On the correlation between microstructure and magnetic losses in electrical steel

The magnetic properties of electrical steel such as magnetization curves, magnetization behavior and specific magnetic losses are related to the microstructure and the texture of the steel. A quantitative model, which describes the effect of microstructure and texture and their interplay on the magnetic losses P, is still missing. Based on experimental data for nonoriented electrical steels and FeSi-samples with high (Si, Al)-content, a more general formula is proposed for the dependence of P, at a given value of magnetic induction B, as a function of the mean value of the grain size d of the material and of the intensities of the relevant magnetic texture components.     

Recent developments in semiprocessed cold rolled magnetic lamination steel

Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.     

Effect of hot-band grain size and intermediate annealing on magnetic properties and texture of non-oriented silicon steels

The combination of the large hot-band grain size and an intermediate annealing with partial recrystallization in non-oriented silicon steel was tested in this paper. The magnetic properties of these samples were compared to the literature, indicating the favorable effect of both factors.     

Effect of annealing prior to cold rolling on magnetic and mechanical properties of low carbon non-oriented electrical steels

The effects of annealing prior to cold rolling on the microstructure, magnetic and mechanical properties of low-C grain non-oriented (GNO) electrical steels have been investigated. The grain structure of hot-rolled electrical steel strips is modified by annealing at temperatures between 700 and 1050 °C. Annealing at temperatures less than the ferrite to austenite+ferrite transformation temperature on heating (Ac₁) causes a marginal effect on the grain size. However, annealing in the intercritical region at temperatures between Ac₁ and Ac₃ (the ferrite+austenite to austenite transformation temperature on heating) causes rapid decarburization and development of large columnar ferrite grains free of carbide particles. This microstructure leads, after cold rolling and a fast annealing treatment, to carbide free, large ferrite grain microstructures with magnetic and mechanical properties superior to those observed typically in the same steel in the industrially fully processed condition. These results are attributed to the increment in grain size and to the {1 0 0} fiber texture developed during the final annealing at temperatures up to 850 °C. Annealing at higher temperatures, T>Ac₃, results in a strong {1 1 1} fiber texture and an increase of the quantity of second phase particles present in the microstructure, which lead to a negative effect on the final properties. The results suggest that annealing prior to cold rolling offers an attractive alternative processing route for the manufacture of fully processed low C GNO electrical steels strips.     

Precipitates in electrical steels

Precipitates heavily influence the magnetic properties of electrical steels, either as a key controlled requirement as part of the manufacturing process or as an unwanted harmful residual in the final product. In this current work copper-manganese sulphides precipitates are the primary inhibitor species in the conventional grain-oriented (CGO) steels examined and grain boundary pinning is effective at a mean precipitate size of 30–70 nm. The growth of CuMnS has been studied and the results show that a precipitate size above ∼100 nm allows the onset of secondary recrystallisation in the heating conditions applied.     

Consequences of magnetic aging for iron losses in electrical steels

Electrical steels, when submitted to operation, present continuous decrease of their magnetic properties, depending on the carbon content. This effect is attributed to the increase of the size of carbides, a process also known as coarsening or Ostwald Ripening. Loss separation can offer a better understanding of this phenomenon. Experimental results show that all effect of aging is inside the hysteresis loss component, with the excess losses unaffected. The carbon content in electrical steels should be less than 25 ppm to avoid magnetic aging.     

Effects of sulfur content and slab reheating temperature on the magnetic properties of fully processed nonoriented electrical steels

The effects of sulfur content and slab reheating temperature on the magnetic properties of four fully processed nonoriented electrical steels have been investigated. Four slabs of nonoriented electrical steels with sulfur content in the range of 0.0006–0.0126 wt% were reheated to 1100, 1200, and 1300 °C, respectively. Then, they were hot rolled and annealed at 700 °C, cold rolled at the same condition and annealed at 820 °C in the salt bath furnace for 1 min to simulate continuous annealing. The ac core loss, dc hysteresis loss, and ac and dc permeability were measured at 15 kG inductions. It was found that the amount of inclusions in the hot-rolled bands increased with increasing slab reheating temperature and increasing sulfur content in steels. After final annealing, grain sizes of cold-rolled steel sheets decreased with increasing sulfur content and increasing slab reheating temperature. The main preferred orientations in the final annealed steel sheets were (0 1 1) 〈1 0 0〉 and (1 1 1) 〈u v w〉 γ fiber texture. Steel sheets containing 0.0032 and 0.0060 wt% sulfur developed a more stronger (0 1 1)〈1 0 0〉 texture than other steel sheets. However, steel sheets containing 0.0126 wt% sulfur had the weakest (1 1 1)〈u v w〉 texture during slab reheating at temperatures higher than 1200 °C. Both ac core loss and dc hysteresis loss increased with increasing slab reheating temperature and increasing sulfur content in steel sheets. Both ac and dc permeability decreased with increasing slab reheating temperature and increasing sulfur content in steel sheets. If sulfur content decreased from 0.0060 to 0.0032 wt%, there were great improvements in ac core loss, dc hysteresis loss, and ac and dc permeability. However, eddy current loss was almost independent of the sulfur content and slab reheating temperature.     

Grain growth and static recrystallization kinetics in Co–20Cr–15W–10Ni (L-605) cobalt-base superalloy

The grain size evolution of cold-rolled L-605 cobalt-base superalloy during ultra-rapid annealing is investigated in this paper. Cold-worked specimens undergo static recrystallization, leading to grain refinement or grain coarsening depending on the annealing time and temperature. The kinetics of grain growth is found to be independent of the initial deformation. The evolution of grain size can be simply described by a grain growth model for high temperatures and long annealing times, and the mobility of interfaces is estimated by modelling. Fast annealing treatment process is a very promising technique to customize grain size and enhance mechanical strength. In particular, the reduction of annealing time is an efficient method to produce a refined microstructure through static recrystallization.     

Strain-induced grain growth in non-oriented electrical steels

The present work considers a method of columnar microstructure development in vacuum-degassed non-oriented electrical steels. Samples after temper rolling were annealed under special heat treatment conditions. The influence of the applied thermo-mechanical treatments on microstructure progress in the investigated non-oriented steels is studied. Columnar microstructure is obtained after combining the temper rolling and appropriate annealing conditions. The dependence of texture on the applied conditions was studied by EBSD facilities in the investigated material. It was confirmed that the obtained columnar microstructure possesses pronounced cube texture components.     

Magnetic properties of stainless steels at room and cryogenic temperatures

The magnetic properties of ten types of ferritic and martensitic stainless steels have been measured at room temperature and at 77 K. The steel samples studied were in the annealed state as received from the manufacturer. Our room temperature measurements indicate significantly harder magnetic properties than those quoted in the ASM International Handbook, which studied fully annealed stainless steel samples. Despite having harder magnetic properties than fully annealed steels some of the as-received steels still display soft magnetic properties adequate for magnetic applications. The carbon content of the steels was found to affect the permeability and coercive force, with lower-carbon steels displaying significantly higher permeability and lower coercive force. The decrease in coercive force with reduced carbon content is attributed to fewer carbide inclusions which inhibit domain wall motion. Cooling to 77 K resulted in harder magnetic properties. Averaged over the ten steels tested the maximum permeability decreased by 8%, the coercive force increased by 14%, and the residual and saturation flux densities increased by 4% and 3%, respectively. The change in coercive force when cooled is comparable to the theoretical prediction for iron, based on a model of domain wall motion inhibited by inclusions. The modest changes of the magnetic properties indicate that the stainless steels can still be used in magnetic applications at very low temperatures.     

Texture measurement of grain-oriented electrical steels after secondary recrystallization

The measurement of the final Goss texture sharpness in grain-oriented electrical steels is a challenging task due to the immense grain size ranging from millimeters to centimeters. Although, it is widely claimed in the literature that the orientation deviations from the ideal Goss orientation lie in the range of about 7° for conventional grain-oriented steel and in the range of about 3° for high permeability grades, no precise investigation with an appropriate statistical relevance is known to the authors.     

Modelling magnetic polarisation J50 by different methods

Two different methods for modelling the angular behaviour of magnetic polarisation at 5000 A/m (J₅₀) of electrical steels were evaluated and compared. Both methods are based upon crystallographic texture data. The texture of non-oriented electrical steels with silicon content ranging from 0.11 to 3%Si was determined by X-ray diffraction. In the first method, J₅₀ was correlated to the calculated value of the average anisotropy energy in each direction, using texture data. In the second method, the first three coefficients of the spherical harmonic series of the ODF and two experimental points were used to estimate the angular variation of J₅₀. The first method allows the estimation of J₅₀ for samples with different textures and Si contents using only the texture data, with no need of magnetic measurement, and this is advantageous, because texture data can be acquired with less than 2 g of material. The second method may give better adjust in some situations but besides the texture data, it requests magnetic measurements in at least two directions, for example, rolling and transverse directions.     

CC5083与CC5182铝合金冷轧与再结晶后偏光金相观察组织和X射线检测织构对比研究

连续冷却铸造5083铝合金板较大塑性变形量冷轧后的组织、织构及性能与再结晶处理工艺关系的研究有限。对冷轧压下量约为91.5%的CC5083与CC5182铝合金板分别进行室温入箱式电炉、随炉不限速升温到不同温度退火2 h和分别进行直接入不同温度盐炉退火30 min、出炉水冷至室温后,采用偏光金相显微镜观察组织、采用X射线衍射检测织构,进一步对比研究较大压下量冷轧后退火工艺与再结晶组织和织构关系。结果显示：(1)电炉退火CC5083铝合金板的再结晶开始及晶粒长大温度为343 ℃,晶粒长大后形状为长条状(创新点);盐炉退火CC5083铝合金板的再结晶开始温度为343 ℃;二者再结晶完成温度都为371 ℃。(2)CC5182铝合金板分别在电炉与盐炉454 ℃以上退火,晶粒开始显著长大;电炉退火与盐炉退火CC5083铝合金板再结晶开始温度分别高于电炉与盐炉退火的CC5182铝合金板,盐炉退火CC5083铝合金板再结晶晶粒长大温度高于另外三种方式退火;CC5182铝合金板盐炉退火再结晶晶粒长大温度高于电炉退火的。CC5083和CC5182铝合金冷轧板表层再结晶及再结晶晶粒长大温度明显高于内层的(创新点)。(3)四种方式退火再结晶晶粒长大温度及相同温度退火时织构转变程度有差异(创新点);退火过程中织构检测结果与金相组织观察结果反映的再结晶进程不很一致。     

The influence of shear bands on final structure and magnetic properties of 3% Si non-oriented silicon steel

The presence of shear bands in the deformed material before final annealing is very important for Goss and Cube textures formation in silicon steel [S.C. Paolinelli, M.A. Cunha, J. Magn. Magn. Mater. 255 (2003) pp. 379. [1]; J.T. Park, J.A. Szpunar, Acta Mater., 51 (2003) 3037. [2]]. The increase of the hot-band grain size can increase the number of shear bands, which favor the nucleation of these orientations. In this work, the effect of the hot band grain size variation, promoted by varying the hot rolling finishing temperature, on final structure and magnetic properties was investigated for 3% Si alloy. It was found that the increase of the hot-band grain size increases the occurrence of shear bands and promotes an increase of η fiber fraction and a reduction of γ fiber fraction, improving the magnetic induction. On the other hand, the final grain size is reduced when the hot-band grain size is larger than 190 μm, deteriorating the core loss values in spite of the texture benefits. The reduction of final grain size was explained by the increase of the number of nuclei at the beginning of the recrystallization caused by the increase of shear bands in the deformed material.     

Recrystallization of the superplastic Zn-Cd alloy

The initial fine-grained structure of superplastic alloys is attained by rather complicated thermomechanical treatment. Various processes can take place during annealing of such materials due to the release of deformation energy stored in specimens in the course of their preparation. This paper deals with the measurements of the electrical resistivity annealing curves of the superplastic Zn-0·25 wt. % Cd alloy. The pronounced electrical resistivity drop due to the recrystallization was observed between 320 and 360 K. The value of kinetic exponentn from Avrami's equation was found to be 1<n<2;n increases with increasing temperature of annealing. The influence of superplastic deformation on the electrical resistivity annealing curves was investigated. Due to the softening during superplastic deformation the recrystallization becomes less pronounced and shifts to higher temperatures. The kinetic exponentn decreases to unity and its temperature dependence disappears. The attempt was made to explain these results on the ground of literature findings on the kinetics of recrystallization after preceding hot deformation.     

Low core loss non-oriented silicon steels

Low core loss non-oriented silicon steels are produced with high (Si+Al) content to reduce eddy current losses. However, high alloy content has detrimental effect on mechanical properties, saturation polarization and thermal conductivity. A new generation of medium and, particularly, low core loss non-oriented silicon steels was developed, with lower alloy content than the conventional grades, based on improved purity and texture. The development allowed the production of new low loss grades, with maximum core loss (W_1.5/50) of 2.30 W/kg at 0.50 mm and 1.95 W/kg at 0.35 mm, with high permeability (J₅₀ of 1.7 and 1.72 T, respectively). Texture improvement was based on hot band structure control and higher boundary mobility. Large hot band grain size and low [1 1 0]∥RD fiber fraction in the hot band texture contribute to reduce the intensity of [1 1 1]∥ND and slightly increase the intensity of [0 0 1]∥RD in the final product. Higher grain boundary mobility and/or a two-stage cold rolling process, with an intermediate annealing, increase the fraction of [0 0 1]∥RD and reduce the fraction of [1 1 1]∥ND on recrystallization and lead to favorable texture evolution on grain growth.     

Effect of nitriding time on secondary recrystallization behaviors and magnetic properties of grain-oriented electrical steel

The effect on secondary recrystallization behaviors and magnetic properties of grain-oriented electrical steel of nitriding time from 0 to 240 s in the acquired-inhibitor method has been studied. It was found that the volume fraction of nitride precipitates increased with increasing nitriding time. However, the average diameter of the nitride precipitates decreased with increasing nitriding time. Two kinds of nitride precipitates were found to have formed after primary recrystallization annealing. A fine rod-shaped precipitate was found to be Si₃N₄ and and a coarse, lozenge-shaped precipitate was MnSiN₂. Moreover, primary grain size decreased with increasing nitriding time due to retarding of the grain growth by precipitates. After secondary recrystallization annealing, the specimen that was nitrided for 30 s obtained the largest volume fraction of abnormal growth grains and largest area percentage of Goss grains. Conversely, specimens that were nitrided more or less than 30 s demonstrated poor secondary recrystallization and obtained low area percentage of Goss grains. Furthermore, the optimum nitriding time to obtain the best magnetic properties was 30 s. In addition, the optimum nitrogen content was 150 ppm.     

Microstructure and magnetic properties of FePt:Ag nanocomposite films on SiO2/Si(1 0 0)

FePt:Ag nanocomposite films were prepared by pulsed filtered vacuum arc deposition system and subsequent rapid thermal annealing on SiO₂/Si(1 0 0) substrates. The microstructure and magnetic properties were investigated. A strong dependence of coercivity and ordering of the face-central tetragonal structure on both Ag concentration and annealing temperature was observed. With Ag concentration of 22% in atomic ratio, the coercivity got to 6.0 kOe with a grain size of 6.7 nm when annealing temperature was 400 °C.     

Resistance to dynamic deformation and fracture of tantalum with different grain and defect structures

This paper presents the results of measurements of the strength properties of technically pure tantalum under shock wave loading. It has been found that a decrease in the grain size under severe plastic deformation leads to an increase in the hardness of the material by approximately 25%, but the experimentally measured values of the dynamic yield stress for the fine-grained material prove to be less than those of the initial coarse-grained specimens. This effect has been explained by a higher rate of stress relaxation in the fine-grained material. The hardening of tantalum under shock wave loading at a pressure in the range 40–100 GPa leads to a further increase in the rate of stress relaxation, a decrease in the dynamic yield stress, and the disappearance of the difference between its values for the coarse-grained and fine-grained materials. The spall strength of tantalum increases by approximately 5% with a decrease in the grain size and remains unchanged after the shock wave loading. The maximum fracture stresses are observed in tantalum single crystals.     

Effects of manganese and sulfur contents and slab reheating temperatures on the magnetic properties of non-oriented semi-processed electrical steel sheet

The effects of manganese and sulfur contents and slab reheating temperatures (SRTs) on the magnetic properties of non-oriented semi-processed electrical steel sheets were investigated. The core loss W15/50 of the steels increases with an increase of sulfur content in each steel with different manganese contents, while, the magnetic induction B50 hardly changed with an increase of the sulfur content at any manganese level. The SRTs affect the core loss in steels without hot band annealing, and in steels processed at an SRT of 1273 K showed the lowest core loss. Steels with higher sulfur content processed at an SRT of 1523 K showed deterioration of the core loss caused by the retardation of the grain growth at the recrystallization annealing by the fine MnS (ca.0.1 μm in diameter).