用PSM模型模拟聚合物熔体的长口模挤出胀大

 以作者提出的模拟黏弹流体挤出胀大流动的方法为基础，计算了 IUPAC-LDPE熔体经过长圆形口模的挤出胀大. 计算结果同文献的报道 基本一致，表明作者提出的方法适于黏弹聚合物熔体的挤出胀大模拟.     

基于格子Boltzmann两相模型的粘弹流体挤出胀大分析

挤出胀大的数值模拟是非牛顿流体研究中具有挑战性的问题．本文运用格子Boltzmann方法(LBM)分析Oldroyd-B和多阶松弛谱PTT粘弹流体的挤出胀大现象，采用颜色模型模拟出口处粘弹流体和空气的两相流动，通过重新标色获得两种流体的界面，并最终获得胀大的形状．Navier-Stokes方程和本构方程的求解采用双分布函数模型．将胀大的结果与解析解、实验解和单相自由面LBM结果进行了比较，发现格子Boltzmann两相模型结果与解析解和实验结果相吻合，相比于单相模型，收敛速度更快，解的稳定性更高．研究了流道尺寸对胀大率的影响，并对挤出胀大的内在机理进行了分析．     

积分型Maxwell流体挤出胀大的数值模拟

应用Luo提出的基于常规有限单元的应力计算方法和范毓润回避奇点的方法,模拟了积分型Maxwell黏弹流体的挤出胀大流动,计算得到了Weissenberg数达1．0下的合理结果。     

基于格子Boltzmann方法的挤出胀大的数值模拟

将单相格子Boltzmann方法(lattice Boltzmann method,LBM)引入到粘弹流体的瞬态挤出胀大的数值模拟中,建立了基于双分布函数的自由面粘弹性流动格子Boltzmann模型.分析得到的流道中流动速度分布和构型张量结果与理论解十分吻合.对粘弹流体瞬态挤出胀大过程进行了模拟,并分析了运动粘度比和剪切速率对挤出胀大率的影响,得到的胀大率结果与理论分析和其它模拟结果基本一致.表明给出的LBM可以捕捉挤出胀大的瞬态效应.     

用PSM模型模拟聚合物熔体轴对称收缩流动

采用模拟黏弹流体挤出胀大的方法，计算了IUPAC-LDPE熔体经过4：1轴对称收缩流道的流动．计算的相对涡强度、入口校正和献中的结果基本一致，给出的流场也显示出计算结果是合理的．表明该方法能够适用于用积分型PSM模型表征的黏弹流体在收缩流道内的流动模拟．     

黏弹流体流动的数值模拟研究进展

综述了黏弹流体流动数值模拟的研究进展,突出介绍近十年来有限元法在黏弹流体流动数值模拟研究中取得的成果,通过动量方程的适当变形和本构方程离散权函数的合理选择,可以显著增强数值计算的稳定性。得到较高Weissenberg数下的解,同时文中对黏弹流体流动数值模拟中本构方程的应用、非等温情况和三维空间下的研究进行了介绍。     

非等温黏弹性复杂流动的改进SPH方法模拟

非等温黏弹性流体广泛存在于自然界和工业生产中,准确预测黏弹性流体的非等温流动机理和复杂流变特性有着重要的应用价值.文章提出一种改进的光滑粒子流体动力学(smoothed particle hydrodynamics,SPH)方法对非等温黏弹性复杂流动进行了数值模拟,其中流体的黏弹特性通过eXtended Pom-Pom本构模型来表征.为了提高模拟结果的精度,采用了一种核函数梯度的修正算法;为了灵活地施加边界条件,发展了边界粒子和虚拟粒子相联合的边界处理方法;为了消除流动过程中的拉伸不稳定性,施加了粒子迁移技术.运用改进SPH方法数值模拟了液滴撞击固壁和F型腔注塑成型问题,通过与Basilisk软件得到的结果进行比较验证了改进SPH方法求解非等温黏弹性流体的有效性.通过利用不同粒子初始间距进行计算,评价了改进SPH方法的数值收敛性.研究了非等温流动相较于等温流动的不同流动特征,深入分析了不同热流变参数对流动过程的影响.数值结果表明,文章提出的改进SPH方法可稳定、准确地描述非等温黏弹性复杂流动的传热机理、复杂流变特性和自由面变化特性.     

挤出胀大流动的有限元方法研究

本文对Luo-Tanner提出的流线有限元作了重要的改进,提出了沿通过单元高斯点的流线积分本构方程的方法,迴避了速度梯度在单元边界上间断和出口处应力奇点的困难,同时减少了计算量,对比计算表明,采用压力不连续单元来加强不可压缩性限制能使计算质量和收敛性都得到显著的提高,对Maxwell流体的轴对称挤出胀大流动在Weissenberg数1.2下获得了合理的收敛解。     

PTT黏弹性流体的光滑粒子动力学方法模拟

运用光滑粒子流体动力学(smoothed particle hydrodynamics, SPH)方法对基于PHan-Thien-Tanner (PTT)模型的黏弹性流动进行了数值模拟. 首先, 利用SPH方法模拟了基于PTT模型的平板 Poiseuille流, 通过与文献结果的比较, 验证了SPH方法模拟黏弹性流动的准确性和有效性; 随后, 基于PTT模型对黏弹性自由表面流-液滴碰撞问题进行了SPH模拟, 研 究了PTT模型中拉伸参数对碰撞过程的影响. 为了解决张力不稳定问题, 采用简化的 人工应力公式. 数值结果表明, SPH方法可有效而灵活地模拟黏弹自由表面流问题.     

基于虚拟区域法的黏弹性流体中微生物游动的数值模拟和应用

微生物是自然生态系统的重要组成部分,掌握微生物在复杂流体中的运动特性可以为微型器件的设计制造提供理论指导.壁面效应是微生物游动研究中的重要问题之一,已有研究表明微生物在壁面附近存在复杂的行为特征.然而已有研究大多集中于微生物在牛顿流体中的游动模拟,仅有少数涉及黏弹性流体等非牛顿流体.本文采用直接力虚拟区域法与乔列斯基分解相结合的数值方法,引入Squirmer微生物游动模型,研究了微生物在黏弹性流体中的游动问题.首先给出求解黏弹性流体本构方程的数值格式;并将该方法应用于研究微生物游动中的壁面效应.研究结果表明,游动方向是影响微生物颗粒壁面效应的重要因素.流体弹性应力会对微生物产生一个反向转矩,影响微生物的游动方向,从而阻碍微生物逃离壁面.微生物颗粒在黏弹性流体中与壁面作用时间较长,几乎达到牛顿流体的两倍以上.     

Numerical study of the combined effects of inertia,slip, and compressibility in extrusion of yield stress fluids

The axisymmetric extrudate swell flow of a compressible Herschel–Bulkley fluid with wall slip is solved numerically. The Papanastasiou-regularized version of the constitutive equation is employed, together with a linear equation of state relating the density of the fluid to the pressure. Wall slip is assumed to obey Navier’s slip law. The combined effects of yield stress, inertia, slip, and compressibility on the extrudate shape and the extrudate swell ratio are analyzed for representative values of the power-law exponent. When the Reynolds number is zero or low, swelling is reduced with the yield stress and eventually the extrudate contracts so that the extrudate swell ratio reaches a minimum beyond which it starts increasing asymptotically to unity. Slip suppresses both swelling and contraction in this regime. For moderate Reynolds numbers, the extrudate may exhibit necking and the extrudate swell ratio initially increases with yield stress reaching a maximum; then, it decreases till a minimum corresponding to contraction, and finally, it converges asymptotically to unity. In this regime, slip tends to eliminate necking and may initially cause further swelling of the extrudate, which is suppressed if slip becomes stronger. Compressibility was found to slightly increase swelling, this effect being more pronounced for moderate yield stress values and wall slip.     

The compressible Newtonian extrudate swell problem

We solve the compressible Newtonian extrudate swell problem in order to investigate the effect of compressiblity on the shape of the extrudate. We employ a first-order equation of state relating the density to the pressure and use finite elements for the numerical solution of the problem. Our results show that the shape of the extrudate and the final extrudate swell ratio are not significanlty affected even at high compressibility values.     

Quantitative evaluation of extrudate swell from viscoelastic properties of polystyrene

A theory of extrudate swell for short, intermediate or long dies is presented. In our experiment, we consider that the swelling phenomenon is mainly due to the recoverable elongational strain induced by the converging flow at the die entrance, as well as by recoverable shear strain originating within the die. From these concepts, an equation has been derived for the quantitative prediction of extrudate swell from the elastic material properties such as the entrance pressure drop, the relaxation modulus and the recoverable shear strain. Excellent agreement is found between predicted and measured values of extrudate swell obtained on commercial polystyrene melt, using capillaries of length-to-diameter ratios ranging from 1 to 20 and in a wide range of shear rates.     

Prediction of extrudate swell in polymer melt extrusion using an Arbitrary Lagrangian Eulerian (ALE) based finite element method

Accurate prediction of extrudate (die) swell in polymer melt extrusion is important as this helps in appropriate die design for profile extrusion applications. Extrudate swell prediction has shown significant difficulties due to two key reasons. The first is the appropriate representation of the constitutive behavior of the polymer melt. The second is regarding the simulation of the free surface, which requires special techniques in the traditionally used Eulerian framework. In this paper we propose a method for simulation of extrudate swell using an Arbitrary Lagrangian Eulerian (ALE) technique based finite element formulation. The ALE technique provides advantages of both Lagrangian and Eulerian frameworks by allowing the computational mesh to move in an arbitrary manner, independent of the material motion. In the present method, a fractional-step ALE technique is employed in which the Lagrangian phase of material motion and convection arising out of mesh motion are decoupled. In the first step, the relevant flow and constitutive equations are solved in Lagrangian framework. The simpler representation of polymer constitutive equations in a Lagrangian framework avoids the difficulties associated with convective terms thereby resulting in a robust numerical formulation besides allowing for natural evolution of the free surface with the flow. In the second step, mesh is moved in ALE mode and the associated convection of the variables due to relative motion of the mesh is performed using a Godunov type scheme. While the mesh is fixed in space in the die region, the nodal points of the mesh on the extrudate free surface are allowed to move normal to flow direction with special rules to facilitate the simulation of swell. A differential exponential Phan Thien Tanner (PTT) model is used to represent the constitutive behavior of the melt. Using this method we simulate extrudate swell in planar and axisymmetric extrusion with abrupt contraction ahead of the die exit. This geometry allows the extrudate to have significant memory for shorter die lengths and acts as a good test for swell predictions. We demonstrate that our predictions of extrudate swell match well with reported experimental and numerical simulations.     

Compressible extrudate swell

There are few computations of polymer forming processes which include compressibility. Here we estimate the effect of compressibility in Newtonian and PTT fluids on extrudate swell and stick-flip flow. Changes of the order of a few per cent occur in swelling, which is in accord with expectations.     

A finite difference analysis of the extrudate swell problem

The extrudate swell phenomenon of a purely viscous fluid is analysed by solving simultaneously the Cauchy momentum equations along with the continuity equation by means of a finite difference method. The circular and planar jet flows of Newtonian and power-law fluids are simulated using a control volume finite difference method suggested by Patankar called SIMPLER (semi-implicit method for pressure-linked equations). This method uses the velocity components and pressure as the primitive variables and employs a staggered grid and control volume for each separate variable. The numerical results show good agreement with the analytical solution of the axisymmetric stick-slip problem and exhibit a Newtonian swelling ratio of 13.2% or 19.2% for a capillary or slit die respectively in accordance with previously reported experimental and numerical results. Shear thinning results in a decrease in swelling ratio, as does the introduction of gravity and surface tension.     

Annular extrudate swell of pseudoplastic and viscoplastic fluids

Numerical simulations have been undertaken for the benchmark problem of annular extrudate swell present in pipe extrusion and parison formation in blow molding. The finite element method (FEM) is used to provide numerical results for different inner/outer diameter ratios κ under steady-state conditions. The Herschel-Bulkley model of viscoplasticity is used with the Papanastasiou regularization, which reduces with appropriate parameter choices to the Bingham–Papanastasiou, power-law and Newtonian models. The present results provide the shape of the extrudate, and in particular the thickness and diameter swells, as a function of the dimensionless power-law index (in the case of pseudoplasticity) and the dimensionless yield stress (in the case of viscoplasticity). The pressures from the simulations have been used to compute the excess pressure losses in the system (exit correction). While shear-thinning leads to reduced swelling relative to the Newtonian values for all κ-values, the opposite is true for shear-thickening fluids, which exhibit considerable swelling. Viscoplasticity leads to decreased extrudate swell as the dimensionless yield stress goes from zero (Newtonian behaviour) to an asymptotic value of fully plastic behaviour. The exit correction decreases to zero with a decrease in the power-law index to zero and an increase in the dimensionless yield stress to its asymptotic limit. However, the decrease is not monotonic: for power-law fluids it has maxima in the range of power-law indices between 0.8 and 0.6, while for viscoplastic fluids it has maxima around Bingham number values of 5.     

Analysis of extrudate swell behaviour of rubber compounds using laser scan detector

Summary Classical extrudate swell measurements such as the gravimetric or the shrinkage techniques, are difficult, complex and time consuming methods. Using laser scan detector, new instruments have been recently developed which allow the extrudate swell behaviour of rubber compounds to be analysed in a quick and reliable manner.This paper discusses the requirements for suitable analysis of the extrudate swell of rubber compounds. Due to the specific elastic response of rubbers, these requirements differ from those for thermoplastics. Recent results obtained using typical industrial formulations, such as natural rubber/polybutadiene blends, are presented and their practical significance is discussed.Paper presented at the VIIIth International Congress on Rheology, Naples, Sept. 1–5, 1980.With 3 figures     

Extrudate swell through an orifice die

The extrudate swell of a viscoelastic fluid through an orifice die is investigated by using a mixed finite element and a streamline integration method (FESIM), using a version of the K-BKZ model. The free surface calculation is based on a local mass conservation scheme and an approximate numerical treatment for the contact point movement of the free surface. The numerical results show a vortex growth and an increasing swelling ratio with the Weissenberg number. Convergence with mesh refinement is demonstrated, even at a high Weissenberg number of O(587), where the swelling ratio reaches a value of about 360%. In addition, it is found that the effective flow channel at the entrance region next to the orifice die is reduced due to the enhanced vortex growth, which may be a source of flow instability.     

Extrudate swell of Boger fluids

Boger fluids are dilute polymer solutions exhibiting high elasticity at low apparent shear rates, which leads to high extrudate swell. Numerical simulations have been undertaken for the flow of three Boger fluids (including benchmark Fluid M1), obeying an integral constitutive equation of the K-BKZ type, capable of describing the behavior of dilute polymer solutions. Their rheology is well captured by the integral model. The flow simulations are performed for planar and axisymmetric geometries without or with gravity. The results provide the extrudate swell and the excess pressure losses (exit correction), as well as the shape and extent of the free surface. All these quantities increase rapidly and monotonically with increasing elasticity level measured by the stress ratio, S_R. It was found that the main reason for the high extrudate swelling is high normal stresses exhibited in shear flow (namely, the first normal-stress difference, N₁). Surprisingly, the elongational parameter of the model or a second normal-stress difference N₂ do not affect the results appreciably. Gravity serves to lower the swelling considerably, and makes the simulations easier and in overall agreement with previous experiments.