Two-frame phase-shifting interferometry for retrieval of smooth surface and its displacements

A new two-frame interferometric method with a blind phase shift of a reference wave is proposed for the reconstruction of smooth surface relief areas. In this method, a correlation approach based on the determination of correlation coefficient between intensity distributions of two interferograms is applied for the phase shift extraction. An algorithm for this method realization is developed and its performance is verified on test surfaces. An experimental setup containing a Twiman-Green interferometer was used in the reconstruction of smooth surfaces of metal specimens using the developed algorithm. Surface displacement phase fields were generated in case of a CT-notched specimen made of an aluminum alloy by the interactive procedure of element stitching of two surface reliefs and subtracting the surface relief after cyclic loading from the initial one. The received surface displacement fields allow us to determine the studied specimen fatigue process zone (FPZ) and FPZ size.     

Parameter Optimizing Experiment for Laser Shock-procesing on Anti-fatigue and-Fracture Property of Metal

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Measurement of the near-tip displacement field in a fatigue damaged steel plate by digital speckle pattern interferometry

A digital speckle pattern interferometry system with automatic data analysis is used to measure the near-tip in-plane displacement field in a stainless steel specimen previously cracked by a fatigue test. In-plane displacements over a zone of 3.15 mm×3.15 mm are determined through the evaluation of the optical phase distribution. A theoretical solution developed for elasto-plastic materials is used to evaluate the obtained experimental results.     

Fatigue damage detection using a speckle-contrast technique

An optical setup based on speckle-contrast measurement is proposed as an alternative to analyze fatigue damage on surfaces of metal samples. Based on the dispersion of the light, generated by a laser beam reflected by the surface, roughness and fatigue damage are analyzed after a specially designed fatigue test of metallic samples. The experimental results are obtained from an aluminum alloy type A319 modified with strontium with nodular silicon precipitates that was subjected to a fatigue procedure based in the norm ASTM E647.     

Fabrication of defocus graded-index optical waveguide for evanescent wave optical amplifier

This is the first report on an evanescent wave optical amplifier with a plastic waveguide that can amplify a CW signal transmitted by a plastic optical fiber. The waveguide with a concave refractive index distribution was fabricated by an interfacial-gel polymerization technique. Since the waveguide increases the number of reflections at the boundary surface of the waveguide and the laser dye solution, the enhancement of amplification efficiency can be realized. The function of the fabricated waveguide was confirmed by calculations and experiments. The obtained results indicate that the fabricated fiber generated a larger evanescent field than the waveguide without a refractive index distribution.     

Extrusions and intrusions in fatigued metals. Part 2. AFM and EBSD study of the early growth of extrusions and intrusions in 316L steel fatigued at room temperature

Early stages of surface relief evolution of persistent slip markings (PSMs), formed in areas where persistent slip bands (PSBs) intersect the free surface, in polycrystalline 316L stainless steel cycled with constant plastic strain amplitude were studied using atomic force microscopy (AFM) and electron backscattering diffraction (EBSD). Focused ion beam (FIB) technique was employed to obtain additional, more detailed information on the shape of PSMs. To reveal true qualitative and quantitative information on the simultaneous growth of intrusions and extrusions within individual PSMs, identical areas both on the specimen surface and on its inverse copy obtained via plastic replica were studied using AFM. Intrusions are preceded by extrusions regardless of orientation of individual grains of the polycrystal. The first intrusions appear largely around 1% of fatigue life at the moment when ‘static’ extrusions are developed. They appear predominantly but not exclusively at the side of extrusions where the emerging active slip plane is inclined to the surface at an acute angle. They grow faster than the stage of stable extrusion growth. Typical morphology of mature PSMs developed at 15% of fatigue life consists of ribbon-like extrusions accompanied by two thin parallel intrusions along both PSB–matrix interfaces. Experimental data on the morphology and growth of extrusions and intrusions are discussed in relation to the theoretical models and computer simulations of surface relief evolution leading to fatigue crack initiation.     

The distribution of plastic deformation during 21 kHz fatigue of copper samples

A new method of investigating the portion of plastic deformation during fatigue tests of copper samples has been developed. Until now plastic deformation could only be estimated as opposed to being directly measured. Cholesteric li-crystals were applied to the sample surfaces before the fatique test and the temperature distribution during deformation was measured by the change in colour of these crystals. This then allows the distribution of the plastic deformation along the sample to be calculated. Film recordings of the colour, and hence the temperature change showed that plastic deformation is spread along the sample in a manner similar to that predicted by theory; plastic deformation is not mainly concentrated in the middle of a specimen.     

Increasing the fatigue life of 12Cr1MoV steel by surface nanostructuring with a Zr<Superscript>+</Superscript> ion beam. Structure,properties, and fracture pattern

The paper presents the results of static and cyclic tensile tests and alternate cyclic bending tests of 12Cr1MoV specimens in the initial state and after surface nanostructuring with a Zr⁺ ion beam. Examination by optical and scanning electron microscopy and interference profilometry revealed differences in the formation of the deformation relief and in the character of cracking of the modified surface layer. The changes occurring in the modified surface layer were estimated by nanoindentation, X-ray analysis, and fractography. The nanostructure formed in the treated surface layer was analyzed by transmission electron microscopy. The difference in deformation is interpreted using the multiple cracking concept. The effect of substantial enhancement of fatigue strength is associated with retarded plastic deformation and fatigue crack propagation in the modified surface layer.     

一个新的提煉超纯金属镓的区域熔化法

本文描述了一个提炼超高纯镓的新的区域熔化方法。把镓装在一个塑料管中,做成螺旋蜷线形式,一边提高温度到镓的熔点之上,于是在这螺旋蜷线上就有许多个熔区。当螺旋蜷线转动的时候,熔区则往复前进。估计如此装置的区域熔化方法比通常的效率要高。     

Measurements and removal of cerenkov light generated in scintillating fiber-optic sensor induced by high-energy electron beams using a spectrometer

In this study, we measured scintillating and Cerenkov lights generated in a scintillating fiber-optic sensor using highenergy electron beams and a spectrometer. The spectrum of Cerenkov light generated in a plastic optical fiber was measured with a spectrometer and the intensities of Cerenkov light were measured for irradiated lengths of the plastic optical fiber by integrating the photon counts at every wavelength of the spectrum. The intensities of Cerenkov and scintillating lights were also characterized as a function of the incident angle of an electron beam from a clinical linear accelerator (CLINAC). To minimize or remove Cerenkov light, a subtraction method was employed using a background optical fiber.     

铝-银合金在疲劳过程中所表现的一些特点

本工作进行了淬火Al-7.27％Ag合金的扭转疲劳试验,测定了各种扭应变下的△E-N曲线,并且观察了经过各种循环数以后试样的表面金相变化。实验结果指出,当扭应变较小时,△E随着循环数N的增加而逐渐下降,△E-N曲线的变化类似Al-Cu和Al-Mg合金在较低扭应变下的情况。但当扭应变较大时,△E开始略有下降,随后上升到某一较高值后再下降,直至试样断裂。△E-N曲线的形状与Al-Cu和Al-Mg合金完全不同。试样表面的金相变化分为两个明显不同的阶段。在疲劳的起始阶段,滑移痕迹细而均匀,但经过一定循环数后,少数滑移痕迹变得集中而深化。随着循环数的增加,新的滑移带在原有滑移带之间不断地出现,没有纯Al和Al-Mg合金中滑移带变宽的情况。还看到了裂纹沿晶界的形成和发展。根据溶质银原子与位错的电交互作用和位错切割银原子簇的观点,对所得到的结果进行了讨论。 关键词：     

IR thermography characterization of residual stress in plastically deformed metallic components

A remote and non-destructive method for the characterization of residual stress in metallic components is here proposed. Such a method is based on the application of infrared thermography for the evaluation of thermal diffusivity, which is expected to be dependent on the local dislocation density in the material lattice induced by plastic deformations. Preliminary experimental results obtained on a yielded ASTM 516 grade 65 steel specimen are presented and discussed on the basis of microhardness and optical metallographic investigations carried out on the same sample.     

铝在疲劳载荷作用下所发生的基本过程

【摘　要】进行了99.6％工业纯铝和99.99％高纯铝(退火和冷加工)的扭转疲劳试验,测定了经过各种应力循环数N以后的滞后迴线的形状和面积,从而算出了在每次循环中的能量消耗ΔE和最大抗扭矩T_m。对于所得到的ΔE-N曲线和T_m-N曲线进行了分析,并与在疲劳试验的各个阶段对于试样表面所作的金相观测结果作了比较,认为在试样中未出现局部滑移区以前,引起ΔE和T_m的基本过程是空位对于位错的钉紥作用,这是一种体积效应,但是在局部滑移区出现以后,这种滑移区引起额外的能量消耗,而对于T_m的影响并不显著,因而在这个阶段里T_m和ΔE的变化便不再彼此相对应。这种分析可以澄清过去文献中关于ΔE和T_m(代表硬度变化)在疲劳过程中的变化的许多互不一致的结果。假定实验所观测到的曲线是这两种过程(整体过程和局部过程)所引起的效应的迭加,并且假定这两种过程对于ΔE和T_m的贡献由于疲劳振幅的大小、试样的处理状态(退火或冷加工)以及所合杂质之不同而异,可以满意地解释实验所观测到的各种曲线的形状和位置。这个观点的正确与否还有待于进一步的实验证实。     

基于散粒磨料振动抛光非球面加工技术研究

鉴于非球面光学元件的应用日益广泛,非球面加工技术成为研究热点,提出一种基于散粒磨料振动抛光非球面的加工方法。非球面元件待抛光表面与磨粒均匀接触,通过振动抛光装置为游离磨粒提供抛光作用力,使材料去除均匀,降低表面粗糙度。以材料为ZK-10L、尺寸为Φ55 mm的光学元件为实验对象,分析了振动幅度、抛光液浓度、磨粒粒径和抛光时间对抛光效果的影响,当振动幅度为5 mm、抛光液浓度为80 g/L、磨粒粒径为1 mm时,振动抛光8 h后试件的表面粗糙度从84.4 nm降低到9.4 nm,而试件的面形精度基本不变,从而在保证面形的前提下达到抛光的目的。     

Mean stress effect in fatigue crack propagation

Crack propagation rates in three different grades of mild steel and two types of age hardening aluminium alloys have been measured for different stress ratios. The results show a pronounced stress ratio effect for all these materials. A model of fatigue crack propagation is formulated in terms of the size of the cyclic plastic instability zone at the crack tip rather than the zone of plastic yielding. The micro-plastic instability zone is measured by a parameter involving the ratio of the maximum stress intensity and the stress level at which macro-plastic instability occurs in the $\text{S}\text{N}$ curve of plain fatigue test pieces. Such a parameter provides a means of normalizing crack propagation results obtained for various stress ratios.     

Local zone wise elastic and plastic properties of electron beam welded Ti–6Al–4V alloy using digital image correlation technique: A comparative study between uniform stress and virtual fields method

Joining of materials using welding results in the formation of material zones with varying microstructure across the weld. Extraction of the mechanical properties of those individual heterogeneous zones are important in designing components and structures comprised of welds. In this study, the zone wise local extraction of the elastic and plastic properties of an electron beam welded Ti–6Al–4V titanium alloy has been carried out using both the uniform stress method (USM) and the virtual fields method (VFM) involving digital image correlation (DIC) technique. The surface strain field obtained using DIC technique from a transverse weld specimen tensile testing is used for extracting the zone wise strain evolution. Initially, using uniform stress assumption, zone wise full range stress–strain curves are extracted. In USM methodology, the elastic and plastic material models are fitted to the zone wise stress–strain curves and required parameters are extracted from it. But inherent disadvantage is lot of images need to be processed for the parameter extraction. Recently, VFM is gaining lot of popularity in characterization domain as it is robust, accurate and faster. VFM is based on the principle of virtual work where, the weak form of local equilibrium equations and kinematically admissible virtual displacement fields are utilized for parameter extraction. Hollomon׳s power law is used here as the hardening rule. Young׳s modulus, Poisson׳s ratio, yield stress, strength coefficient and strain hardening exponent are the parameters extracted zone wise using both USM and VFM. A Vicker׳s microhardness measurement is also conducted across the weld zone towards mapping the strength behavior. Fusion zone has reported higher yield strength, strength coefficient and Poisson׳s ratio. Young׳s modulus value is found decreasing from base metal towards the fusion zone. The trend observed in parameter variation across the weld zone obtained by both USM and VFM compares very well. Due to various advantages associated with VFM technique it is generally recommended for parameter extraction.     

Impact toughness of EK-181 ferritic-martensitic chromium (12%) steel under loading by concentrated bending

The low-temperature fracture of a high-temperature low-activated ferritic-martensitic EK-181 chromium (12%) steel (RUSFER-EK-181: Fe-12Cr-2W-V-Ta-B) is studied using impact and static concentrated bending tests as a function of the specimen dimensions (standard, small), the type of stress concentrator (V-shaped notch, fatigue crack), and the temperature (from −196 to +100°C). The ductile-brittle transition temperature falls in the range from −85 to +35°C. The temperature dependences of stress-intensity factor K _Ic and fracture toughness J _Ic are determined. The severest type of impact toughness tests is represented by tests of V-notched specimens with an additional fatigue crack and two lateral V-shaped notches (three-sided V-shaped notch with a central fatigue crack). The fracture energy of the steel depends on the type of stress concentrator and the specimen dimensions and is determined by the elastic energy and the plastic deformation conditions in the near-surface layers of a specimen, which are controlled by the lateral notches. At the same test temperature, the impact toughness and the fracture toughness are interrelated. Irrespective of the type of specimen (including notches and a fatigue crack), the ferritic-martensitic steel exhibits the same fracture mechanism.     

Elastic-plastic analyses on the residual stresses and curvature of the film/substrate bilayer system

During thermal cycling, the residual stresses are often generated in the film/substrate bilayer due to the material mismatch between the substrate and the film. If the thickness of the film is relatively high, the thermal residual stresses in it may be of different signs. When the film is subjected to elastic-plastic deformation, two plastic zones with different thicknesses may be generated in the film at a significantly high temperature difference. In this paper, a theoretical model which reflects the complete history of thermal residual stresses and curvatures in the elastoplastic film/substrate bilayer system is developed. Solutions are derived to estimate the residual stresses and curvature in the film as functions of temperature difference. The case of Al/Si system is used to illustrate the implementation of this model. Results show that the critical temperature difference at which the second plastic zone near the film surface is generated near the Al film surface is dependent on the film thickness. The strain hardening of the film has an obvious influence on the magnitude of residual stresses within the film at high temperature difference.     

Ultrasonic surface crack characterization on complex geometries using surface waves

The characterization of surface cracks on complex geometries using surface waves is investigated numerically and experimentally. The specimen geometry is implemented in a finite difference code by approximation of the contour using a Cartesian grid. In the experiments the out-of-plane surface displacement is measured by means of a heterodyne laser interferometer. Good agreement is shown by comparison of the calculated out-of-plane displacement with experimental results for both cracked and non-cracked specimens. The crack depth is measured down to a size of 0.7 times the surface wavelength using a time delay approach. The many Rayleigh pulses propagating after the crack can be separated from the other modes by a filtering procedure based on the surface wave propagation velocity. Only a detailed analysis of the scattering phenomenon using the simulation allows an identification of the transmitted pulse required for crack depth measurement. Application of the method to a specimen with a real fatigue crack shows a systematical error possibly due to the inclined crack profile.     

Creep deformation measurement using quartz optical fiber

This paper describes an optical system for high temperature creep strain measurement using quartz optical fiber, super long working distance microscope and digital image processing techniques. In this system one end of the quartz optical fibers is arrayed in a small area on the specimen surface and the other end is illuminated by a laser beam. The fiber ends on the specimen surface form the spot array. The small optical spots on the specimen are tracked by a CCD camera and the images are processed by digital image processing software. The diameter of each quartz fiber is 100 μm and the fibers can be arrayed in a small area. The local strains are determined by measuring the variety of relative distance between two spots. Experimental results of local creep strain on the welding joints of 15CrMo and HK40 at 850°C are obtained.