Radiation-stimulated diffusion in Al–Si alloys

A di-vacancy low-temperature diffusion is proposed to explain diffusion-controlled processes in Al–Si alloys responsible for neutron-induced silicon precipitation. Ab initio calculations of potential barriers for Si atom hopping in aluminium lattice showed that in the case of di-vacancy diffusion, they are small compared with that of mono-vacancy diffusion. The low temperature diffusivity of mono-vacancies is too small to account for the measured Si diffusivities in aluminium. The dependencies of radiation-stimulated diffusion on the neutron flux and on the temperature are obtained and can be used for the experimental verification of the developed model.     

ICEMS study of isothermal oxidation of Fe–Mn–Al–C–Cr–Si–Mo, Fe–Mn–Al–C–Cr–Si and Fe–9Cr–1Mo alloys

The purpose of this paper is to investigate the isothermal behavior of Fe–27.3Mn–7.6Al–C–6.5Cr–0.25Si–0.88Mo (Mo(0)) and Fe–27.3Mn–7.6Al–1.0C–6.5Cr–0.25Si (Mo(1)) alloys and compare it against Fe–9Cr–1Mo (FCR) commercial alloy. The experiments were carried out at 600°C, 700°C, 750°C and 850°C, each one during 72 h in static air. The oxidation kinetics was measured as a function of time using a Thermogravimetry analyzer (TGA). The structure and composition of the oxide scale were characterized by X-ray diffraction (XRD) and Integral Conversion Electron Mössbauer Spectroscopy (CEMS). The TGA results show that at all oxidation temperatures the sample FCR exhibit the lowest kinetic corrosion and the lowest weight gain, whereas Mo(0) the highest. By CEMS technique it were found a broad magnetic sextet, which has been fit by one hyperfine field distribution with mean hyperfine field characteristic to ferritic/martensite phase, one Fe^3?+? doublet and one singlet for the Mo(0) and Mo(1) alloys. Samples oxidized at highest temperatures exhibit a strong paramagnetic line, probably due that the Cr or Mn oxides may be enriched on the surface. Then, the magnetic phase can be converted partially into austenite phase at highest temperatures.     

Wettability of Si and Al–12Si alloy on Pd-implanted 6H–SiC

Si C monocrystal substrates are implanted by Pd ions with different ion-beam energies and fluences,and the effects of Pd ion implantation on wettability of Si/Si C and Al–12 Si/Si C systems are investigated by the sessile drop technique.The decreases of contact angles of the two systems are disclosed after the ion implantation,which can be attributed to the increase of surface energy(σ_(SV)) of Si C substrate derived from high concentration of defects induced by the ionimplantation and to the decrease of solid–liquid surface energy(σ_(SL)) resulting from the increasing interfacial interactions.This study can provide guidance in improving the wettability of metals on Si C and the electronic packaging process of Si C substrate.     

Electronic structures of Al–Si clusters and the magic number structure Al8Si4

The low-energy structures of Al₈Si_m (m = 1–6) have been determined by using the genetic algorithm combined with density functional theory and the Second-order Moller-Plesset perturbation theory (MP2) models. The results show that the close-packed structures are preferable in energy for Al–Si clusters and in most cases there exist a few isomers with close energies. The valence molecular orbitals, the orbital level structures and the electron localisation function (ELF) consistently demonstrate that the electronic structures of Al–Si clusters can be described by the jellium model. Al₈Si₄ corresponds to a magic number structure with pronounced stability and large energy gap; the 40 valence electrons form closed 1S²1P⁶1D¹⁰2S²1F¹⁴2P⁶ shells. The ELF attractors also suggest weak covalent Si–Si, Si–Al and Al–Al bonding, and doping Si in aluminium clusters promotes the covalent interaction between Al atoms.     

Modeling the TDFD dissolution of Al–Fe–Mn–Si particles in an Al–4.5Zn–1Mg alloy

Dissolution of large particles in DC-cast 7xxx aluminum alloys is one of the primary objectives of the homogenization process. A mathematical model to describe and predict this complex thermodynamical and kinetical process is of great significance. In this paper, the details of a diffusion-limited dissolution model, based on the thinning, discontinuation and full dissolution (TDFD) mechanism, to predict the dissolution of the Al₁₇(Fe_3.2, Mn_0.8)Si₂ particles is described. The model is capable of predicting the volume fraction and thickness of the particles during homogenization at different temperatures and time intervals. The predicted results are in good agreement with measurements using quantitative X-ray diffraction (QXRD) and quantitative field emission gun-scanning electron microscopy (QSEM). The model predictions of the supersaturation parameter, interface position, interface movement rate of the planar surfaces and the cylindrical edges, and the effect of the occurrence of discontinuities on the dissolution extent are presented.     

Consolidation of cryomilled Al–Si using spark plasma sintering

Cryomilled eutectic aluminum–12% silicon powder was sintered using spark plasma sintering (SPS) to create bulk compacts. The cryomilling serves to break up and disperse the eutectic phase in the powder to create a well-distributed Si phase throughout the matrix and to modify the morphology of the Si phase from plate-like to spherical, whilst refining the aluminium grain size to the nanometric level. The effects of different sintering times and temperatures using SPS on the densification of the powder, the aluminium grain size evolution, the growth of the Si phase and the morphology change of the Si phase were investigated. The compacts were analysed using X-ray diffraction, scanning electron microscopy and optical microscopy. The initial stages of densification appear to be highly dependent on the yield strength of the powder. An estimate of the temperature gradient seen in the powder bed was made and calculated to be near 200?°C at the highest point. The Al and Si phase growth was investigated and it was observed that the Si coarsening rate is increased due to the increased volume of grain boundaries. As the Si coarsens, any pinning effect on the Al grains is lost, resulting in a highly unstable microstructure that coarsens rapidly.     

The effect of Zn on precipitation in Al–Mg–Si alloys

Effects of addition of Zn (up to 1 wt%) on microstructure, precipitate structure and intergranular corrosion (IGC) in an Al–Mg–Si alloys were investigated. During ageing at 185?°C, the alloys showed modest increases in hardness as function of Zn content, corresponding to increased number densities of needle-shaped precipitates in the Al–Mg–Si alloy system. No precipitates of the Al–Zn–Mg alloy system were found. Using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), the Zn atoms were incorporated in the precipitate structures at different atomic sites with various atomic column occupancies. Zn atoms segregated along grain boundaries, forming continuous film. It correlates to high IGC susceptibility when Zn concentration is ~1wt% and the materials in peak-aged condition.     

The effect of Cu on precipitation in Al–Mg–Si alloys

TEM investigations of two alloys isothermally heat treated at 175°C and 260°C show how Cu additions to the Al–Mg–Si system affect precipitation. Both alloys had a solute content Mg?+?Si?=?1.3 at.%, 0.127 at.% Cu, but with Mg/Si 0.8 and 1.25. Cu-containing Guinier-Preston (GP) zones and three types of Q′ precursors are identified as most common phases at peak-hardness conditions, whereas β″ accounts for maximum 30% of the total number of precipitates. The precursors have needle (L and S precipitates) or plate (C precipitate) morphologies. They consist of different arrangements of Al, Mg and Cu atoms on a grid defined by triangularly arranged Si planes parallel with and having the same period as {100} Al planes. The Si grid is composed of nearly hexagonal sub-cells of a?=?b?=?4.05?Å, c?=?4.05?Å. The Cu arrangement on the grid is often disordered in the needle precursors. The plate precursor is ordered, with a monoclinic unit cell of a?=?10.32?Å, b?=?8.1?Å, c?=?4.05?Å, γ?=?101°.     

Precipitation and solute distribution in an interrupted-aged Al–Mg–Si–Cu alloy

Quantitative analysis of the precipitate species and solute distribution was carried out on Al–Mg–Si–Cu alloy 6061 aged to peak hardness using a conventional T6 heat treatment and the so-called T6I6 heat treatments. In this latter, a dwell period at reduced temperature (65°C) is introduced into the T6 ageing cycle (at 177°C or 150°C) which modifies the microstructure and results in the simultaneous improvement of both tensile properties and fracture toughness. Analysis of three-dimensional atom probe data reveals that the superior mechanical properties of the T6I6/177 temper are achieved by a combined effect of a greater consumption of solute atoms by precipitates, an increased number density of fine precipitates and the presence of greater fractions of the effective strengthening precipitates in the final microstructure. Three types of precipitates were found to be characteristic of the peak aged conditions: β′′ precipitates, Guinier–Preston zones and Mg–Si(–Cu) co-clusters. The composition of the strengthening precipitates was found to vary over a wide range for the different heat treatment schedules, corresponding to a variation in the number density of stable nuclei, without any accompanying change in their morphology. All precipitates were found to contain substantial quantities of aluminium. The results also indicate that the strengthening precipitates are preferentially formed from Si-rich nuclei that contain Cu atoms, as opposed to Cu-free nuclei.     

Scanning transmission electron microscopy investigation of an Al–Mg–Si–Ge–Cu alloy

Precipitation in a Mg-rich Al–Mg–Si–Ge–Cu alloy was investigated using aberration-corrected high-angle annular dark-field scanning transmission electron microscopy. The precipitates were needle or lath shaped with the longest dimension parallel to ?001?_Al. The precipitates had no repeating unit cell when viewed along this direction. However, the precipitate structure in projection consisted of a hexagonal network of mixed Si and Ge columns, with Mg, Al, and Cu columns occupying specific sites in between the network columns. The Cu columns appeared with the same local arrangement of atomic columns as in Al–Mg–Si–Cu precipitates, and the Cu-free regions consisted of structural units with Mg and Al at specific sites. These structural units were often arranged in a locally ordered fashion, and in some cases the projected structure possessed and overall point symmetry. The amount of strain on the surrounding matrix was found to vary depending on the width of the precipitate cross section.     

Microstructure evolution and properties of Al/Al–Mg–Si alloy clad wire during heat treatment

In this paper, heat treatment was carried out on Al/Al–Mg–Si alloy clad wire, and microstructure evolution and properties of Al/Al–Mg–Si alloy clad wire during heat treatment were investigated. During solution, contents of Mg and Si in inner matrix increased due to dissolution of primary Mg₂Si, and they also increased in outer matrix because Mg and Si diffused across the interface. Tensile strength of the clad wire increased firstly and then decreased, and elongation continuously increased, while conductivity continuously decreased with the increase in solution time. In aging process, Mg₂Si precipitated in both inner core and outer layer, and the content and average diameter of the precipitate increased with the increase in aging time. The content of precipitate was higher, and the average diameter was bigger in inner core. Tensile strength of the clad wire increased firstly and then decreased with the increase in aging time, and the elongation continuously decreased, while the conductivity continuously increased. The peak tensile strength of 202 MPa occurred at 8 h, when the corresponding elongation was 20 % and the conductivity reached 56.07 %IACS. Even tensile strength of the prepared clad wire approximately equaled to that of Al–0.5Mg–0.35Si alloy 203 MPa, the conductivity was obviously improved from 54.2 to 56.07 %IACS.     

Wetting behavior of Al–Si–Mg alloys on Si3N4/Si substrates: optimization of processing parameters

The wetting behavior of Al–Si–Mg alloys on Si₃N₄/Si substrates has been investigated using the sessile drop technique. Based on a Taguchi experiment design, the effect of the following processing parameters on the contact angle (θ) and surface tension (σ_LV) was studied: processing time and temperature, atmosphere (Ar and N₂), substrate surface condition (with and without a silicon wafer), as well as the Mg and Si contents in the aluminium alloy. In nitrogen, non-wetting conditions prevail during the isothermal events while in argon a remarkable non-wetting to wetting transition leads to contact angles θ as low as 11±3° and a liquid surface tension σ_LV of 33± 10×10^-5 kJ/m². According to the multiple analysis of variance (Manova), the optimum conditions for minimizing the values of θ and σ_LV are as follows: temperature of 1100 °C, processing time of 90 min, argon atmosphere, no use of a silicon wafer, and the use of the Al-18% Mg-1% Si alloy. A verification test conducted under the optimized conditions resulted in a contact angle of θ=9±3° and a surface tension of σ_LV=29± 9×10^-5 kJ/m², both indicative of excellent wetting. PACS 68.03.Cd; 81.05.Bx; 68.08.Bc; 05.70.-a; 61.10.Nz     

Study of ageing in Al–Mg–Si alloys by positron annihilation spectroscopy

In many common Al–Mg–Si alloys (6000 series) intermediate storage at or near ‘room temperature’ after solutionising leads to pronounced changes of the precipitation kinetics during the ensuing artificial ageing step at ≈180 °C. This is not only an annoyance in production, but also a challenge for researchers. We studied the kinetics of natural ‘room temperature’ ageing (NA) in Al–Mg–Si alloys by means of various different techniques, namely electrical resistivity and hardness measurement, thermoanalysis and positron lifetime and Doppler broadening (DB) spectroscopy to identify the stages in which the negative effect of NA on artificial ageing might appear. Positron lifetime measurements were carried out in a fast mode, allowing us to measure average lifetimes in below 1 min. DB measurements were carried out with a single detector and a ⁶⁸Ge positron source by employing high momentum analysis. The various measurements show that NA is much more complex than anticipated and at least four different stages can be distinguished. The nature of these stages cannot be given with certainty, but a possible sequence includes vacancy diffusion to individual solute atoms, nucleation of solute clusters, Mg agglomeration to clusters and coarsening or ordering of such clusters. Positron lifetime measurements after more complex ageing treatments involving storage at 0 °C, 20 °C and 180 °C have also been carried out and help to understand the mechanisms involved.     

Absorption and emission properties of Bi-doped Mg–Al–Si oxide glass system

A new Bi-doped Mg–Al–silicate glass is suggested and investigated. It can be fabricated by moderate-temperature routine technology. The characteristic relaxation time of 300–800 μs in combination with the high quantum yield (up to 85%) and wide excitation spectrum makes this glass a promising laser material. The obtained quadratic dependence of the visible absorption intensity is an argument in favor of the hypothesis that the absorption and infrared luminescence in Bi-doped glasses are caused by Bi₂ dimers.     

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater were evaluated by potentiodynamic polarization (PP), linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) measurements. All the studied parameters showed good anti-corrosive properties against the corrosion of Al–Mg–Si alloy in the tested solution and their performance increases with corrosion resistant concentration. Polarization data indicated that natural honey is a mixed-type corrosion resistant. LPR and EIS studies showed that there were significant increases in the overall resistance after the addition of natural honey. The adsorption of natural honey on the metal surface obeys Langmuir adsorption isotherm. The analysis of morphology studies confirmed the formation of precipitates of natural honey on the metal surface, which reduced the overall corrosion reaction.     

Structural evolution of ZrO2–mullite nanocomposites from the Si–Al–Zr–O amorphous bulk

ZrO₂–mullite nanocomposites were fabricated by in-situ-controlled crystallization of Si–Al–Zr–O amorphous bulk at 800–1250°C. The structural evolution of the Si–Al–Zr–O amorphous, annealed at different temperatures, was studied by X-ray diffraction, infrared, Laser Raman spectroscopy, field emission scanning electron microscopy, and high-resolution transmission electron microscopy. The materials consisted of an amorphous phase up to 920°C at which phase separation of Si-rich and Al, Zr-rich clusters occurred. The crystalline phases of t-ZrO₂ and mullite were observed at 950°C and 1000°C, respectively. Mullite with a tetragonal structure, formed by the reaction between Al–Si spinel and amorphous silica at low temperature, changed into an orthorhombic structure with the increase of temperature. It was the phase segregation that improved crystallization of the Si–Al–Zr–O amorphous bulk. The anisotropic growth of mullite was observed and the phase transformation from t-ZrO₂ to m-ZrO₂ occurred when the temperature was higher than 1100°C.     

Early stage ageing effects and shallow positron traps in Al–Mg–Si alloys

Room temperature ageing, so-called natural ageing, of Al–Mg–Si alloys has a subtle but striking influence on the mechanical properties achievable by subsequent ageing at more elevated temperatures. Though strongly debated, different clustering processes are generally accepted to give rise to this effect. Using temperature-dependent positron lifetime measurements of naturally aged Al–Mg–Si alloys, it is shown that in the early stages of ageing, small clusters of alloying atoms without embedded vacancies take part in the decomposition process. These clusters serve as shallow positron traps with a binding energy of about 55(10) meV, grow in the course of natural ageing and transform to deep positron traps with binding energies well above thermal energies. Thus, results of positron annihilation spectroscopy techniques need to be interpreted carefully with respect to the microstructure of age-hardenable Al alloys. Moreover, it is shown that a simple approach to bind positron states using a three-dimensional potential well and (bulk) positron affinities cannot explain the present findings.     

Microstructural characterisation of Al–Si cast alloys containing rare earth additions

This paper presents a thorough study on the effect of rare earth elements, specifically La and Ce, on the microstructure characteristics of non-modified and Sr-modified A356 and A413 alloys. Several alloys were prepared by adding 1% La and 1% Ce either individually or in combination. Microstructural characterisation was carried out using optical microscopy, scanning electron microscopy and electron probe microanalysis as well as differential scanning calorimetry (DSC) analysis. The results showed that the individual and combined additions of La and Ce did not bring about any modification or even refinement in the eutectic Si structure. Moreover, these additions were found to negate the modification effect of Sr, particularly in the presence of La. The A356 and A413 alloys containing La and/or Ce displayed high phase volume fractions owing to the formation of Al–Si–La/Ce/(La,Ce) and Al–Ti–La/Ce intermetallic phases. DSC analysis revealed that the formation temperatures of these phases varied from 560 to 568 °C and 568 to 574 °C, respectively. This analysis also showed that the addition of La and Ce whether individually or in combination resulted in a depression in the eutectic temperature and a considerable increase in the solidification range, particularly for the A413 alloy.     

HAADF-STEM study of β′-type precipitates in an over-aged Al–Mg–Si–Ag alloy

Coarse, rod-shaped precipitates growing along ?100?Al directions in an Al–1.0?wt% Mg₂Si alloy with 0.5?wt% Ag additions were investigated by high-resolution high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM). All investigated precipitates had complex structures, being composed of domains separated by anti-phase resembling boundaries. The domains consist of a modified hexagonal β′-type structure that contains a considerable amount of Ag. Based on HAADF-STEM images, an average atomic model with space group P-62?m (189) and composition Al₃Mg₃Si₂Ag is proposed, having Al incorporation and Ag replacing certain Si atomic columns. Co-existence with the Ag-free β′-Mg₉Si₅ phase has been observed for some precipitates. The boundaries may be described as full or half units of the orthorhombic U2-AlMgSi precipitate phase. The HAADF-STEM images indicate partial replacements of Al atoms by Ag, in both the β′-type domains and the U2-type boundaries. Ag enrichment of the Al matrix near the precipitate/Al interface was observed for all the investigated precipitates