Development of a high performance flexible porous burner(FPMB) with an adjustable cooling effect

A high performance flexible porous medium burner that can burn gaseous and liquid fuel with different type of flames(premixed and non-premixed) is proposed. The merit of the combustion within porous medium is that heat is recirculated from the combustion gas to porous medium at upstream wherein vaporization is taken place(in case of liquid fuel) or preheated(in case of gaseous fuel) before mixing with the combustion air followed by combustion within another porous medium at downstream. In a former version of the high performance flexible porous medium burner, the upstream porous medium is incorporated with a cooling system using the combustion air as a coolants to prevent thermal decomposition of fuels and thus the burner clogging caused by carbon deposit within the porous medium can be avoided. However, the cooling effect cannot be properly controlled such that the boiling point of the liquid fuel is maintained at suitable value irrespective of the volume flow rate of the combustion air,which is linearly varied with the firing rate of the burner. In particular at the lean burn condition, where high air flow rate is required with high cooling effect with porous medium. This can result in the porous medium temperature lower than the corresponding boiling point of the liquid fuel and thus evaporation of the fuel is failed and the combustion is ceased. Therefore, method of controlling the cooling air flow rate in the porous medium is proposed and studied in order to appropriately control the porous medium temperature and maintain it at above the boiling point irrespective of the combustion conditions. In this research, experimental and computation analysis are used to design the flexible porous burner(FPMB),with adjustable cooling effect. The result shows that, the new design of FPMB which has temperature in the upstream porous medium is higher than boiling point and lower than thermal decomposition temperature of fuel(kerosene) at all conditions and can be operated at a wide range of equivalence ratio without fuel decomposition and fuel non-vaporization problem.     

Local heat transfer from a hot plate to a water jet

Jet impingement boiling is very efficient in cooling of hot surfaces as a part of the impinging liquid evaporates. Because of its importance to many cooling procedures, investigations on basic mechanisms of jet impingement boiling heat transfer are needed. Until now, most of the experimental studies, carried out under steady-state conditions, used a heat flux controlled system and were limited by the critical heat flux (CHF). The present study focuses on steady-state experiments along the entire boiling curve for hot plate temperatures of up to 700°C. A test section has been built up simulating a hot plate. It is divided into 8 independently heated modules of 10 mm length to enable local heat transfer measurements. By means of temperature controlled systems for each module local steady-state experiments in the whole range between single phase heat transfer and film boiling are possible. By solving the two dimensional inverse heat conduction problem, the local heat flux and the corresponding wall temperature on the surface of each module can be computed. The measurements show important differences between boiling curves measured at the stagnation line and those obtained in the parallel flow region. At the stagnation line, the transition boiling regime is characterised by very high heat fluxes, extended to large wall superheats. Inversely, boiling curves in the parallel flow region are very near to classical ones obtained for forced convection boiling. The analysis of temperature fluctuations measured at a depth of 0.8 mm from the boiling surface enables some conclusions on the boiling mechanism in the different boiling regimes.     

Low-GWP refrigerants flow boiling heat transfer in a 5 PPI copper foam

This paper reports an experimental investigation of the heat transfer performance of the new low-GWP refrigerants, R1234yf and R1234ze(E), during flow boiling heat transfer inside a horizontal high porosity copper foam with 5 Pores Per Inch (PPI). Metal foams are a class of cellular structured materials consisting of a stochastic distribution of interconnected pores; these materials have been proposed as effective solutions for heat transfer enhancement during both single and two-phase heat transfer. R1234yf and R1234ze(E) refrigerants are appealing alternatives of the more traditional R134a by virtue of their negligible values of GWP and normal boiling temperatures close to that of R134a, which make them suitable solution in several different applications, such as: refrigeration and air conditioning and electronic thermal management. This work compares the two-phase heat transfer behaviour of these new HFO refrigerants, studying the boiling process inside a porous medium and permitting to understand their effective heat transfer capabilities. The experimental measurements were carried out by imposing three different heat fluxes: 50, 75, and 100 kW m⁻², at a constant saturation temperature of 30 °C; the refrigerant mass velocity was varied between 50 and 200 kg m⁻² s⁻¹, whilst the mean vapour quality varied from 0.2 to 0.95. The two-phase heat transfer and pressure drop performance of the two new HFO refrigerants is compared against that of the more traditional R134a.     

Heat transfer characteristics of water and APG surfactant solution in a micro-channel heat sink

The steady increase in internal heat production of cost and high performance electronic components has lead researchers to seek improved ways to remove the heat generated. Single-phase liquid flow has been considered as a potential solution for solving this cooling problem. However, when considering that any solution needs to be of low cost and low mass fluxes and yet retain low temperature gradients across the electronic components, it seems that two-phase boiling flow is preferred. Surfactant solutions have been introduced in connection with enhancement of the boiling processes. We investigated the effects of surfactant solution flows through a micro-channel heat sink. The experimental setup included a high-speed IR radiometer and a CCD camera that were used to characterize the test module. The module consisted of inlet and outlet manifolds that distributed surfactant solutions through an array of 26 parallel micro-channels. The experimental results have shown that there exists an optimal solution concentration and mass flux for enhancing heat removal. Surfactant solution boiling flows were also found to stabilize the maximum and average surface temperatures for a wide range of applied heat fluxes. In addition, the use of surfactant solutions at low mass fluxes has led to CHF enhancement when compared to regular water flows. In the last part of this work, possible explanations for the observed non-ionic surfactant effects are presented.     

Cool sound: the future of refrigeration? Thermodynamic and heat transfer issues in thermoacoustic refrigeration

During the past two decades the thermoacoustic refrigeration and prime mover cycles gained importance in a variety of refrigeration applications. Acoustic work, sound, can be used to generate temperature differences that allow the transport of heat from a low temperature reservoir to an ambient at higher temperature, thus forming a thermoacoustic refrigeration system. The thermoacoustic energy pumping cycle can also be reversed: temperature difference imposed along the stack plates can lead to sound generation. In this situation the thermoacoustic system operates as a prime mover. Sound generated by means of this thermoacoustic energy conversion process can be utilized to drive different types of refrigeration devices that require oscillatory flow for their operation, such as thermoacoustic refrigerators, pulse tubes and Stirling engines. In order for a thermoacoustic refrigeration or prime mover system as well as a thermoacoustic prime mover driving a non-thermoacoustic refrigeration system to be competitive on the current market, it has to be optimized in order to improve its overall performance. Optimization can involve improving the performance of the entire system as well as its components. The paper addresses some of the thermodynamic and heat transfer issues relevant in improving the performance of the thermoacoustic system, such as optimization for maximum COP, maximum cooling load and the role of the heat exchangers. Results obtained using the two optimization criteria are contrasted in the paper to illustrate the complexity of the optimization process.     

Experimental study of water droplet boiling on hot, non-porous surfaces

In this paper, the results of a series of experimental tests on single- and multi-droplet boiling systems are presented and discussed. The main objectives of the present study are: a) to investigate experimentally the effect of the boiling onset on the evaporation rate of water droplets; b) to measure the evolution of the solid surface temperature during evaporation; c) to examine the possibility of improving spray cooling efficiencies. The behavior of small water droplets (from 10 to 50 μl) gently deposited on hot, non-porous surfaces is observed. The evaporation of multi-droplet arrays (50 and 100 μl) under the same conditions of the single-droplet tests is analyzed. In particular, the conditions which determine the onset of nucleate and film boiling are stressed out. In the experimental tests, the interaction of different materials with several multi-droplet systems is monitored by infrared thermography. The spray cooling efficiency is related to the solid temperature decrease as a function of the water mass flux. In the present study, the effect of varying the droplet volume and the mass flux is also analyzed and discussed. The results on the droplets evaporation time and on the solid surface transient temperature distribution are also compared with the data obtained by the same authors during the analysis of droplet evaporation in total absence of nucleate and film boiling. In order to analyze the different behavior of the evaporating droplet as a function of the solid surface thermal conductivity, evaporative transients on aluminum, stainless steel and macor (a glass-like, low-conductivity material) are considered. Received on 20 February 1998     

Messungen und Berechnungen von adiabaten Oberflächentemperaturen bei der Verdunstung einer katalytisch zerfallenden Flüssigkeit in einen heißen Gasstrom

The effectiveness of evaporation cooling of a wall with high thermal loading can be improved if the fluid undergoes an endothermic reaction as it passes through the wall. In the past, fuels with high molecular weight have been proposed as “reacting” cooling liquids. In the present paper the applicability of a boundary layer prediction procedure to the calculation of adiabatic surface temperature is investigated. The system considered involved the evaporation of a catalytically split solution of hydrogen-peroxide which, although not suitable for reaction cooling processes, contains all the associated problems. The discrepancies between measured and predicted surface temperatures are, in all cases below 2°K for free stream temperatures up to 500°K.     

Simultaneous droplet impingement dynamics and heat transfer on nano-structured surfaces

This study examines the hydrodynamics and temperature characteristics of distilled deionized water droplets impinging on smooth and nano-structured surfaces using high speed (HS) and infrared (IR) imaging at We = 23.6 and Re = 1593, both based on initial drop impingement parameters. Results for a smooth and nano-structured surface for a range of surface temperatures are compared. Droplet impact velocity, transient spreading diameter and dynamic contact angle are measured. The near surface average droplet fluid temperatures are evaluated for conditions of evaporative cooling and boiling. Also included are surface temperature results using a gold layered IR opaque surface on silicon. Four stages of the impingement process are identified: impact, boiling, near constant surface diameter evaporation, and final dry-out. For the boiling conditions there is initial nucleation followed by severe boiling, then near constant diameter evaporation resulting in shrinking of the droplet height. When a critical contact angle is reached during evaporation the droplet rapidly retracts to a smaller diameter reducing the contact area with the surface. This continues as a sequence of retractions until final dry out. The basic trends are the same for all surfaces, but the nano-structured surface has a lower dissipated energy during impact and enhances the heat transfer for evaporative cooling with a 20% shorter time to achieve final dry out.     

Experimental studies on heat and mass transfer performance of a coiled tube absorber for R134a-DMAC based absorption cooling system

Absorber is an important component in vapor absorption refrigeration system and its performance has greater influence in overall efficiency of absorption machines. Falling film heat and mass transfer in an absorber is greatly influenced by fluid properties, geometry of heat exchanger and its operating parameters. This paper presents on the results of experimental studies on the heat and mass transfer characteristics of a coiled tube falling film absorber, using 1,1,1,2-Tetrafluroethane(R-134a) and N-N Dimethyl Acetamide (DMAC) as working fluids. The effects of film Reynolds number, inlet solution temperature and cooling water temperature on absorber heat load, over all heat transfer coefficient and mass of refrigerant absorbed are presented and discussed. Normalized solution and coolant temperature profiles and refrigerant mass absorbed along the height of absorber are also observed from the experimental results. The optimum over all heat transfer coefficient for R-134a–DMAC solution found to be 726 W/m²K for a film Reynolds number of 350. The R-134a vapour absorption rate is maximum in the normalized coil height of 0.6 to 1.     

Kinetic theory analysis of explosive boiling of a liquid droplet

The process of rapid phase transition from highly superheated liquid to vapor is frequently so fast and violent that it is called explosive boiling. The paper uses the kinetic theory of evaporation to study growth of an internal vapor bubble produced by homogeneous nucleation within a highly superheated liquid droplet boiling explosively in a hot medium. Evaporation/condensation coefficient is estimated by comparing the predictions of the theory with available experimental data. We show that the value of the evaporation coefficient can be very low for high reduced temperatures (0.06 for butane at 378 K), in agreement with recent molecular dynamic simulations.     

Two-phase flow instabilities in a silicon microchannels heat sink

Two-phase flow instabilities are highly undesirable in microchannels-based heat sinks as they can lead to temperature oscillations with high amplitudes, premature critical heat flux and mechanical vibrations. This work is an experimental study of boiling instabilities in a microchannel silicon heat sink with 40 parallel rectangular microchannels, having a length of 15 mm and a hydraulic diameter of 194 μm. A series of experiments have been carried out to investigate pressure and temperature oscillations during the flow boiling instabilities under uniform heating, using water as a cooling liquid. Thin nickel film thermometers, integrated on the back side of a heat sink with microchannels, were used in order to obtain a better insight related to temperature fluctuations caused by two-phase flow instabilities. Flow regime maps are presented for two inlet water temperatures, showing stable and unstable flow regimes. It was observed that boiling leads to asymmetrical flow distribution within microchannels that result in high temperature non-uniformity and the simultaneously existence of different flow regimes along the transverse direction. Two types of two-phase flow instabilities with appreciable pressure and temperature fluctuations were observed, that depended on the heat to mass flux ratio and inlet water temperature. These were high amplitude/low frequency and low amplitude/high frequency instabilities. High speed camera imaging, performed simultaneously with pressure and temperature measurements, showed that inlet/outlet pressure and the temperature fluctuations existed due to alternation between liquid/two-phase/vapour flows. It was also determined that the inlet water subcooling condition affects the magnitudes of the temperature oscillations in two-phase flow instabilities and flow distribution within the microchannels.     

An experimental study of the evaporation characteristics of emulsified liquid droplets

This paper presents the results of an experimental investigation, into the effect of water in diesel and kerosene emulsions, on the evaporation time of a single droplet, on hot surfaces (stainless-steel and aluminum). Experiments are performed at atmospheric pressure, and initial water volume concentrations of 10, 20, 30, and 40%. The wall temperatures ranging from 100–460 °C, to cover the entire spectrum of heat transfer characteristics from evaporation to film boiling. Results show that, qualitatively, the shapes of emulsion evaporation curves are very similar to that of pure liquids. Quantitavely, there are significant differences. The total evaporation time, for the emulsion droplets is lower than that for diesel and kerosene fuels, and decreased as water initial concentration increases, up to surface temperatures less than the critical temperature. The value of the critical surface temperature (maximum heat transfer rate), decreases as initial concentration of water increases. In the film-boiling region, the evaporation time for the emulsion droplets is higher than for diesel and kerosene droplets, at identical conditions.List of Symbols h_fg latent heat of vaporization, KJ/kg - m mass of the droplet, gm - T_b boiling temperature, °C - T_c critical temperature, °C - T_L Leidenfrost temperature, °C - T_s initial surface temperature of the hot surface, °C     

Destabilization of film boiling by means of a thermal resistance

Described is the type of vaporisation which takes place when a thermal resistance, consisting in a film of a substance of low heat conductivity, is placed between the surface of a quenched sample and the cooling liquid. This type of vaporisation, larvate boiling, is characterised by an alternate wetting/non-wetting of the solid surface.Two conditions are necessary for larvate boiling: thermal resistance and surface effusivity.Substituting larvate boiling for film boiling allows the heat flux between a solid surface at high temperature and the cooling liquid to be greatly increased.     

Two-phase refrigerant flow instability analysis and active control in transient electronics cooling systems

Two-loop refrigeration systems are being explored for two-phase cooling of ultra high power electronic components. For effective and efficient thermal management of electronic systems, active control methods are desired to suppress inherent flow instabilities especially in transient applications. This paper presents a framework for the transient analysis and active control of pressure-drop flow instabilities under varying imposed heat loads. The external effects on boiling flow characteristics and the boiling oscillatory flow responses to transient heat load changes are studied. Flow instability margins can be quantitatively predicted from an analytical two-phase flow model. In addition, the effects of wall thermal inertia on flow oscillations is systematically investigated. Based on the theoretical analysis of oscillatory flow boiling of refrigerants, a set of active control schemes are developed and studied to suppress flow oscillations and to increase the critical heat flux. With the available control devices – inlet valve and supply pump – different active control schemes are studied to improve the transient two-phase cooling performance.     

Evaporation heat transfer of R-134a inside a microfin tube with different tube inclinations

An experimental investigation has been carried out to study the heat transfer characteristics during evaporation of R-134a inside a single helical microfin tube. The microfin tube has been provided with different tube inclination angles of the direction of fluid flow from horizontal, α. The experiments were performed for seven different tube inclinations, α, in a range of −90° to +90° and four mass velocities of 53, 80, 107 and 136 kg/m² s for each tube inclination angle during evaporation of R-134a. The results demonstrate that the tube inclination angle, α, affects the boiling heat-transfer coefficient in a significant manner. For all refrigerant mass velocities, the best performing tube is that having inclination angle of α = +90°. The effect of tube inclination angle, α, on heat-transfer coefficient, h, is more prominent at low vapor quality and mass velocity. An empirical correlation has also been developed to predict the heat-transfer coefficient during flow boiling inside a microfin tube with different tube inclinations.     

Low cycle fatigue behavior of single crystal superalloy with temperature gradient

In present study, low cycle fatigue model based on rate dependent constitutive formulation with kinematic hardening and fatigue damage rule is introduced to investigate the fatigue behavior of single crystal superalloys with temperature gradient. Low cycle fatigue tests with uniform temperature and with temperature gradient are carried out to investigate the influence of temperature gradient. The microstructure reveals that the slip deformation is a principal mechanism of low cycle fatigue with temperature gradient. Complex stress experiments of low cycle fatigue are carried out to verify the life prediction rule. Bauschinger effect, ratcheting effect and fatigue damage of single crystal superalloy at different temperatures are studied. Special attention is placed on the simulation of low cycle fatigue behavior with temperature gradient. The simulation results show that the ratcheting effect at high temperature is more remarkable than that at low temperature due to the influence of temperature gradient, which results in the difference of damage evolution between high temperature zone and low temperature zone. Comparison between experiments and simulations with temperature gradient proves that the predicted model based on the damage of the second cycle is reasonable.     

The influence of oil on nucleate pool boiling heat transfer

The influence of various oil contents in R134a is investigated for nucleate pool boiling on copper tubes either sandblasted or with enhanced heating surfaces (GEWA-B tube). Polyolester oils (POE) (Reniso Triton) with medium viscosity 55 cSt (SE55) and high viscosity 170 cSt (SE170) were used. Heat transfer coefficients were obtained for boiling temperatures between −28.6 and +20.1°C. The oil content varied from 0 to 5% mass fraction. For the sandblasted tube and the SE55 oil the heat transfer coefficients for the refrigerant/oil-mixture can be higher or lower than those for the pure refrigerant, depending on oil mass fraction, boiling temperature and heat flux. In some cases the highest heat transfer coefficients were obtained at a mass fraction of 3%. For the 170 cSt oil there is a clear decrease in heat transfer for all variations except for a heat flux 4,000 W/m² and −10.1°C at 0.5% oil content. The heat transfer coefficients are compared to those in the literature for a smooth stainless steel tube and a platinum wire. For the enhanced tube and 55 cSt oil the heat transfer coefficients are clearly below those for pure refrigerant in all cases. The experimental results for the sandblasted tube are compared with the correlation by Jensen and Jackman. The calculated values are within +20 and −40% for the medium viscosity oil and between +50% and −40% for the high viscosity oil. A correlation for predicting oil-degradation effects on enhanced surfaces does not exist.     

Thermodynamic performance of a hybrid air cycle refrigeration system using a desiccant rotor

Due to the concern on global warming, the demand for a system using natural refrigerant is increasing and many researches have been devoted to develop systems with natural refrigerants. Among natural refrigerant systems, an air cycle system has emerged as one of alternatives of Freon gas system due to environmentally friendly feature in spite of the inherent low efficiency. To overcome the technical barrier, this study proposed combination of multiple systems as a hybrid cycle to achieve higher efficiency of an air cycle system. The hybrid air cycle adopts a humidity control units such as an adsorber and a desorber to obtain the cooling effect from latent heat as well as sensible heat. To investigate the efficacy of the hybrid air cycle, the cooling performance of a hybrid air cycle is investigated analytically and experimentally. From the simulation result, it is found that COP of the hybrid air cycle is two times higher than that of the conventional air cycle. The experiments are conducted on the performance of the desiccant system according to the rotation speed in the system and displayed the feasibility of the key element in the hybrid air cycle system. From the results, it is shown that the system efficiency can be enhanced by utilization of the exhausted heat through the ambient heat exchanger with advantage of controlling the humidity by the desiccant rotor.