基于分形理论的超音速等离子喷涂层界面结合行为研究

为研究结合界面形貌与涂层体系结合强度之间的关系,采用超音速等离子喷涂设备制备Fe基合金涂层,选用(Ni,Al)涂层作为黏接底层.通过改变Ar气流量,获得不同粗糙表面的黏接底层.采用对偶件拉伸法测量复合合金涂层体系的结合强度,同时引入分形理论对结合界面形貌进行定量表征,结果表明:黏接底层能显著提高涂层的结合强度,随着Ar气流量的升高,黏接底层表面分形维数不断降低,涂层体系的结合强度则呈现出先增大后减小的趋势.     

纳米AT13陶瓷喷涂层结合强度的分形维数表征

应用分形维数对微弧等离子喷涂纳米AT13涂层的界面进行研究,结果表明：随喷涂电流的增加,纳米AT13涂层的界面分维不断增大,其结合强度也不断提高;随着氩气压力的增加,纳米AT13涂层的界面分维和结合强度都先增大后减小;界面分维D可用于表征涂层结合强度σ,σ随D的增大而增大,且ln(σ)与D之间呈近似线性关系：ln(σ)=17.6D-26.2. 关键词： 纳米涂层 分形数维 界面 结合强度     

反应等离子喷涂纳米TiN涂层的显微硬度及微观结构研究

阐述了反应等离子喷涂(RPS)方法的基本思想.利用气体隧道等离子喷枪，通过RPS方法在Q23 5钢基底上成功制备了氮化钛涂层.检测了TiN涂层在不同载荷下的显微硬度，结果显示TiN涂层具有明显的硬度压痕尺寸效应，在高载荷下加工硬化效应较弱.XRD,TEM及HRTEM等分析 表明,通过RPS方法制备得到了纳米TiN涂层，涂层由直径约为50—70nm的TiN晶粒及非晶Ti N所组成. 关键词： 反应等离子喷涂 纳米 氮化钛 微观结构     

各向异性对随机多孔涂层辐射特性的影响研究

本文基于对空气等离子喷涂(APS)多孔热障涂层的实际微观结构的分析,首次研究了其辐射特性的各向异性性质。建立了考虑涂层中非球形孔隙及其朝向分布的微结构模型,采用离散偶极子算法(DDA)求解了该多孔微结构在不同辐射热流传输方向的辐射特性分布。为了精确研究微纳结构辐射特性的各向异性对宏观热流传输的影响,本文提出了一种各向异性随机行走方法,推导了相应的宏观传输特性参数,并与传统基于各项同性介质的结果进行了对比。结论表明,涂层辐射特性的各向异性对涂层辐射热流传输有一定影响,实际计算与设计中必须加以考虑。     

纳米AT13陶瓷喷涂层结合强度的分形维数表征

应用分形维数对微弧等离子喷涂纳米AT13涂层的界面进行研究，结果表明：随喷涂电流的增加，纳米AT13涂层的界面分维不断增大，其结合强度也不断提高；随着氩气压力的增加，纳米AT13涂层的界面分维和结合强度都先增大后减小；界面分维D可用于表征涂层结合强度σ，σ随D的增大而增大，且ln(σ)与D之间呈近似线性关系：ln(σ)=17.6D-26.2.     

基于等离子喷涂的反射型激光防护涂层研究

本文首先介绍了激光武器在未来战争中的突出地位和发展现状,阐明了高能激光束与目标材料相互作用时的热效应毁伤机理;总结了基于等离子喷涂的反射型激光防护涂层的研究进展,包括等离子喷涂金属涂层和陶瓷涂层的研究进展、以及各自的技术特点和防护效果,为高能激光防护领域的研究提供了借鉴。研究结果表明,控制金属涂层在激光辐照过程中的氧化现象能有效地提高涂层的激光防护性能,同时具有优异反射性能的新型陶瓷涂层在高能激光防护领域中有较好的发展前景。     

等离子喷涂含钪氧化物阴极制备及发射特性研究

在三元碳酸盐中加入微量钪,利用大气等离子喷涂方法制备出含钪等离子喷涂氧化物阴极. 制备过程中,在三元碳酸盐原来配比基础上增加12%—22%(摩尔百分比)的碳酸钡进行混合, 并将该混合物进行造粒,在造粒过程中加入微量的钪.利用扫描电子显微镜分析了等离子喷涂材料的形态 和分布,表明符合等离子喷涂对粉末大小和形状的要求,并解决了等离子喷涂过程中钡的损失问题. 对这种新型氧化物阴极的分解排气过程进行详细分析,结果表明,排气时这种阴极比普通喷涂阴极出气少 且分解时间短.对发射性能及寿命进行测试,结果显示这种新型氧化物阴极的性能显著提高,阴极寿命延长.     

应用分形理论探讨炸药的撞击感度

 根据分形几何的周长-面积公式及线性回归原理,对TATB等六种炸药样品的落锤试验的分幅图像进行了图像处理和分形维数计算。从中发现,越钝感的炸药样品,分形维数越大。因此,可以认为,用炸药样品的分形维数来鉴别撞击感度是基本可行的。     

裂缝-孔隙型双重介质油藏渗吸机理的分形分析

低渗透油藏常常伴随裂缝发育,形成裂缝-基质双重介质.自发渗吸是低渗裂缝性水驱油藏的重要采油机理,有顺向和逆向两种渗吸方式.基于基质孔隙结构的分形特征,引入分形几何对裂缝性双重介质渗吸机理的判据进行了改进,建立了渗吸机理的分形判据模型,并进一步推导了结构常数的解析表达式.结果表明,渗吸机理的判别参数是基质孔隙度、高度、孔隙分形维数、流动迂曲度、最大孔隙直径、界面张力、油水密度差以及接触角的函数.改进后的判据模型与现有结果一致.最后绘制了判别渗吸机理的图版,为利用表面活性剂提高低渗透油藏采收率提供理论依据.     

多孔介质热导率的数值计算

通过数值模拟得出面积分形维数和孔隙率相同,而孔隙结构不同的分形多孔介质的导热特性是不相同的.说明仅仅依靠孔隙率和分形维数两个参数无法有效确定多孔介质的热物理性质,寻找新的表征孔隙结构的参数是必要的.同时也说明了前人所得出的关于多孔介质的热物性的解析表达式具有一定的局限性和不确定性.     

Evolution of Voronoi/Delaunay Characterized Micro Structure with Transition from Loose to Dense Sphere Packing

Micro structures of equal sphere packing （ranging from loose to dense packing） generated numerically by discrete element method under different vibration conditions are characterized using Voronoi/Delaunay tessellation, which is applied on a wide range of packing densities. The analysis on micro properties such as the total perimeter, surface area, and the face number distribution of each Voronoi polyhedron, and the pore size distribution in each Voronoi/Delaunay subunit is systematically carried out. The results show that with the increasing density of sphere packing, the Voronoi//Delaunay pore size distribution is narrowed. That indicates large pores to be gradually substituted by small uniformed ones during densification. Meanwhile, the distributions of face number, total per/meter, and surface area of Voronoi polyhedra at high packing densities tend to be narrower and higher, which is in good agreement with those in random loose packing.     

气体吸附法测定二氧化硅干凝胶的分形维数

提出了一种方便、科学有效的利用气体吸附法测定二氧化硅干凝胶等多孔材料分形维数（表面分形维数和孔分布分形维数）的方法，不需要进行一系列的吸附/脱附实验，只需要利用单一气体的一次吸附/脱附实验得出的样品孔分布、比表面数据，与不同的标尺进行关联，即可同时获得表面分形维数和孔分布分形维数.通过误差分析和校正，保证了结果的可靠性.用上述方法测定了二氧化硅干凝胶的分形维数，以FHH法和SAXS法对所得结果进行了比较和验证，并对吸附/脱附过程所得结果的差异进行了初步分析. 关键词： 分形维数 气体吸附 二氧化硅 干凝胶     

Dielectric constant of porous ultra low-k dielectrics by fractal-Monte Carlo simulations

The effective dielectric constant of porous ultra low-k dielectrics is simulated by applying the fractal geometry and Monte Carlo technique in this work. Based on the fractal character of pore size distribution in porous media, the probability models for pore diameter and for effective dielectric constant are derived. The proposed model for the effective dielectric constant is expressed as a function of the dielectric coefficient of base medium and the volume fractions of pores and base medium, fractal dimension for pores, the pore size, as well as random number. The Monte Carlo simulations combined with the fractal geometry are performed. The predictions by the present simulations are shown in good accord with the available experimental data. The proposed technique may have the potential in analyzing other properties such as electrical conductivity and thermal conductivity in porous ultra low-k dielectrics.     

Changes in pore size distribution inside sludge under various ultrasonic conditions

The pore size distribution is quite significant for determining the transport capacity of heat and moisture in sludge during the drying process. It is crucial to investigate the transformation of the pore size in sludge under sonication. In this paper, the microstructures of pores inside sludge before and after ultrasonic treatment with various ultrasonic conditions were observed using a microscope. Fractal geometry and image analysis were combined to quantitatively identify the evolution of pore size in sludge undergoing various acoustic energy densities and treatment times. The surface fractal dimension (d_f) was applied to characterize the pore size distribution of sludge. The results confirmed that sonication has a positive influence on the characteristics of pore structure inside the sludge and that the average pore size increases with increasing ultrasonic energy level, as determined by both acoustic energy density and treatment time. The d_f appropriately characterizes and quantifies the evolution of the pore size distribution of sludge under various ultrasonic conditions. This work is quite valuable for further investigating and evaluating moisture removal in the sludge drying process assisted by ultrasonic treatment.     

利用小角X射线散射技术研究煤干馏过程中的孔隙结构变化

煤干馏是煤炭高效利用的重要途径之一。同步辐射小角X射线散射(Small Angle X-Ray Scattering,SAXS)技术是研究煤干馏过程中内部孔隙结构变化的常用手段。本文利用SAXS对山西余吾烟煤干馏过程(100~1200℃,温度梯度100℃)进行了表征,并对分形维数和粒径分布的变化进行了分析。结果发现煤干馏过程中,散射图像类似,具有各向同性特征,始终保持表面分形结构,且分形维数总体上呈现增大的趋势;随着煤干馏温度的升高,粒度分布发生了显著变化,充分反映了煤在不同干馏阶段的结构特征,对后续的煤炭研究具有一定的指导意义。     

Influence of pores on the surface microcompression mechanical response of thermal barrier coatings fabricated by atmospheric plasma spray—Finite element simulation

Surface microcompression is a very important technique to characterize the mechanical properties of film and coating systems. In this paper, surface microcompression simulation for La₂Zr₂O₇ (LZ) thermal barrier coatings (TBCs) was implemented by finite element method, especially, the influence of pores on the surface microcompression mechanical response of the thermal barrier coatings fabricated by atmospheric plasma spray (APS) was focused on. The simulation results indicate that the pores not only affect the stress distribution beneath the contact area between the indenter and coating surface, but also affect the shape of the force-displacement curve and the plastic deformation behavior of TBCs. The micromechanism was discussed in detail in this study. At the same time, by using the surface microcompression technique, a new direction or method was proposed to characterize the pore content of the coating quantitatively.     

Effect of Sn particle size on the intermetallic compound formations of cold sprayed Sn-Ni coatings

Comparative studies on the intermetallic compound (IMC) formations of small (aggregated) and large Sn (irregular) with Ni and Cu in cold gas dynamic sprayed coatings were carried out. The Sn with high purity were selected and prepared as raw materials mixture in order to be sprayed onto Ni and Cu plate-shape substrates. The small particles of Sn (<1 μm) were successfully coated under conventional coating parameters when they are mixed with larger powder materials. And microstructural observation regards to compound formation similarly worked out for both small and large Sn mixture. However, the intermetallic formation behavior was turned out to be different. After post-annealing, the larger Sn particles in the composite coating formed larger amount of IMC with Ni than small Sn although, owing to larger interfacial area, more intensive reactivities were expected. Also, there were significant differences in the size and distribution of eutectic pores as well.