Elongational and shear rheology of carbon nanotube suspensions

Rheological behavior of concentrated suspensions of chemical vapor deposition carbon nanotubes in uniaxial elongation and simple shear is studied experimentally and theoretically. Nanotubes are suspended in viscous host liquids—castor oil or its blends with n-decane. The elongational measurements are performed by analyzing self-thinning (due to surface tension effect) liquid threads of nanotube suspensions. A quasi-one-dimensional model is used to describe the self-thinning process, whereas corrections accounting for thread nonuniformity and necking are introduced a posteriori. The effects of nanotube concentration and aspect ratio, viscosity of the suspending liquid, and initial diameter of the self-thinning thread in uniaxial elongation are elucidated. The results for uniaxial elongation are compared with those for simple shear. The correspondence in the results of the shear and elongational measurements is addressed and interpreted. The results conform to the Herschel–Bulkley rheological constitutive equation (i.e., power law fluids with yield stress). However, the yield stress in elongation is about 40% higher than in simple shear flow, which suggests that the original Herschel–Bulkley model need modification with the yield stress being a function of the second invariant of the deviatoric stress tensor. The present effort is the first to study capillary self-thinning of Herschel–Bulkley liquids, which are exemplified here by suspensions of carbon nanotubes.     

Viscoelastic melt rheology and time–temperature superposition of polycarbonate–multi-walled carbon nanotube nanocomposites

This work investigates the linear and non-linear viscoelastic melt rheology of four grades of polycarbonate melt compounded with 3 wt% Nanocyl NC7000 multi-walled carbon nanotubes and of the matching matrix polymers. Amplitude sweeps reveal an earlier onset of non-linearity and a strain overshoot in the nanocomposites. Mastercurves are constructed from isothermal frequency sweeps using vertical and horizontal shifting. Although all nanocomposites exhibit a second plateau at ～10⁵ Pa, the relaxation times estimated from the peak in loss tangent are not statistically different from those of pure melts estimated from cross-over frequencies: all relaxation timescales scale with molar mass in the same way, evidence that the relaxation of the polymer network is the dominant mechanism in both filled and unfilled materials. Non-linear rheology is also measured in large amplitude oscillatory shear. A comparison of the responses from frequency and amplitude sweep experiments reveals the importance of strain and temperature history on the response of such nanocomposites.     

Rheological behaviour of nano-composites based on polyamide 6 under shear and elongational flow at high strain rates

In this work, the rheological behaviour of high molecular mass polyamide 6 (PA6)/organo-montmorillonite nano-composites, obtained via melt blending, was investigated under shear and extensional flow. Capillary rheometry was used for the measurement of high shear rate steady state shear viscosity and die entrance pressure losses; further, by the application of a converging flow method (Cogswell model) to these experimental results, elongational viscosity data were indirectly calculated. The extensional behaviour was directly investigated by means of melt spinning experiments, and data of apparent elongational viscosity were determined. The results evidenced that the presence of the organo-clay in filled PA6 melts modifies the rheological behaviour of the material, with respect to the unfilled polymer, in dependence on the type of flow experienced by the fluid. In shear flow, the nano-composites showed a slightly lower viscosity than neat PA6, whereas in elongation, they appeared much more viscous, in dependence on the organo-clay content.     

Comparison of viscous and elastic properties of polyolefin melts in shear and elongation

Viscous and elastic properties of a linear polypropylene (PP) and a long-chain branched low-density polyethylene (LDPE) have been investigated by creep and creep–recovery experiments in shear and elongation. The data obtained verify the ratios between the linear values of the viscosities and the steady-state elastic compliances in shear and elongation predicted by the theory of linear viscoelasticity. In the nonlinear range, no simple correlation between the viscous behaviour in shear and elongation exists. The elongational viscosity of the PP decreases with increasing stress analogously to the shear thinning observed; the linear range extends to higher stresses in elongation than in shear, however. The LDPE shows thinning in shear and strain hardening in elongational flow. For the LDPE, a linear steady-state elastic tensile compliance corresponding to one third of the linear steady-state elastic compliance in shear was determined. For the PP, this theoretically predicted value is approximately reached. Analogous to the viscous behaviour, the linear range extends to higher stresses in elongation than in shear. For both materials, the steady-state elastic compliances in the nonlinear range decrease with increasing stress in shear as well as in elongation. However, the decrease in elongation is more pronounced.     

Energetically crosslinked transient network (ECTN) model: implications in transient shear and elongation flows

Several diverse and seemingly unrelated unusual rheological phenomena such as double stress overshoots, maximum in elongation viscosity with stretch rates, phase separation in deforming solutions, uncharacteristically long restoration times, etc., observed in solutions of polar polymers might have a common physical origin, which is related to shear-induced modification of the rates of creation and loss of energetic transient crosslinks (hydrogen bonds). We argue that the dynamics of energetic crosslinks (H-bonds) are fundamentally different than those of physical crosslinks (chain entanglements). We have incorporated some of these essential differences in a phenomenological framework of a transient network theory namely the Energetically Crosslinked Transient Network (ECTN) model. We show that the ECTN model can successfully predict double stress overshoots in shear flows and the maximum in elongation viscosity with stretch rates in elongational flows.     

The orientational behavior of multiwall carbon nanotubes in polycarbonate in simple shear flow

This paper describes the changes in the orientation of multiwall carbon nanotubes (MWCNT) in polycarbonate as determined by transient and oscillatory shear rheology. It is well known from rheological studies on composites with macroscopic fibers that the overshoot in transient shear viscosity is caused by the change in orientation distribution of these fibers. This study shows that although an overshoot in transient shear viscosity of MWCNT/polycarbonate is measured at shear rates as low as 0.1 s^− 1, the MWCNT network is disturbed only at considerably higher shear rates. Scanning electron microscopy micrographs and oscillatory shear show that MWCNT in thermoplastic composites will only be oriented at high shear rates. Simultaneous measurements of the electrical conductivity during rheological start-up shear and oscillatory measurements show large differences between electrical and mechanical relaxation behaviors. The viscosity of the composite seems to depend strongly on the MWCNT network density, whereas the proximity of the tubes at the network points seems to determine the electrical properties of the MWCNT composite.     

Stress and neutron scattering measurements on linear polymer melts undergoing steady elongational flow

We use small-angle neutron scattering to measure the molecular stretching in polystyrene melts undergoing steady elongational flow at large stretch rates. The radius of gyration of the central segment of a partly deuterated polystyrene molecule is, in the stretching direction, increasing with the steady stretch rate to a power of about 0.25. This value is about half of the exponent observed for the increase in stress value σ, in agreement with Gaussian behavior. Thus, finite chain extensibility does not seem to play an important role in the strongly non-linear extensional stress behavior exhibited by the linear polystyrene melt.     

Modelling elongational and shear rheology of two LDPE melts

Experimental data of two low-density polyethylene (LDPE) melts at 200°C for both shear flow (transient and steady shear viscosity as well as transient and steady first normal stress coefficient) and elongational flow (transient and steady-state elongational viscosity) as published by Pivokonsky et al. (J Non-Newtonian Fluid Mech 135:58–67, 2006) were analysed using the molecular stress function model for broadly distributed, randomly branched molecular structures. For quantitative modelling of melt rheology in both types of flow and in a very wide range of deformation rates, only three nonlinear viscoelastic material parameters are needed: Whilst the rotational parameter, a ₂, and the structural parameter, β, are found to be equal for the two melts considered, the melts differ in the parameter describing maximum stretch of the polymer chains.     

Thermal effects on interfacial stress transfer characteristics of carbon nanotubes/polymer composites

The paper presents an analytical method to investigate thermal effects on interfacial stress transfer characteristics of single/multi-walled carbon nanotubes/polymer composites system under thermal loading by means of thermoelastic theory and conventional fiber pullout models. In example calculations, the mechanical properties and the thermal expansion coefficients of carbon nanotubes and polymer matrix are, respectively, treated as the functions of temperature change. Numerical examples show that the interfacial shear stress transfer behavior can be described and affected by several parameters such as the temperature field, volume fraction of CNT, and numbers of wall layer and the outermost radius of carbon nanotubes. From the results carried out it is found that mismatch of thermal expansion coefficients between the carbon nanotubes and polymer matrix may be more important in governing interfacial stress transfer characteristics of carbon nanotubes/polymer composite system.     

A differential constitutive equation for polymer melts

A modification of the Giesekus constitutive equation is derived by incorporating (approximately, via the Peterlin approximation) the finite extensibility of polymer molecules into dumbbell kinetic theory along with the anisotropic hydrodynamic drag suggested by Giesekus. The constitutive equation that is obtained retains much of the simplicity of Giesekus' constitutive equation, but it involves terms that are cubic in the stress as well as those that are quadratic. It is shown that the constitutive equation quantitatively describes the steady elongational viscosity of the IUPAC polymer melt A (including the strain softening of the melt), but it cannot describe the elongational and shear viscosities simultaneously. It is also shown that the constitutive equation satisfies the Lodge-Meissner relation for shear strains less than unity.     

Modeling elongational viscosity of blends of linear and long-chain branched polypropylenes

To enhance the melt strength of a conventional linear polypropylene (L-PP), blends with a long-chain branched polypropylene (LCB-PP) were produced by adding 2, 5, 10, 25, 50, and 75 wt% of LCB-PP to L-PP and mixing in a twin screw extruder. It was found that, already, an addition of 10% or less of LCB-PP to L-PP leads to significant strain hardening. Elongational viscosity data of L-PP and LCB-PP and those of their blends were analyzed by the use of the molecular stress function (MSF) theory. While L-PP is characterized by the MSF parameter, β=1 (typical for linear melts), and shows very little chain stretch (), melt elongational behavior of LCB-PP is characterized by the MSF parameters, β=2 (typical of LCB melts), and (which corresponds to a maximum stretch of molecular chains by a factor of 15). By extruding LCB-PP, a refining effect is observed similar to the refining effects seen in low density polyethylene (LDPE), which reduces the steady-state elongational viscosity and reduces to 121. A second-order mixing rule for the fractional relaxation moduli, g _i , was found to show good agreement with the linear-viscoelastic data of the blends. To simulate the elongational viscosities of the L-PP/LCB-PP blends, a similar second-order mixing rule was used for the MSF parameter, β, while a first-order mixing rule was found to be appropriate for . This allows for a quantitative prediction of the time-dependent elongational viscosities of all L-PP/LCB-PP blends on the basis of the linear and nonlinear parameters of the mixing components L-PP and LCB-PP only. Comparison between the steady-state elongational viscosities as obtained from creep experiments shows good agreement with predictions.     

Rheotens-mastercurves and elongational viscosity of polymer melts

In a Rheotens experiment, the tensile force needed for elongation of an extruded filament is measured as a function of the draw ratio. For thermo-rheologically simple polymer melts, the existence of Rheotens-mastercurves was proved by Wagner, Schulze, and Göttfert (1995). Rheotens-mastercurves are invariant with respect to changes in melt temperature and changes in the average molar mass. By use of purely viscous models, we convert Rheotens-mastercurves of a branched and a linear polyethylene melt to elongational viscosity as a function of strain rate. The resulting elongational viscosity from constant force extension experiments is found to be in general agreement with what is expected as steady-state viscosity of polyethylene melts measured in either constant strain-rate or constant stress mode.Dedicated to Prof. Dr. J. Meissner on the occasion of his retirement from the chair of Polymer Physics at the Eidgenössische Technische Hochschule (ETH) Zürich, Switzerland     

Melt shear rheology of carbon nanofiber/polystyrene composites

The rheological behavior and morphology of carbon nanofiber/polystyrene (CNF/PS) composites in their melt phase have been characterized both through experimental measurements and modeling. Composites prepared in the two different processes of solvent casting and melt blending are contrasted; melt-blended and solvent-cast composites were each prepared with CNF loadings of 2, 5, and 10 wt%. A morphological study revealed that the melt blending process results in composites with shorter CNFs than in the solvent-cast composites, due to damage caused by the higher stresses the CNFs encounter in melt blending, and that both processes retain the diameter of the as-received CNFs. The addition of carbon nanofiber to the polystyrene through either melt blending or solvent casting increases the linear viscoelastic moduli, G′ and G″, and steady-state viscosity, η, in the melt phase monotonically with CNF concentration, more so in solvent cast composites with their longer CNFs. The melt phase of solvent-cast composites with higher CNF concentrations exhibit a plateau of the elastic modulus, G′, at low frequencies, an apparent yield stress, and large first normal stress difference, N ₁, at low strain rates, which can be attributed to contact-based network nanostructure formed by the long CNFs. A nanostructurally-based model for CNF/PS composites in their melt phase is presented which considers the composite system as rigid rods in a viscoelastic fluid matrix. Except for two coupling parameters, all material constants in the model for the composite systems are deduced from morphological and shear flow measurements of its separate nanofiber and polymer melt constituents of the composite. These two coupling parameters are polymer–fiber interaction parameter, σ, and interfiber interaction parameter, C _I. Through comparison with our experimental measurements of the composite systems, we deduce that σ is effectively 1 (corresponding to no polymer–fiber interaction) for all CNF/PS nanocomposites studied. The dependence of CNF orientation on strain rate which we observe in our experiments is captured in the model by considering the interfiber interaction parameter, C _I, as a function of strain rate. Applied to shear flows, the model predicts the melt-phase, steady-state viscosities, and normal stress differences of the CNF/PS composites as functions of shear rate, polymer matrix properties, fiber length, and mass concentration consistent with our experimental measurements.     

On modes and criteria of ABS melt failure in extension

Melt failure of a commercial ABS polymer in uniaxial extension over ranges of elongation rate ([(e)\dot] = 0.01 - 1.0 s ^{- 1}\dot \varepsilon = 0.01 - 1.0\,{\rm s}^{ - 1} ) and temperature (140-200 °C) was investigated. Four methods of experimental and numerical calculation for determination of modes and criteria of melt failure in uniaxial extension were investigated: 1) visual observation of necking; 2) visual observation of non-uniform flow during stress relaxation after cessation of steady elongation; 3) calculation of the Considère criterion from the measured elongational stress-strain curve; 4) numerical calculation of inflection point (‘C²/‘)²=0) from the tensile stress-strain curve. In addition, under higher Deborah number conditions the critical Hencky strains at Considère criterion were calculated using PSM model parameters (! and #) and were compared with those obtained from the measured elongational stress-strain curve. The relationship between these failure modes is discussed in terms of rheological properties of the polymer, putting emphasis on the relationship with the thermoforming process. The Considère criterion appears to be the most effective indicator of the non-uniform deformation of ABS melt in uniaxial extension under conditions where cohesive fracture does not occur. The rheological properties such as elongational viscosity, strain hardening and/or strain softening, and their temperature dependence play an important role in determining the growth and transition of melt failure of ABS polymer in uniaxial extension.     

Enhanced melt strength and stretching of linear low-density polyethylene extruded under strong slip conditions

The influence of extrusion under strong slip conditions on the extensional properties of linear low-density polyethylene was studied in this work. The material was extruded at two different temperatures under strong slip and no slip conditions, and was subsequently subjected to uniaxial elongational flow by means of a Rheotens device. Strong slip was evident through the elimination of sharkskin distortions and the stick-slip instability, as well as by the electrification of the extrudates. The extrudate swell was smaller in the presence of slip when comparing with no slip conditions at constant apparent shear rate, but it was found to be a unique function of the shear stress if comparison was performed at constant stress. The draw ratio and melt strength of the filaments obtained under slip conditions were larger compared to those without slip. In addition, draw resonance was postponed to higher draw ratios during the extrusion with strong slip at constant apparent shear rate. It is suggested that slip of the polymer at the die wall decreases the shear stress in the bulk, and therefore, restricts the disentanglement and orientation of macromolecules during flow, which subsequently produces the increase in draw ratio and melt strength during stretching.     

液晶高分子-各向异性流体挤出拉伸分岔研究

应用共转导数型本构方程研究了液晶高分子纺丝挤出过程的拉伸黏度,应用计算机符号运算软件 Maple得出解析表达式,拉伸黏度与拉伸率之间关系(随剪切速率变化)表明存在分岔现象,得出拉伸黏度显著高于相应的剪切黏度,解释了液晶高分子熔体挤出时不发生挤出胀大的物理机制．     

Numerical simulation of entry flow of the IUPAC-LDPE melt

Numerical simulations have been undertaken for the creeping entry flow of a well-characterized polymer melt (IUPAC-LDPE) in a 4:1 axisymmetric and a 14:1 planar contraction. The fluid has been modeled using an integral constitutive equation of the K-BKZ type with a spectrum of relaxation times (Papanastasiou–Scriven–Macosko or PSM model). Numerical values for the constants appearing in the equation have been obtained from fitting shear viscosity and normal stress data as measured in shear and elongational data from uniaxial elongation experiments. The numerical solutions show that in the axisymmetric contraction the vortex in the reservoir first increases with increasing flow rate (or apparent shear rate), goes through a maximum and then decreases following the behavior of the uniaxial elongational viscosity. For the planar contraction, the vortex diminishes monotonically with increasing flow rate following the planar extensional viscosity. This kinematic behavior is not in agreement with recent experiments. The PSM strain-memory function of the model is then modified to account for strain-hardening in planar extension. Then the vortex pattern shows an increase in both axisymmetric and planar flows. The results for planar flow are compared with recent experiments showing the correct trend.     

Micromechanics and macromechanics of carbon nanotube-enhanced elastomers

The effects of carbon nanotubes on the mechanical behavior of elastomeric materials is investigated. The large deformation uniaxial tension and uniaxial compression stress-strain behaviors of a representative elastomer are first presented. This elastomer is then reinforced with multi-wall carbon nanotubes (MWNTs) and the influence of weight fraction of MWNTs on the large deformation behavior of the resulting composite is quantified. The initial stiffness and subsequent strain-induced stiffening at large strains are both found to increase with MWNT content. The MWNTs are also found to increase both the tensile strength and the tensile stretch at break. A systematic approach for reducing the experimental data to isolate the MWNT contribution to the strain energy of the composite is presented. A constitutive model for the large strain deformation behavior of MWNT-elastomer composites is then developed. The effects of carbon nanotubes are modeled via a constitutive element which tracks the stretching and rotation of a distribution of wavy carbon nanotubes. The MWNT strain energy contribution is due to the bending/unbending of the initial waviness and provides the increase in initial stiffness as well as the retention and further enhancement of the increase in stiffness with large strains. The model is shown to track the stretching and rotation of the CNTs with macroscopic strain as well as predict the dependence of the macroscopic stress-strain behavior on the MWNT content for both uniaxial tension and uniaxial compression.     

Recoverable deformation and morphology after uniaxial elongation of a polystyrene/linear low density polyethylene blend

The transient recoverable deformation ratio after melt elongation at various elongational rates and maximum elongations was investigated for pure polystyrene and for a 85 wt.% polystyrene/15 wt.% linear low density polyethylene (PS/LLDPE 85:15) blend at a temperature of 170 ^oC. The ratio p of the zero shear rate viscosity of LLDPE to that of PS is p = 0.059 ≈ 1:17. Retraction of the elongated LLDPE droplets back to spheres and end-pinching is observed during recovery. A simple additive rule is applied in order to extract the contribution of the recovery of the elongated droplets from the total recovery of the blend. In that way, the recoverable portion of the PS/LLDPE blend induced by the interfacial tension is determined and compared with the results of a theory based on an effective medium approximation. The effective medium approximation reproduces well the time scale of the experimental data. In addition, the trends that the recoverable deformation increases with elongational rate and maximum elongation are captured by the theoretical approach.     

Linear viscoelastic model for elongational viscosity by control theory

Flows involving different types of chain branches have been modelled as functions of the uniaxial elongation using the recently generated constitutive model and molecular dynamics for linear viscoelasticity of polymers. Previously control theory was applied to model the relationship between the relaxation modulus, dynamic and shear viscosity, transient flow effects, power law and Cox–Merz rule related to the molecular weight distribution (MWD) by melt calibration. Temperature dependences and dimensions of statistical chain tubes were also modelled. The present study investigated the elongational viscosity. We introduced earlier the rheologically effective distribution (RED), which relates very accurately and linearly to the viscoelastic properties. The newly introduced effective strain-hardening distribution (RED_H) is related to long-chain branching. This RED_H is converted to real long-chain branching distribution by melt calibration and a simple relation formula. The presented procedure is very effective at characterizing long-chain branches, and also provides information on their structure and distribution. Accurate simulations of the elongational viscosities of low-density polyethylene, linear low-density polyethylene and polypropylene, and new types of MWDs are presented. Models are presented for strain-hardening that includes the monotonic increase and overshoot effects. Since the correct behaviour at large Hencky strains is still unclear, these theoretical models may aid further research and measurements.