of mixed convection boundary-layer flow of Powell-Eyring fluid past nonlinear stretching surface

Sufficient conditions are found for the existence of similar solutions of the mixed convection flow of a Powell-Eyring fluid over a nonlinear stretching permeable sur- face in the presence of magnetic field. To achieve this, one parameter linear group trans- formation is applied. The governing momentum and energy equations are transformed to nonlinear ordinary differential equations by use of a similarity transformation. These equations are solved by the homotopy analysis method （HAM） to obtain the approximate solutions. The effects of magnetic field, suction, and buoyancy on the Powell-Eyring fluid flow with heat transfer inside the boundary layer are analyzed. The effects of the non- Newtonian fluid （Powell-Eyring model） parameters ε and δon the skin friction and local heat transfer coefficients for the cases of aiding and opposite flows are investigated and discussed. It is observed that the momentum boundary layer thickness increases and the thermal boundary layer thickness decreases with the increase in ε whereas the momentum boundary layer thickness decreases and thermal boundary layer thickness increases with the increase in δ for both the aiding and opposing mixed convection flows.     

Heat transfer experiments in rotating boundary layer flow

The influence of Coriolis force on heat transfer in a rotating transitional boundary layer has been experimentally investigated. The experiments have been conducted for local Görtler numbers up to 150. Heat transfer measurements have been performed for a flat plate with nearly uniform heat flux applied to the surface, where the temperature was measured by the thermochromic liquid crystal method. The results indicate that heat transfer is enhanced when Coriolis force acts towards the wall, i.e., on the pressure surface. The velocity measurements under equivalent conditions show that Coriolis instability induces counter-rotating longitudinal vortices which augment the lateral transport of the fluid on the pressure surface. On the other hand, the heat transfer on the suction surface remains at the same level as compared to the case without system rotation. As a consequence, the heat transfer coefficient on the pressure surface is 1.8 times higher than that measured on the suction surface when averaged over the measured surface.