On the mechanics of crystalline solids

Elastic-plastic constitutive behavior of cubic crystals (and aggregates) at large pressure is investigated taking account of a thermodynamic basis for lattice straining. Particular attention is directed to quasi-static processes in which an explicit Schmid law governing active slip systems is adopted. Connections between a precise normality rule and the pressure-dependence of moduli and critical shear strengths are analyzed and their implications assessed.     

Stability of frictional slipping at an anisotropic/isotropic interface

The stability of steady, quasi-static slip at a planar interface between an anisotropic elastic solid and an isotropic elastic solid is studied. The paper begins with an analysis of anti-plane sliding at an orthotropic/isotropic interface. Friction at the interface is assumed to follow a rate- and state-dependent law. The stability to spatial perturbations of the form exp(ikx₁), where k is the wavenumber and x₁ is the coordinate along which the interface is studied. An expression is derived for the critical wavenumber ∣k∣_cr above which there is stability. In-plane sliding at an anisotropic/isotropic interface is subsequently studied. In this case, slip couples with normal stress changes and a constitutive law for dynamic normal stress changes is adopted. Again a formula for ∣k∣_cr is derived and the results are specialized to the case of an orthotropic/isotropic interface. Numerical plots of the dependence of ∣k∣_cr on the orientation of the orthotropic solid, as well as on the material parameters are provided.     

Numerical study of the effects of constitutive models on plastic buckling of plate elements

Compared with experiments, the J₂ deformation theory of plasticity is known to predict plastic buckling with better accuracy than the more accepted incremental J₂ flow theory. This paradox is commonly known as the ‘plastic buckling paradox’. In an attempt to analyse this discrepancy, the two mentioned constitutive models were implemented in a non-linear finite element code, along with a third non-associative J₂ flow theory. The latter model incorporates a vertex-type plastic flow rule. Using these three constitutive models, the buckling behaviour of plate outstand elements was investigated. Comparisons between the buckling strengths derived are presented. The non-linear static buckling simulations show that the instability introduced by the alternative flow rule of the non-associative model has substantial influence on the buckling behaviour. The acceptance of only small departures from normality was shown to reduce the predicted ultimate capacity of the plates. Furthermore, for plates with small plate slendernesses it was found that the imperfection sensitivity was significantly reduced when using the non-associative flow rule.     

Cyclic behavior of extruded magnesium: Experimental, microstructural and numerical approach

The present study aims at determining the influence of cyclic straining on the behavior of pure extruded magnesium. For this purpose, tensile, compressive and cyclic tests are performed (small plastic strains are applied (Δε^p/2 = 0.1% and 0.4%). Deformation mechanisms (slip and twin systems) have been observed by TEM and the different critical resolved shear stress (CRSS) have been determined. Based on microscopic observations, a crystal-plasticity-based constitutive model has been developed. The asymmetry between tensile and compressive loadings mainly results from the activation of hard slip systems in tension (such as 〈a〉 pyramidal and prismatic and 〈c + a〉 pyramidal glides) and twinning in compression. It is shown that basal slip is very easy to activate even for small Schmid factors. Numerical simulations reveal that untwinning in tension subsequent to compression must be considered to correctly fit the experimental S-shaped hysteresis curves. TEM observations indicate also intense secondary slips or twins inside the mother twins under cyclic conditions, so that twinning in compression and dislocation glide in tension are affected by cycling. The polycrystalline model allows to predict slip activities and twin volume fraction evolutions.     

On the uniqueness of a rate-independent plasticity model for single crystals

This paper presents the uniqueness and existence conditions for a rate-independent plasticity model for single crystals under a general stress state. The model is based on multiple slips on three-dimensional slip systems. The uniqueness condition for the plastic slips in a single crystal with nonlinear hardening is derived using the implicit function theorem. The uniqueness condition is the non-singularity of a matrix defined by the Schmid tensors, the elasticity, and the hardening rates of the slip systems. When this matrix becomes singular, the limitations on the loading paths that can be accommodated by the active slip systems (i.e., the existence conditions) are also given explicitly. For the compatible loading paths, a particular solution is selected by requiring the solution vector to be orthogonal to the null space of the singular coefficient matrix. The paper also presents a fully implicit algorithm for the plasticity model. Numerical examples of an fcc copper single crystal under cyclic loadings (pure shear and uniaxial strain) are presented to demonstrate the main features of the algorithm.     

Randomness and slip avalanches in gradient plasticity

While localization of deformation at macroscopic scales has been documented and carefully characterized long ago, it is only recently that systematic experimental investigations have demonstrated that plastic flow of crystalline solids on mesoscopic scales proceeds in a strongly heterogenous and intermittent manner. In fact, deformation is characterized by intermittent bursts (‘slip avalanches’) the sizes of which obey power-law statistics. In the spatial domain, these avalanches produce characteristic deformation patterns in the form of slip lines and slip bands. Unlike to the case of macroscopic localization where gradient plasticity can capture the width and spacing of shear bands in the softening regime of the stress–strain graph, this type of mesoscopically jerky like localized plastic flow is observed in spite of a globally convex stress–strain relationship and may not be captured by standard deterministic continuum modelling. We thus propose a generalized constitutive model which includes both second-order strain gradients and randomness in the local stress–strain relationship. These features are related to the internal stresses which govern dislocation motion on microscopic scales. It is shown that the model can successfully describe experimental observations on slip avalanches as well as the associated surface morphology characteristics.     

Dynamic anti-plane sliding of dissimilar anisotropic linear elastic solids

The stability of steady, dynamic, anti-plane slipping at a planar interface between two dissimilar anisotropic linear elastic solids is studied. The solids are assumed to possess a plane of symmetry normal to the slip direction, so that in-plane displacements and normal stress changes on the slip plane do not occur. Friction at the interface is assumed to follow a rate and state-dependent law with velocity weakening behavior in the steady state. The stability to spatial perturbations of the form exp(ikx₁), where k is the wavenumber and x₁ is the coordinate along the interface is studied. The critical wavenumber magnitude, |k|_cr, above which there is stability and the corresponding phase velocity, c, of the neutrally stable mode are obtained from the stability analysis. Numerical plots showing the dependence of |k|_cr and c on the unperturbed sliding velocity, V_o, are provided for various bi-material combinations of practical interest.     

Relations between twin and slip in parent lattice due to kinematic compatibility at interfaces

The relationships between a slip system in the parent lattice and its transform by twinning shear are considered in regards to tangential continuity conditions on the plastic distortion rate at twin/parent interface. These conditions are required at coherent interfaces like twin boundaries, which can be assigned zero surface-dislocation content. For two adjacent crystals undergoing single slip, relations between plastic slip rates, slip directions and glide planes are accordingly deduced. The fulfillment of these conditions is investigated in hexagonal lattices at the onset of twinning in a single slip deforming parent crystal. It is found that combinations of slip system and twin variant verifying the tangential continuity of the plastic distortion rate always exist. In all cases, the Burgers vector belongs to the interface. Certain twin modes are only admissible when slip occurs along an 〈a〉 direction of the hexagonal lattice, and some others only with a 〈c + a〉 slip. These predictions are in agreement with EBSD orientation measurements in commercially pure Ti sheets after plane strain compression.     

Damage in edge cracking of rolled metal slabs

Materials get damaged under shear deformations. Edge cracking is one of the most serious damage to the metal rolling industry, which is caused by the shear damage process and the evolution of anisotropy. To investigate the physics of the edge cracking process, simulations of a shear deformation for an orthotropic plastic material are performed. To perform the simulation, this paper proposes an elasto-aniso-plastic constitutive model that takes into account the evolution of the orthotropic axes by using a bases rotation formula, which is based upon the slip process in the plastic deformation. It is found through the shear simulation that the void can grow in shear deformations due to the evolution of anisotropy and that stress triaxiality in shear deformations of (induced) anisotropic metals can develop as high as in the uniaxial tension deformation of isotropic materials, which increases void volume. This echoes the same physics found through a crystal plasticity based damage model that porosity evolves due to the grain-to-grain interaction. The evolution of stress components, stress triaxiality and the direction of the orthotropic axes in shear deformations are discussed.     

Slip motion and stability of a single degree of freedom elastic system with rate and state dependent friction

We consider quasistatic motion and stability of a single degree of freedom elastic system undergoing frictional slip. The system is represented by a block (slider) slipping at speed V and connected by a spring of stiffness k to a point at which motion is enforced at speed V₀ We adopt rate and state dependent frictional constitutive relations for the slider which describe approximately experimental results of Dieterich and Ruina over a range of slip speeds V. In the simplest relation the friction stress depends additively on a term A In V and a state variable θ; the state variable θ evolves, with a characteristic slip distance, to the value ? B In V, where the constants A, B are assumed to satisfy B > A > 0. Limited results are presented based on a similar friction law using two state variables.Linearized stability analysis predicts constant slip rate motion at V₀ to change from stable to unstable with a decrease in the spring stiffness k below a critical value k_cr. At neutral stability oscillations in slip rate are predicted. A nonlinear analysis of slip motions given here uses the Hopf bifurcation technique, direct determination of phase plane trajectories, Liapunov methods and numerical integration of the equations of motion. Small but finite amplitude limit cycles exist for one value of k, if one state variable is used. With two state variables oscillations exist for a small range of k which undergo period doubling and then lead to apparently chaotic motions as k is decreased.Perturbations from steady sliding are imposed by step changes in the imposed load point motion. Three cases are considered: (1) the load point speed V₀ is suddenly increased; (2) the load point is stopped for some time and then moved again at a constant rate; and (3) the load point displacement suddenly jumps and then stops. In all cases, for all values of k:, sufficiently large perturbations lead to instability. Primary conclusions are: (1) ‘stick-slip’ instability is possible in systems for which steady sliding is stable, and (2) physical manifestation of quasistatic oscillations is sensitive to material properties, stiffness, and the nature and magnitude of load perturbations.     

Cylindrical void in a rigid-ideally plastic single crystal II: Experiments and simulations

Experimental results and finite element simulations of plastic deformation around a cylindrical void in single crystals are presented to compare with the analytical solutions in a companion paper: Cylindrical void in a rigid-ideally plastic single crystal I: Anisotropic slip line theory solution for face-centered cubic crystals [Kysar, J.W., Gan, Y.X., Mendez-Arzuza, G., 2005. Cylindrical void in a rigid-ideally plastic single crystal I: Anisotropic slip line theory solution for face-centered cubic crystals, International Journal of Plasticity, 21, 1481–1520]. In the first part of the present paper, the theoretical predictions of the stress and deformation field around a cylindrical void in face-centered cubic (FCC) single crystals are briefly reviewed. Secondly, electron backscatter diffraction results are presented to show the lattice rotation discontinuities at boundaries between regions of single slip around the void as predicted in the companion paper. In the third part of the paper, the finite element method has been employed to simulate the anisotropic plastic deformation behavior of FCC single crystals which contain cylindrical voids under plane strain condition. The results of the simulation are in good agreement with the prediction by the anisotropic slip line theory.     

Length scale effects on the shear localization process in metallic glasses: A theoretical and computational study

Some recent experiments on sub-micron and nano-sized metallic glass (amorphous alloy) specimens have shown that the shear localization process becomes more stable and less catastrophic when compared to the response exhibited by large sample sizes. This leads to the discovery that the shear localization process and fracture can be delayed by decreasing sample volume. In this work we develop a non-local and finite-deformation-based constitutive model using thermodynamic principles and the theory of micro-force balance to study the causes for the aforementioned observations. The constitutive model has also been implemented into a commercially available finite-element program by writing a user-material subroutine. With the aid of finite-element simulations, our constitutive model predicts that metallic glass samples have the intrinsic ability to exhibit: (a) the delaying of (catastrophic) shear localization with decreasing sample size, and (b) homogeneous deformation behavior for sample volumes smaller than the shear band nucleus.The cause for the observations listed above is the increasing influence of a non-local interaction stress with decreasing sample volume. This interaction stress has energetic origins and it affects plastic deformation due to the strong coupling between plastic shearing and free-volume generation. Akin to strain-gradient plasticity theory, the role of the interaction stress is to strengthen the material at locations where the defect density/free volume is higher compared to the rest of metallic glass sample.     

Constitutive modeling of textured body-centered-cubic (bcc) polycrystals

A new latent hardening model for body-centered-cubic (bcc) single crystals motivated by the inapplicability of the Schmid law (Critical Resolved Shear Stress Criterion) is presented. This model is based on the asymmetry of shearing resistance of the {112} slip planes depending on the shearing direction in the sense of ‘twin’ and ‘anti-twin’. For the interpretation of deformation of polycrystalline aggregates depending upon initial texture, a constitutive law for bcc single crystals is developed. This law is based on a rigorous constitutive theory for crystallographic slip that accounts for the effects of strain hardening, rate-sensitivity and thermal softening. The deformation response of textured polycrystal is investigated by means of a Taylor type averaging scheme and an established numerical procedure. Results for textured tungsten polycrystals at low and high strain rates for two different textures [001] and [011] are presented and compared with experimental results. The predictions compare well with experimental observations for the [001] texture. In the [011] texture, due to the reduced symmetry of deformation, lateral tensile stresses develop even under uniaxial compression. These lateral tensile stresses are responsible for observed lack of ductility and transgranular failure in the [011] texture.     

A dislocation density-based single crystal constitutive equation

Single crystal constitutive equations based on dislocation density (SCCE-D) were developed from Orowan’s strengthening equation and simple geometric relationships of the operating slip systems. The flow resistance on a slip plane was computed using the Burger’s vector, line direction, and density of the dislocations on all other slip planes, with no adjustable parameters. That is, the latent/self-hardening matrix was determined by the crystallography of the slip systems alone. The multiplication of dislocations on each slip system incorporated standard 3-parameter dislocation density evolution equations applied to each slip system independently; this is the only phenomenological aspect of the SCCE-D model. In contrast, the most widely used single crystal constitutive equations for texture analysis (SCCE-T) feature 4 or more adjustable parameters that are usually back-fit from a polycrystal flow curve. In order to compare the accuracy of the two approaches to reproduce single crystal behavior, tensile tests of single crystals oriented for single slip were simulated using crystal plasticity finite element modeling. Best-fit parameters (3 for SCCE-D, 4 for SCCE-T) were determined using either multiple or single slip stress–strain curves for copper and iron from the literature. Both approaches reproduced the data used for fitting accurately. Tensile tests of copper and iron single crystals oriented to favor the remaining combinations of slip systems were then simulated using each model (i.e. multiple slip cases for equations fit to single slip, and vice versa). In spite of fewer fit parameters, the SCCE-D predicted the flow stresses with a standard deviation of 14 MPa, less than one half that for the SCCE-T conventional equations: 31 MPa. Polycrystalline texture simulations were conducted to compare predictions of the two models. The predicted polycrystal flow curves differed considerably, but the differences in texture evolution were insensitive to the type of constitutive equations. The SCCE-D method provides an improved representation of single-crystal plastic response with fewer adjustable parameters, better accuracy, and better predictivity than the constitutive equations most widely used for texture analysis (SCCE-T).     

Constitutive analysis of elastic-plastic crystals at arbitrary strain

A time-independent constitutive framework is constructed for crystals capable of crystallographic shearing. No restrictions are placed on their elasticity or on the amounts of slip. In deriving properly-objective relations due account is taken of the separate motions of the material and lattice. A precise specification of the structure of the flow rule leads to conditions for the existence of plastic potentials, as well as to an exact statement of the slip criterion required for normality of the plastic strain-increment in conjugate variables. Objective hardening laws are also examined and sufficiency conditions obtained for uniqueness of the slip magnitudes.     

Basic equations for the microscopic theory of plasticity of polycrystalline materials with given texture

An expression for the yield stress of anisotropic materials is applied to the anisotropic strength of hard rolled copper foils whose crystallographic texture is known. We assume that this crystallographic texture is the only cause of the anisotropic plastic behaviour of the material. The model used for the yield stress is also used to deduce:

1. Stress-strain relations for isotropic polycrystalline materials;
2. A formula for the fully plastic strain tensor, applied to anisotropic hard rolled copper foils.

For the anisotropic copper foils considered the calculated curves of the yield stress and of the strain tensor as a function of the angle x between rolling and tensile direction agree qualitatively with the measured values. However, the theory is not complete, since the yield stress and the plastic strain tensor are both a function of a parameter Q, the fraction of the number of available crystallographic slip planes on which the maximum shear stress has reached the critical value τ_a. We assume that for “fully” plastic deformation a certain critical fraction Q _e of the total number of slip planes has to be active. The fraction Q _e is called the critical active quantity. With the parameter Q _e we adjust the calculated curves to the measured ones. The dependence of Q _e on the properties of the material (e.g. the crystallographic texture) is discussed in Appendix I.     

Dissipative interface waves and the transient response of a three-dimensional sliding interface with Coulomb friction

We investigate the linearized response of two elastic half-spaces sliding past one another with constant Coulomb friction to small three-dimensional perturbations. Starting with the assumption that friction always opposes slip velocity, we derive a set of linearized boundary conditions relating perturbations of shear traction to slip velocity. Friction introduces an effective viscosity transverse to the direction of the original sliding, but offers no additional resistance to slip aligned with the original sliding direction. The amplitude of transverse slip depends on a nondimensional parameter η=c_sτ₀/μv₀, where τ₀ is the initial shear stress, 2v₀ is the initial slip velocity, μ is the shear modulus, and c_s is the shear wave speed. As η→0, the transverse shear traction becomes negligible, and we find an azimuthally symmetric Rayleigh wave trapped along the interface. As η→∞, the inplane and antiplane wavesystems frictionally couple into an interface wave with a velocity that is directionally dependent, increasing from the Rayleigh speed in the direction of initial sliding up to the shear wave speed in the transverse direction. Except in these frictional limits and the specialization to two-dimensional inplane geometry, the interface waves are dissipative. In addition to forward and backward propagating interface waves, we find that for η>1, a third solution to the dispersion relation appears, corresponding to a damped standing wave mode. For large-amplitude perturbations, the interface becomes isotropically dissipative. The behavior resembles the frictionless response in the extremely strong perturbation limit, except that the waves are damped. We extend the linearized analysis by presenting analytical solutions for the transient response of the medium to both line and point sources on the interface. The resulting self-similar slip pulses consist of the interface waves and head waves, and help explain the transmission of forces across fracture surfaces. Furthermore, we suggest that the η→∞ limit describes the sliding interface behind the crack edge for shear fracture problems in which the absolute level of sliding friction is much larger than any interfacial stress changes.     

Rate-dependent quasi-flow corner theory for elastic/visco-plastic materials

A rate-dependent quasi-flow plastic constitutive model with punch-speed sensitivity is proposed for the large-deformation sheet metal forming process, which is based on the quasi-flow corner theory and U–L formulation for the virtual work-rate equation. Three kinds of constitutive theories with strain rate dependence, classical flow theory, deformation theory with rate form obeying non-orthogonality rule, and the present quasi-flow corner theory, are introduced into the U–L finite element formulation to simulate the deformation localization processes of plane strain tension in order to investigate effects of strain rate sensitivity on the localizing deformation characters. Furthermore, three kinds of typical forming processes sheet metals, one being an uniaxial stretching and another being a square cup drawing with circular blank, and third being a deep drawing of an oil pan, actual industrial forming part, are also numerically simulated by the present model and compared with experimental results. Good agreement between numerical simulation and experimental ones exhibits the validity of the quasi-flow corner theory.     

Gradient single-crystal plasticity with free energy dependent on dislocation densities

This study develops a small-deformation theory of strain-gradient plasticity for single crystals. The theory is based on: (i) a kinematical notion of a continuous distribution of edge and screw dislocations; (ii) a system of microscopic stresses consistent with a system of microscopic force balances, one balance for each slip system; (iii) a mechanical version of the second law that includes, via the microscopic stresses, work performed during viscoplastic flow; and (iv) a constitutive theory that allows:

•

the free energy to depend on densities of edge and screw dislocations and hence on gradients of (plastic) slip;

•

the microscopic stresses to depend on slip-rate gradients.

The microscopic force balances when augmented by constitutive relations for the microscopic stresses results in a system of nonlocal flow rules in the form of second-order partial differential equations for the slips. When the free energy depends on the dislocation densities the microscopic stresses are partially energetic, and this, in turn, leads to backstresses in the flow rules; on the other hand, a dependence of these stresses on slip-rate gradients leads to a strengthening. The flow rules, being nonlocal, require microscopic boundary conditions; as an aid to numerical solutions a weak (virtual power) formulation of the flow rule is derived.