Influence of ultrasonic cavitation on passive film of stainless steel

The electrochemical behaviors of passive film of stainless steel 0Cr13Ni5Mo under the condition of static state (quiescence) and ultrasonic cavitation in the HCl solution have been studied by means of polarization curve, electrochemical impedance spectroscopy (EIS) and capacitance potential measurement. The results indicate that the passive film shows a multi layer structure distribution, and presents a p-type semiconductor property under the condition of quiescence. The stability of passive film decreases, the semiconducting property changes to an n-type semiconductor in the presence of cavitation. The amount of transition electrons from valence band because of cavitation is related to the height of Fermi level of passive film semiconductor.     

Synergetic effects of impurities and alloying element Cr on oxidation and dissolution corrosion of Ni (111) surfaces: A DFT study

Using density-functional calculations, we studied the interactions between interstitial impurities (H, O, N, S, and P) and Ni (111) surfaces doped, or not, with Cr, and studied the effect of Cr doping on the dissolution corrosion resistance of Ni(111) surfaces. The aim of this work was to study, at the atomic scale, the effects of Cr on the segregation behaviors of impurities and the synergetic effects between co-doped atoms on the resistance to dissolution corrosion of Ni (111) surfaces. The results indicate that impurities S, P, O, and H prefer to be trapped at near-surface sites, that Cr was uniformly distributed in the Ni crystal and can affect the segregation behavior of impurities S and P to move toward the surface, and it affects impurities N and O such that they shift from the surface to the subsurface. The formation of near-surface Cr nitrides (speculated to be Cr₂N based on the results obtained for particular co-doped surfaces) was also noted. Introducing Cr enhances the structural stability of the Ni (111) surface and protects it from being corroded when impurities are present. The elementary processes studied afforded microscopic insights into the formation of a Cr-depleted zone, a phenomenon that leads to local corrosion of the Ni alloy surface. The results of our theoretical calculations explain some of the experimental results previously observed at the atomic scale.     

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利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性.微观形貌分析表明:样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm.硬度分析表明:腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍.LIBS组分分析表明:经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍.     

Determination of the chromium concentration of phase decomposition products in an aged duplex stainless steel

A commercial duplex stainless steel has been aged at 673 K for up to 55,000 h. The aging results in the phase decomposition of the ferrite in duplex stainless steel. The end products of the phase decomposition are a Fe-rich and a Cr-rich phase. The chromium concentration of these phases is determined by measuring the hyperfine magnetic field and the isomer shift using Mössbauer effect. The experimental results are compared with a phase diagram calculated for Fe–Cr–Ni ternary system at 673 K.     

Raman and IR spectroscopy study of corrosion products on the surface of the hot‐dip galvanized steel with alkaline mud adhesion

The corrosion products formed on hot‐dip galvanized steel sheets for the automobile application with adhesion of alkaline mud containing different Cl⁻ ion contents are investigated by means of Raman and infrared (IR) spectroscopy. Results show that the Cl⁻ ion content in alkaline mud has great influence on the corrosion behavior of the galvanized steel. The Cl⁻ ions are responsible for the formation of the Zn₅Cl₂(OH)₈· H₂O layer on the surface of the steel at the early stage of corrosion. The rest of the Cl⁻ ions then penetrate and interrupt corrosion product layer resulting in pitting corrosion. Subsequently, the red corrosion product of α‐FeOOH (shaped as needle‐like structure) is formed, which then transforms into black rust of Fe₃O₄ (having a shape of slim needle). It is interesting to find out that pitting depth is inversely proportional to the Cl⁻ ion content. However, corrosion rate decreases with the increase of the Cl⁻ ions in mud. Copyright © 2009 John Wiley & Sons, Ltd.     

316L不锈钢在静态液态锂中的腐蚀行为研究

利用脉冲激光诱导击穿光谱仪(LIBS)结合SEM、EDX和维氏硬度(HV)等分析手段,分析了316L不锈钢在350℃的液态锂中静态腐蚀500h后的腐蚀特性。微观形貌分析表明：样品存在较明显的晶间腐蚀,其腐蚀层厚度约为2.7μm。硬度分析表明：腐蚀后表面硬度值约HV234.72,约是腐蚀前硬度值的0.78倍。LIBS组分分析表明：经液态锂腐蚀后的样品表面Ni、Cr等元素含量相对减少;在被腐蚀区域Li元素含量随激光击打深度的增加而减少,而Ni、Cr等元素含量与之近似呈成正比递增;母材区Li元素的渗透深度约3.5μm,约是焊缝区的0.6倍。     

B对Mo等元素在奥氏体钢/Cr2O3界面占位倾向影响的理论研究

超级奥氏体不锈钢中因含有更高铬、钼含量,具有极高的耐点蚀、晶间腐蚀性能,这与Mo等合金元素对钝化膜结构的影响密切相关,尤其含硼超奥钢钝化层表面Cr、Mo含量明显增加,但其原子层次的微观作用机制尚不清楚.本文采用第一性原理方法,研究了置换原子(Mo、Mn、Ni、Si),及间隙原子B在fcc-Fe/Cr₂O₃界面占位倾向,并分析了可稳定存在于界面B对这些元素偏析倾向的影响.结果表明:Mo、Mn、Ni、Si、B均可与fcc-Fe/Cr₂O₃界面结构体系形成稳定结构;Mo、Ni倾向分布于界面基体侧,Mo有向氧化层扩散的趋势,B处于fcc-Fe/Cr₂O₃界面基体侧更稳定,Mn、Si易分布于氧化层中;存在于界面B对四种元素在fcc-Fe/Cr₂O₃界面体系中的占位影响不同,有利于Mn、Mo偏析于界面基体侧,但抑制Mo向界面基体侧的偏析程度,使得Si、Ni更均匀的分布于基体. Mo等合金元素分布于界面时的态密度来看,界面处M...     

Cr-Ni-Mo-Co surface alloying layer formed by plasma surface alloying in pure iron

Using double glow plasma alloying technique, a multi-elements alloyed layer containing elements of Cr, Ni, Mo and Co was formed on the surface of pure iron. After undergoing suitable aging treatment followed solid solution treatment, the formed alloying layer keeps a good combination of corrosion resistance and wear resistance. The relationship between the process parameters of heat treatments and the properties of the formed Cr-Ni-Mo-Co alloying layer, such as the chemical composition, hardness, corrosion resistance and wear resistance, was investigated in this study. It was revealed that the formed alloying layer exhibits a better behavior than that of 304 stainless steel and pure iron by employing a suitable heat treatment system. The temperature employed in solid solution treatment is 1453 K (1180 °C) followed by water quenching and the aging temperature is 813 K (540 °C) followed by water cooling.     

ICP法测定超临界水氧化设备腐蚀液中铜、铬、铝、镍、钛

采用光谱法研究了超临界水氧化设备腐蚀液中Cu,Cr,Al,Ni和Ti元素的含量,分析判断不锈钢设备腐蚀状况及其因素。结果表明,超临界设备不锈钢材料主要成分元素Cr在超临界水中有不同程度的溶解,并且溶解程度随温度和压力升高而增大。     

Inhibition of initial surface oxidation by strongly bound hydroxyl species and Cr segregation: H2O and O2 adsorption on Fe-17Cr

The initial stages of surface oxidation of Fe-17Cr (ferritic stainless steel) were investigated at 323 K by X-ray photoelectron spectroscopy (XPS) and inelastic electron background analysis. The results indicated the formation of a mixed iron-chromium oxide layer upon O₂ exposure and the formation of a thin chromium oxyhydroxide layer upon H₂O exposure. The oxidation of Fe did not occur in the latter case. Moreover, it was found that pre-exposing the Fe-17Cr surface to H₂O significantly hinders subsequent oxidation by O₂, thus providing a way to control the formation of nanoscale oxides on stainless steel materials. It was concluded that the formation of strongly bound hydroxyl species together with adsorbate-induced segregation of Cr severely limits the reaction between O₂/H₂O and Fe from the alloy.     

Constituted oxides/nitrides on nitriding 304, 430 and 17-4 PH stainless steel in salt baths over the temperature range 723 to 923 K

The progressively developed oxides and nitrides that form on nitriding 304, 430 and 17-4 PH stainless steel are analysed by X-ray Diffraction (XRD) and X-ray Photoelectron Spectroscopy (XPS) in this study. The experimental results show that the Cr contents and matrix structures (ferrite, austenite and martensite) play an important role in forming FeCr₂O₄, Cr₂O₃ and Fe₂O₃ oxides as well as nitrides. After a short immersion time, oxides of Cr₂O₃ and FeCr₂O₄ form in nitride films on 304 stainless steel samples. Fe₂O₃ oxide will subsequently form following an increasing immersion time. For the 430 stainless steel, Cr₂O₃ predominately forms after a short dipping time which hinders the growth of the nitride layer. As a result, this sample had the thinnest nitride film of the three for a given immersion time. After the formation of oxides, both CrN and Cr₂N were detected near the surface of the nitride films of three samples while Cr₂N phases formed in the deeper zone. The greatest amount of Fe₂O₃ oxide among the three samples was obtained on the nitriding 17-4 PH stainless steel which also had a high intensity count of N 1s.     

Investigation of a stainless-steel surface irradiated with protons in an iodine medium

The surface of 1Cr18Ni10Ti stainless steel irradiated by protons with an energy of 5.7 MeV in an iodine medium is studied by Rutherford backscattering (RBS) and X-ray photoelectron spectroscopy (XPS). Iodine bonded with oxygen and molecular I₂ is observed in a thin 10-nm-thick steel surface layer. Iodine depth profiles are obtained using the RBS and XPS spectra. The possibility of the formation of chemical compounds containing iodine on the steel surface with allowance for the proton-irradiation effect on iodine adsorption is discussed.     

A Mössbauer spectrometry study on the phase decomposition of cast duplex stainless steel

Cast CF3M duplex stainless steel having 25% of ferrite in volume fraction was aged at 723 K for time periods up to 10000 h. Phase decomposition of ferrite was investigated by Mössbauer spectroscopy. Ferrite decomposed initially via a spinodal process to finally yield the Fe-rich and the Cr-rich phase. The hyperfine magnetic field distribution obtained from the experimental Mössbauer spectrum was analyzed by assuming trinomial distribution of main constituent atoms Fe, Cr, Ni to determine Cr and Ni content of the Fe-rich phase. Main compositions of the phase were 84 at.% Fe, 11 at.% Cr, 5 at.% Ni.     

Influence of laser treatment on the wear of friction surfaces of 40Cr steel

The friction wear of surfaces of 40Cr (40Khr) structural steel and 12Cr18Ni10Ti (12Kh18N10T) stainless steel is investigated. It is established, by comparison of the wear of initially annealed 40Cr steel after hardening by radiation from a CO₂ laser to various degrees of surface microhardness and separately after volume heat treatment, that the wear is due to fatigue in the entire range of microhardness, regardless of the dispersive properties of the structures. It is shown that the resistance to wear tends to increase with increase of the microhardness of the bearing surfaces. The dependence of the rate of wear on the surface microhardness is obtained. It is found that the wear process is accompanied by formation of a special structurally stressed state in the Saint-Venant region; this state is characterized by a constant hardness level independently of the preceding state of the material.Translation of Preprint No. 196, Lebedev Institute of Physics, Academy of Sciences, USSR, Moscow (1990).     

Analysis of oxide formation induced by UV laser coloration of stainless steel

Laser-induced coloration on metal surfaces has important applications in product identification, enhancing styles and aesthetics. The color generation is the result of controlled surface oxidation during laser beam interaction with the metal surfaces. In this study, we aim to obtain in-depth understanding of the oxide formation process when an UV laser beam interacts with stainless steel in air. The oxide layer is analysed by means of optical microscopy, scanning electron microscopy (SEM) and time-of-flight secondary ion mass spectrometer (TOF-SIMS). TOF-SIMS results clearly show the formation of duplex oxide structures. The duplex structure includes an inner layer of Cr oxide solution and an outer layer of Fe oxide solution. The oxide layer thickness increased as the results of Fe diffusion to surface during multiple laser scanning passes.     

H2O对N复合氧化膜Cr2O3作用机制的理论研究

本文基于第一性原理方法,研究水对N复合氧化膜Cr2O3的作用机制。结果表明N的复合影响H2O在表面的吸附位点及吸附高度,N的溶入与Cr形成稳定作用,减缓H2O对表面Cr-O间的破坏作用,改善氧化膜表层结构,提高表面电化学稳定性。因此,N的复合可增强氧化膜对H2O的作用,同时改善氧化膜的结构稳定性,从而提高不锈钢的抗氧化性。     

Structural and phase transitions in nitrided layers of iron alloys during severe cold deformation

A nanostructuring procedure similar to that proposed previously for iron alloys with carbides, nitrides (γ′-Fe₄N, TiN), and oxides, was implemented for X22 fcc alloy and X18H8 austenitic stainless steel. The procedure is based on the deformation-induced dissolution of disperse CrN nitride particles in the alloy matrices and the formation of supersaturated solid solutions of nitrogen, followed by the precipitation of secondary nanonitrides inhibiting the grain growth in the matrix during heating.     

Optimization of laser butt welding parameters with multiple performance characteristics

This paper presents a study carried out on 3.5 kW cooled slab laser welding of 904 L super austenitic stainless steel. The joints have butts welded with different shielding gases, namely argon, helium and nitrogen, at a constant flow rate. Super austenitic stainless steel (SASS) normally contains high amount of Mo, Cr, Ni, N and Mn. The mechanical properties are controlled to obtain good welded joints. The quality of the joint is evaluated by studying the features of weld bead geometry, such as bead width (BW) and depth of penetration (DOP). In this paper, the tensile strength and bead profiles (BW and DOP) of laser welded butt joints made of AISI 904 L SASS are investigated. The Taguchi approach is used as a statistical design of experiment (DOE) technique for optimizing the selected welding parameters. Grey relational analysis and the desirability approach are applied to optimize the input parameters by considering multiple output variables simultaneously. Confirmation experiments have also been conducted for both of the analyses to validate the optimized parameters.     

Ultrasonic cavitation erosion of high-velocity oxygen-fuel (HVOF) sprayed near-nanostructured WC–10Co–4Cr coating in NaCl solution

The high-velocity oxygen-fuel (HVOF) spraying process was used to prepare near-nanostructured WC–10Co–4Cr coating. The cavitation erosion behavior and mechanism of the coating in 3.5 wt.% NaCl solution were analyzed in detail. The results showed that the amorphous phase and WC grain were present in the coating. The cavitation erosion resistance of the coating was about 1.27 times that of the stainless steel 1Cr18Ni9Ti under the same testing conditions. The effects of erosion time on the microstructural evolution were discussed. It was revealed that cracks initiated at the edge of pre-existing pores and propagated along the carbide–binder interface, leading to the pull-out of carbide particle and the formation of pits and craters on the surface. The main failure mechanism of the coating was erosion of the binder phases, brittle detachment of hard phases and formation of pitting corrosion products.     

Accuracy Studies in Inductively Coupled Plasma Atomic Emission Spectrometry Determination of Eight Elements in Standard Steel and Nickel Alloy High Solid Solutions

Abstract

The determination of Al, Cr, Cu, Fe, Mn, Mo, Ni, and Ti in digested stainless steel and nickel alloys using inductively coupled plasma atomic emission spectrometry with dual analytical lines was performed. Accuracy of the high solid solutions was assessed by comparison to standard values and found to be excellent.