柔性对多体系统中铰接副磨损的影响

通过集成柔性多体动力学与磨损计算程序,提出了一种用于对柔性多体系统中间隙铰接副部位的磨损进行了预测的方法.基于绝对节点坐标方法(ANCF)建立了柔性部件的多体动力学模型,引入Lankanrani和Nikravesh提出的连续接触力模型计算间隙铰接副部分的法向接触力,采用Lu Gre摩擦模型计算切向摩擦力,并利用基于Archard模型的迭代计算程序计算磨损.为了提高计算效率,引入了并行计算策略.最后,通过对一个含柔性连杆的曲柄滑块机构机构进行仿真计算,发现当考虑部件的柔性时,得到的间隙处的冲击力会大幅降低,预测的磨损量也随之降低,并且随着机构柔性的增强,这种效果更为明显.     

The effect of the lubricated revolute joint parameters and hydrodynamic force models on the dynamic response of planar multibody systems

In this work a comprehensive methodology for dynamic modeling and analysis of planar multibody systems with lubricated revolute joints is presented. In general, this type of mechanical systems includes journal-bearings in which the load varies in both magnitude and direction. The fundamental issues associated with the theory of lubrication for dynamically loaded journal-bearings are revisited that allow for the evaluation of the Reynolds equation for dynamic regime. This approach permits the derivation of the suitable hydrodynamic force laws that are embedded into the dynamics of multibody systems formulation. In this work, three different hydrodynamic force models are considered, namely the Pinkus and Sternlicht approach for long journal-bearings and the Frêne et al. models for both long and short journal-bearings. Results for a planar slider?Ccrank mechanism with a lubricated revolute joint between the connecting-rod and slider are presented and utilized to discuss the assumptions and procedures adopted throughout the present study. Different test scenarios are taken into account with the purpose of performing a comparative study for quantifying the effect of the clearance size, lubricant viscosity, input crank speed and hydrodynamic force model on the dynamic response of multibody systems with lubricated revolute joints. From the global results obtained from computational simulations, it can be concluded that the clearance size, the lubricant viscosity and the operating conditions play a key role in predicting the dynamic behavior of multibody systems.     

柔性多体系统中间隙铰接副的磨损预测

通过集成磨损计算与柔性多体动力学,对柔性系统中间隙铰接副部位的磨损进行了预测.基于绝对节点坐标方法（ANCF）建立了柔性部件的多体动力学模型,引入连续接触力模型计算间隙铰接副部分的接触力,并采用Archard磨损模型的迭代磨损计算程序预测磨损.为了得到在不同接触情况下的磨损系数,本文中采用了径向基神经网络处理试验数据.通过对含柔性连杆的曲柄滑块机构进行仿真计算,发现当考虑部件的柔性时,得到的间隙处的冲击力大幅降低,且预测的磨损量也略有降低,这种区别会随着仿真时间的增加而变得更加明显.     

Numerical and experimental investigation on multibody systems with revolute clearance joints

A comprehensive combined numerical and experimental study on the dynamic response of a slider-crank mechanism with revolute clearance joints is presented and discussed in this paper to provide an experimental verification and validation of the predictive capabilities of the multibody clearance joint models. This study is supported in an experimental work in a test rig, which consists of a slider-crank mechanism with an adjustable radial clearance at the revolute joint between the slider and the connecting rod. The motion of the slider is measured with a linear transducer and an accelerometer. Dynamic tests at different operating crank speeds and with several clearance sizes are performed. The maximum slider acceleration, associated with the impact acceleration, is used as a measure of the impact severity. The obtained results demonstrate the dynamical behavior of a multibody mechanical system with a clearance joint. Finally, the correlation between the numerical and experimental results is presented and discussed leading to validated models of clearance revolute joints.     

含摩擦滑移铰平面多刚体系统动力学的数值算法

基于LuGre摩擦模型和线性互补问题(LCP)的数值算法,给出了具有双边约束含摩擦滑移铰平面多体系统动力学的数值算法.首先,根据滑移铰的特点,当间隙充分小时,将其视为双边约束,给出了滑移铰中滑道作用于滑块上的法向接触力的互补关系;LuGre摩擦模型能有效地描述机械系统中的黏滞与滑移运动,将该模型用于描述滑块与滑道间的摩擦力.其次,结合Baumgarte约束稳定化方法,应用第一类Lagrange方程,建立了该多体系统的动力学方程,给出了Lagrange乘子与滑移铰中作用于滑块上的法向接触力的关系式.然后,将滑块与滑道间多种接触状态的判断以及作用于滑块上的法向接触力的计算转换为线性互补问题的求解,并用常微分方程的数值算法求解该多体系统的动力学方程.最后,通过数值仿真算例揭示了滑移铰中滑块的黏滞与滑移现象,以及滑块在滑道内的多种接触状态;另外,在文中分别采用Coulomb干摩擦模型和LuGre摩擦模型,对算例中的某些工况进行了数值仿真,并且分别用本文方法得到的数值仿真结果与已有方法得到的数值仿真结果对比,表明了本文给出的方法的有效性.      

Dynamic analysis of planar rigid-body mechanical systems with two-clearance revolute joints

In this paper, the behavior of planar rigid-body mechanical systems due to the dynamic interaction of multiple revolute clearance joints is numerically studied. One revolute clearance joint in a multibody mechanical system is characterized by three motions which are: the continuous contact, the free-flight, and the impact motion modes. Therefore, a mechanical system with n-number of revolute clearance joints will be characterized by 3 ⁿ motions. A slider-crank mechanism is used as a demonstrative example to study the nine simultaneous motion modes at two revolute clearance joints together with their effects on the dynamic performance of the system. The normal and the frictional forces in the revolute clearance joints are respectively modeled using the Lankarani–Nikravesh contact-force and LuGre friction models. The developed computational algorithm is implemented as a MATLAB code and is found to capture the dynamic behavior of the mechanism due to the motions in the revolute clearance joints. This study has shown that clearance joints in a multibody mechanical system have a strong dynamic interaction. The motion mode in one revolute clearance joint will determine the motion mode in the other clearance joints, and this will consequently affect the dynamic behavior of the system. Therefore, in order to capture accurately the dynamic behavior of a multi-body system, all the joints in it should be modeled as clearance joints.     

Study of the effect of contact force model on the dynamic response of mechanical systems with dry clearance joints: computational and experimental approaches

The main objective of this work is to present a computational and experimental study on the contact forces developed in revolute clearance joints. For this purpose, a well-known slider-crank mechanism with a revolute clearance joint between the connecting rod and slider is utilized. The intra-joint contact forces that are generated at these clearance joints are computed by considering several different elastic and dissipative approaches, namely those based on the Hertz contact theory and the ESDU tribology-based cylindrical contacts, along with a hysteresis-type dissipative damping. The normal contact force is augmented with the dry Coulomb’s friction force. In addition, an experimental apparatus is used to obtained some experimental data in order to verify and validate the computational models. From the outcomes reported in this paper, it is concluded that the selection of the appropriate contact force model with proper dissipative damping plays a significant role in the dynamic response of mechanical systems involving contact events at low or moderate impact velocities.     

Modeling 3D revolute joint with clearance and contact stiffness

The clearances in the kinematic joints are due to deformations, wear, and manufacturing errors; the accurate modeling of these effects in multibody analysis is a complex issue but in many practical applications, it is mandatory to take into them into account in order to understand the actual behavior of mechanical systems. In this paper, the authors present a general computer-aided model of a 3D revolute joint with clearance suitable for implementation in multibody dynamic solvers. While a perfect revolute joint imposes kinematic constraints, the proposed revolute joint with clearance leads to a force constraint. The revolute joint has been modeled by introducing a nonlinear equivalent force system, which takes into account the contact elastic deformations. The model depends on the structural and geometrical properties of materials in contact that have been investigated using finite element models. The purpose is to give a general approach to study the influence of actual joints on kinematic, dynamic, and structural behavior of mechanisms. The proposed model has been applied in dynamic simulations of a spatial slider-crank mechanism.     

应用Winkler弹性基础模型的间隙铰接副磨损预测

间隙铰接副磨损与机构动力学之间存在交互耦合作用.通过Winkler弹性基础模型既可表达铰接副共形接触反力用于构建多体力学方程,又可得到界面接触压力分布用于磨损计算,从而可获得较Hertz理论对共形接触问题更好的计算准确度,且避免有限元方法计算接触压力分布导致的计算耗时性.以曲柄滑块机构为例的分析和实验结果表明:虽然有限元方法可得到更高的磨损预测精度,但Winkler模型对微间隙铰接副磨损预测具有可接受的精度和更好的计算效率,从而可为含间隙铰接副机械系统摩擦学设计提供简便的算法.     

Simulation of planar flexible multibody systems with clearance and lubricated revolute joints

Modeling of clearance joints plays an important role in the analysis and design of multibody mechanical systems. Based on the absolute nodal coordinate formulation (ANCF), a new computational methodology for modeling and analysis of planar flexible multibody systems with clearance and lubricated revolute joints is presented. A planar absolute nodal coordinate formulation based on the locking-free shear deformable beam element is implemented to discretize the flexible bodies. A continuous contact-impact model is used to evaluate the contact force, in which energy dissipation in the form of hysteresis damping is considered. A force transition model from hydrodynamic lubrication forces to dry contact forces is introduced to ensure continuity in the joint reaction force. A comprehensive study with different lubrication force models has also been carried out. The generalized-α method is used to solve the equations of motion and several efficient methods are incorporated in the proposed model. Finally, the methodology is validated by two numerical examples.     

Dynamic analysis of planar mechanisms with revolute clearance joints based on two evaluation indices

Joint clearance is one of the most important factors that influence the dynamic performance of a mechanical system. In this study, a quantitative analysis method, which contains two clearance effect evaluation indices that can better evaluate influence of clearance joints on the dynamic performance of the mechanisms, is proposed. A dynamic modeling approach of planar mechanisms with clearance joints is introduced. A crank-slider mechanism with multiple clearance revolute joints is studied to support the proposed analysis methodology. Besides, different dynamic responses generated by different materials of the clearance joints are also investigated based on the clearance effect evaluation indices.     

柔性铰柔性杆机器人动力学建模、仿真和控制

本文探究了铰柔性对机器人动力学响应和动力学控制的影响. 首先, 建立由$n$个柔性铰和$n$个柔性杆组成的空间机器人模型, 运用递推拉格朗日动力学方法, 得到柔性机器人系统的刚柔耦合动力学方程. 在动力学建模过程中, 除了考虑杆件的拉伸变形、弯曲变形、扭转变形以及非线性耦合变形对机器人系统动力学行为的影响, 还考虑了铰的柔性对机器人动力学响应和控制的影响. 其中, 柔性铰模型是基于Spong的柔性关节简化模型, 将柔性铰看成线性扭转弹簧, 不仅考虑了铰阻尼的存在, 还考虑了柔性铰的质量效应. 其次, 编写了空间柔性铰柔性杆机器人仿真程序, 研究铰的刚度系数和阻尼系数对系统动力学响应的影响. 研究表明: 随着柔性铰刚度系数的增大, 柔性机器人的动态响应幅值减小, 振动频率变大. 随着柔性铰阻尼系数的增大, 柔性机器人的动态响应幅值减小, 振动幅值的衰减速度变快. 可通过调节柔性铰的刚度和阻尼来减小柔性铰柔性杆机器人的振动, 因此铰阻尼的研究具有重要工程意义. 最后, 研究了铰柔性在机器人系统动力学控制中的影响. 在刚性铰机械臂和柔性铰机械臂完成相同圆周运动时, 通过逆动力学方法求解得到两种情况下的关节驱动力矩. 研究表明: 引入柔性铰会使控制所需的驱动力矩变小, 对机器人控制的影响显著.      

DYNAMICS MODELING,SIMULATION, AND CONTROL OF ROBOTS WITH FLEXIBLE JOINTS AND FLEXIBLE LINKS$^{\bf 1)}$

本文探究了铰柔性对机器人动力学响应和动力学控制的影响. 首先, 建立由$n$个柔性铰和$n$个柔性杆组成的空间机器人模型, 运用递推拉格朗日动力学方法, 得到柔性机器人系统的刚柔耦合动力学方程. 在动力学建模过程中, 除了考虑杆件的拉伸变形、弯曲变形、扭转变形以及非线性耦合变形对机器人系统动力学行为的影响, 还考虑了铰的柔性对机器人动力学响应和控制的影响. 其中, 柔性铰模型是基于Spong的柔性关节简化模型, 将柔性铰看成线性扭转弹簧, 不仅考虑了铰阻尼的存在, 还考虑了柔性铰的质量效应. 其次, 编写了空间柔性铰柔性杆机器人仿真程序, 研究铰的刚度系数和阻尼系数对系统动力学响应的影响. 研究表明: 随着柔性铰刚度系数的增大, 柔性机器人的动态响应幅值减小, 振动频率变大. 随着柔性铰阻尼系数的增大, 柔性机器人的动态响应幅值减小, 振动幅值的衰减速度变快. 可通过调节柔性铰的刚度和阻尼来减小柔性铰柔性杆机器人的振动, 因此铰阻尼的研究具有重要工程意义. 最后, 研究了铰柔性在机器人系统动力学控制中的影响. 在刚性铰机械臂和柔性铰机械臂完成相同圆周运动时, 通过逆动力学方法求解得到两种情况下的关节驱动力矩. 研究表明: 引入柔性铰会使控制所需的驱动力矩变小, 对机器人控制的影响显著.     

Dynamic analysis of rotating flexible disk subjected to double slider loading systems

Rotating disk subjected to stationary slider loading system is a very common mechanical structure. This paper investigates the multibody dynamics of a rotating flexible annular thin disk subjected to double slider loading systems. Along the rotating disk radial and circumferential directions, two stationary slider loading systems are distributed. System dynamic model is solved by Galerkin's method, and then natural frequency, dynamic stability and mode shape are determined with a quadratic eigenvalue problem. Effects of the distributing positions and interaction mechanism of the double slider loading systems on natural frequency, dynamic stability and mode shape are discussed and investigated.     

Dynamic analysis of a flexible slider–crank mechanism with clearance

In this paper we are interested in the study of the dynamic behavior of a planar flexible slider–crank mechanism with clearance. Simulation and experimental tests were carried out for this goal. For the simulation tests, we have built the model under the software ADAMS. We used a contact model based on the so called Impact-function. An experimental set-up was designed and built to achieve some experimental validations. The presented results show that, in the presence of clearance, the mechanism responses were greatly influenced. The motion is characterized by the occurrence of three phases: a free motion, a continuous contact motion and an impact motion. In this paper, both the case of the mechanism with rigid link and the case with flexible link were studied. It is shown that in the presence of clearance, the coupler flexibility has a role of suspension for the mechanism.     

Modeling of joints with clearance in flexible multibody systems

This paper is concerned with the modeling of joints with clearance within the framework of finite element based dynamic analysis of nonlinear, flexible multibody systems. For actual joints, clearance, lubrication and friction phenomena can significantly affect the dynamic response of the system. In this work, the effects of clearance and lubrication are studied for revolute and spherical joints. The formulation is developed within the framework of energy preserving and decaying time integration schemes that provide unconditional stability for nonlinear, flexible multibody systems. Numerical examples are presented that demonstrate the efficiency and accuracy of the proposed approach. The importance of modeling structural damping and limited driving power are discussed.     

基于干扰观测器的柔性关节空间机器人退步自适应控制

研究了载体位置、姿态均不受控的情况下,系统参数不确定的柔性关节空间机器人轨迹跟踪的控制问题.结合系统动量、动量矩守恒关系,利用拉格朗日法推导出系统的动力学模型.为减小系统柔性关节对系统控制精度的影响,采用关节柔性补偿器来等效降低系统关节的柔性.再借助奇异摄动法,针对系统参数不确定的情况,设计了柔性关节空间机器人基于干扰观测器的退步自适应滑模控制方案.该方案不需要对系统惯性参数进行线性化处理,控制器结构简单,且实现了空间机器人期望轨迹的精确跟踪控制.通过平面两杆空间机器人的数值仿真证明了该方法的有效性.     

Modeling and simulation of planar multibody systems considering multiple revolute clearance joints

Nonlinear Dynamics - This paper presents a general procedure for dynamic modeling and simulation of planar multibody systems considering multiple revolute clearance joints. The normal contact force...     

Three-dimensional energy channeling in the unit-cell model coupled to a spherical rotator II: unidirectional energy channeling

In order to realize the dynamic response analysis and the chaos identification of flexible spatial parallel mechanism, the nonlinear elastic dynamics model of 4-UPS-UPU flexible parallel mechanism is established under the ideal situation, and the dynamic response, phase diagrams, Poincare map and largest Lyapunov exponent of the spatial parallel mechanism are investigated. Based on the finite element method, the driving limbs of spatial parallel mechanism are divided into elements. The kinetic energy equation and potential energy equation of units are built. Then the nonlinear elastic dynamics model of 4-UPS-UPU parallel mechanism is acquired by Lagrange equation. The dynamic response of kinematic error for 4-UPS-UPU flexible parallel mechanism is analyzed. In addition, the chaos phenomenon contained in the mechanism is identified by phase diagrams, Poincare map and largest Lyapunov exponent, respectively. Subsequently, the relationship between the basic parameters of parallel mechanism and largest Lyapunov exponent is discussed. The results indicate that there exists chaotic phenomena in the 4-UPS-UPU flexible parallel mechanism, and the basic parameters, including the material of driving limbs, diameter of driving limbs, mass of moving platform and the distribution radius of hinges of moving platform all have great effect on chaotic motion of 4-UPS-UPU flexible parallel mechanism. The researches can provide important theoretical for the further nonlinear dynamics behaviors research and optimal design of 4-UPS-UPU flexible spatial parallel mechanism.