Effect of flash boiling injection on combustion and PN emissions of DISI optical engine fueled with butanol isomers/TPRF blends

Direct injection spark ignition (DISI) engines have been widely used in passenger cars due to their lower fuel consumption, better controllability, and high efficiency. However, DISI engines are suffering from wall wetting, imperfect mixture formation, excess soot emissions, and cyclic variations. Applying a new fuel atomization technique and using biofuels with their distinctive properties can potentially aid in improving DISI engines. In this research, the effects of isobutanol and 2-butanol and their blends with Toluene Primary Reference Fuel (TPRF) on spray characteristics, DISI engine combustion, and particle number (PN) emissions are investigated for conditions with and without flash boiling of the injected fuel. Spray characteristics are investigated using a constant volume chamber. Then, the combustion, flame propagation, and PN emissions are examined using an optical DISI engine. The fuel temperature is set to 298 K and 453 K for liquid injection and flash boiling injection, respectively. The tested blending ratio is 30 vol% butanol isomers and 70 vol% TPRF. The results of the spray test reveal that liquid fuel plumes are distinctly observed, and butanol blends show a slightly wider spray angle with lower penetration length compared to TPRF. However, under flash boiling injection, the sprays collapse towards the injector axis, forming a more extended single central vapor jet due to the plumes' interaction. Meanwhile, butanol blends yield a narrow spray angle with more extended penetration compared to TPRF. The flame visualization test shows that the flash boiling injection reduced yellow flames compared to liquid fuel injection, reflecting the improvements in mixture formation. Thus, improvements were noted in the heat release and PN emissions. Butanol addition reduced the PN emissions by 43% under regular liquid injection. Flash boiling injection provided an additional 25% reduction in PN emissions.     

气-液组合横向射流中气体种类的影响

吸气式旋转爆震发动机中燃料的良好雾化对爆震燃烧的组织极其重要, 气-液组合横向射流是其中一种重要的燃料喷注技术。为获取气体种类在超声速来流中对其的影响, 通过数值方法对液体射流穿透深度和辅助射流气体分布进行研究。采用Euler-Lagrange方法研究不同气体射流对液体射流的作用规律, 结果表明: 气体射流通过激波结构降低局部来流动量通量提升液体射流穿透深度, 相同的来流条件下气体射流动量通量越大, 液体射流穿透深度越高, 且主要影响扩张段之前的流场区域, 气体种类的变化对于后场液体射流穿透深度和雾化特性几乎无影响。      

6110柴油机喷雾过程的多维瞬态数值模拟研究

将柴油机全体燃烧室部件(气缸盖-气缸套-活塞组)作为一个耦合体,在对耦合体进行传热数值模拟的基础上得到喷雾过程缸内计算的壁面边界条件.利用大型通用CFD软件STAR-CD及ES-ICE,在进气压缩过程多维瞬态数值模拟基础上,对6110柴油机喷雾过程进行多维瞬态数值模拟研究.通过计算,着重分析缸内两相流动,燃油喷射、雾化以及喷雾粒子的空间分布等.     

Detailed simulation of primary atomization mechanisms in Diesel jet sprays (isolated identification of liquid jet tip effects)

In this study, the atomization characteristics of Diesel jet front tip have been investigated to elucidate the physical mechanisms by detailed numerical simulation. The computations are carried out with the finest grid resolutions ever that can resolve the final droplet generation by surface tension. The numerical methods are based on level-set interface tracking. The methods were validated by test cases and the grid resolution survey shows that the resolutions for the present study are sufficient. The present flow setup excludes nozzle disturbances to investigate how the disturbances from the liquid jet front would lead to atomization where the liquid jet impacts against the quiescent gas. The liquid jet front becomes an umbrella-like shape. From the front umbrella tip edge, ligament breakup first occurs. Ligament breakup is strongly correlated with the gas motion in the vicinity. The gas region behind the front is highly disturbed by atomization. By the gas recirculation motion here, air and some droplets are entrained and mixed. Also, the disturbances are fed back to the front umbrella by this motion and become synchronized with the breakup. Droplet pinch-off is mainly in the short-wave mode, but some ligaments are elongated by local gas stretch to finally have a long-wave mode shape, namely a mode shift occurs. The above findings of liquid jet front umbrella formation, atomization at the umbrella edge, mixing and atomization loop in the recirculation flow region and droplet generation mode give an insight to the modeling of droplet generation in actual sprays.     

Optical characterization of methanol compression-ignition combustion in a heavy-duty engine

In the search for renewable fuels, there are very few candidates as compelling as methanol. It can be derived from refuse material and industrial waste, while the infrastructure exists worldwide to support broad and fast adoption, potentially even as a “drop-in” fuel for existing vehicles with only minor modifications. The most efficient engines currently available are compression-ignition engines, however they often come with high emissions or compromises like the soot-NO_x trade-off. Methanol however, is a low sooting fuel that can potentially be used in such engines despite its high resistance to auto-ignition and reduce emissions while maintaining high engine efficiency. Due to the auto-ignition resistance, few studies of methanol compression-ignition exist and even fewer are conducted in an optically accessible engine. Here, two cases of premixed combustion and two of spray-driven combustion of methanol are studied in a Heavy-Duty optically accessible engine. Ignition and combustion propagation are characterized with a combination of time-resolved natural flame luminosity measurements and single-shot, acetone fuel-tracer, laser induced fluorescence. Additionally, Mie-scattering is used to identify the interaction between liquid spray and ignition sites in spray-driven methanol combustion. Results show that methanol combusts drastically different compared to conventional fuels, especially in spray-driven combustion. The evaporative cooling effect of methanol appears to play a major role in the auto-ignition characteristics of the delivered fuel. Ignition sites appear right at the end of injection when the evaporative cooling effect is withdrawn or at liquid length oscillations where, again the effect is momentarily retracted. To the authors’ knowledge, this has not been documented before.     

A study of ignition and combustion of liquid hydrocarbon droplets in premixed fuel/air mixtures in a rapid compression machine

The combustion of two fuels with disparate reactivity such as natural gas and diesel in internal combustion engines has been demonstrated as a means to increase efficiency, reduce fuel costs and reduce pollutant formation in comparison to traditional diesel or spark-ignited engines. However, dual fuel engines are constrained by the onset of uncontrolled fast combustion (i.e., engine knock) as well as incomplete combustion, which can result in high unburned hydrocarbon emissions. To study the fundamental combustion processes of ignition and flame propagation in dual fuel engines, a new method has been developed to inject single isolated liquid hydrocarbon droplets into premixed methane/air mixtures at elevated temperatures and pressures. An opposed-piston rapid compression machine was used in combination with a newly developed piezoelectric droplet injection system that is capable of injecting single liquid hydrocarbon droplets along the stagnation plane of the combustion chamber. A high-speed Schlieren optical system was used for imaging the combustion process in the chamber. Experiments were conducted by injecting diesel droplet of various diameters (50 µm < d_o < 400 µm), into methane/air mixtures with varying equivalence ratios (0 < ϕ < 1.2) over a range of compressed temperatures (700 K < T_c < 940 K). Multiple autoignition modes was observed in the vicinity of the liquid droplets, which were followed by transition to propagating premixed flames. A computational model was developed with CONVERGE™, which uses a 141 species dual-fuel chemical kinetic mechanism for the gas phase along with a transient, analytical droplet evaporation model to define the boundary conditions at the droplet surface. The simulations capture each of the different ignition modes in the vicinity of the injected spherical diesel droplet, along with bifurcation of the ignition event into a propagating, premixed methane/air flame and a stationary diesel/air diffusion flame.     

Ultra-lean limit extension for gasoline direct injection engine application via high energy ignition and flash boiling atomization

Extensive efforts have been made in achieving leaner combustion for gasoline direct injection (GDI) engines to further improve the thermal efficiency and reduce harmful emissions. Among these techniques, increasing ignition energy has been proven to be an effective method to achieve lean combustion. Few targets the atomization process of the fuel in generating a more homogenous fuel-air mixture, which is believed to be able to extend the lean flammability limit of the engine. This investigation explores the use of flash boiling atomization, a technique to improve spray atomization via elevating the fuel temperature, in combination with high energy ignition technique for better GDI engine performance under lean-burn conditions. For such purposes, a single-cylinder, optical GDI engine was used with high-speed imaging techniques, along with other measurement instruments. The fuel was preheated by a heating element and high energy ignitions were generated by a customized ignition system. ignitions with various initial currents (transistor coil ignition (TCI), 250 mA, and 500 mA) under both sub-cooled and flash boiling conditions were examined using different excess air ratios. It was found that using flash boiling atomization has extended the lean limit from 1.95 to 2.10 under the 500 mA initial current ignition. Other critical parameters such as indicative mean effective pressure (IMEP), emissions such as CO, NO_x, THC were also analyzed to demonstrate the impacts of high energy ignition and flash boiling atomization.     

Surrogate formulation for diesel and jet fuels using the minimalist functional group (MFG) approach

Surrogate fuels aim to reproduce real fuel combustion characteristics in order to enable predictive simulations and fuel/engine design. In this work, surrogate mixtures were formulated for three diesel fuels (Coryton Euro and Coryton US-2D certification grade and Saudi pump grade) and two jet fuels (POSF 4658 and POSF 4734) using the minimalist functional group (MFG) approach, a method recently developed and tested for gasoline fuels. The diesel and jet fuel surrogates were formulated by matching five important functional groups, while minimizing the surrogate components to two species. Another molecular parameter, called as branching index (BI), which denotes the degree of branching was also used as a matching criterion. The present works aims to test the ability of the MFG surrogate methodology for high molecular weight fuels (e.g., jet and diesel). ¹H Nuclear Magnetic Resonance (NMR) spectroscopy was used to analyze the composition of the groups in diesel fuels, and those in jet fuels were evaluated using the molecular data obtained from published literature. The MFG surrogates were experimentally evaluated in an ignition quality tester (IQT), wherein ignition delay times (IDT) and derived cetane number (DCN) were measured. Physical properties, namely, average molecular weight (AMW) and density, and thermochemical properties, namely, heat of combustion and H/C ratio were also compared. The results show that the MFG surrogates were able to reproduce the combustion properties of the above fuels, and we demonstrate that fewer species in surrogates can be as effective as more complex surrogates. We conclude that the MFG approach can radically simplify the surrogate formulation process, significantly reduce the cost and time associated with the development of chemical kinetic models, and facilitate surrogate testing.     

Vaporisation characteristics of methanol,ethanol and heptane droplets in opposed stagnation flow at low temperature and pressure

A computational model is developed and applied to study the vaporisation behaviour of three liquid fuels. This fundamental study is motivated by a need to understand how the performance of direct-injection-spark-ignition (DISI) engines may be affected by changes in fuel composition, especially alcohols. Currently, most DISI engines are designed for homogeneous-charge combustion, where the in-cylinder fuel injection, vaporisation and mixing is accomplished during the intake and early in the compression process. Thus the temperature and pressure are low, compared to post-compression conditions. The two-phase axisymmetric model is based upon an ideal opposed stagnation flow field. Liquid droplets are carried in one air stream that is met by an opposed air flow. Because of stagnation-flow similarity, the mathematical model can be represented as a one-dimensional boundary-value problem. Results show significant differences between methanol, ethanol and heptane fuels, which have potentially important impacts on the design and modification of fuel-injection systems for direct-injection engines with alternative fuels.     

6106柴油机性能研究及优化

本文利用内燃机工作过程数值模拟软件GT-Power,对6106柴油机工作过程进行了数值模拟计算.通过计算,分析了供油提前角、配气相位等参数对柴油机性能的影响,并将计算结果与实验值进行了比较,验证了计算的准确性.优化后的结果为柴油机的优化设计提供理论依据.     

燃料敏感性对内燃机部分预混燃烧(PPC)光谱特性的影响研究

在一台光学发动机上,利用火焰高速成像技术和自发光光谱分析法,研究了燃料敏感性(S)为0和6时对发动机缸内火焰发展和燃烧发光光谱的影响。试验过程中,通过改变喷油时刻 (SOI=-25,-15和-5°CA ATDC) 使燃烧模式从部分预混燃烧过渡到传统柴油燃烧模式。通过使用正庚烷、异辛烷、乙醇混合燃料来改变燃料敏感性。结果表明,在PPC模式下(-25°CA ATDC),火焰发展过程是从近壁面区域开始着火,而后向燃烧室中心发展,即存在类似火焰传播过程,同时在燃烧室下部未燃区域也形成新的着火自燃点。敏感性对燃烧相位影响较大,对缸内燃烧火焰发展历程影响较小;高敏感性燃料OH和CH带状光谱出现的时刻推迟,表明高敏感性燃料高温反应过程推迟,且光谱强度更低,表明碳烟辐射强度减弱。在PPC到CDC之间的过渡区域(-15°CA ATDC),燃烧火焰发光更亮,燃烧反应速率比-25°CA ATDC时刻的反应速率更快。高、低敏感性燃料对缸压放热率的影响规律与-25°CA ATDC相近,此时的燃烧反应更剧烈,放热率更高,碳烟出现时刻更早。该喷油时刻下的光谱强度高于PPC模式下的光谱强度,说明此时的CO氧化反应与碳烟辐射更强。在CDC模式下(-5°CA ATDC),由于使用的燃料活性较低,燃烧放热时刻过于推迟,放热量很小,缸内燃烧压力低,因此燃料敏感性对缸压和放热率的影响不明显,但从燃烧着火图像中可以看到高敏感性燃料的火焰出现时刻较低敏感性燃料推迟。低敏感性燃料的燃烧初期蓝色火焰首先出现在燃烧室中心,着火火焰出现时刻更早,之后蓝色火焰从中心向周围扩散,呈现火焰传播为主导的燃烧过程;燃烧后期,局部混合气过浓区导致亮黄色火焰面积逐渐增大并向周围扩散。高敏感性燃料的火焰发展趋势与低敏感性燃料类似,黄色火焰的亮度与面积更小。尽管高、低敏感性燃料的OH和CH带状光谱的出现时间相近,但高敏感性燃料的光谱强度仍更低。综合分析,火焰发展结构与自发光光谱特征主要受喷油时刻的影响,燃料的敏感性主要影响着火时刻和火焰自发光光谱强度,且高敏感性燃料的光谱强度更低。     

液体横向射流在气膜作用下的破碎过程

为了研究液体横向射流在气膜作用下的破碎过程,采用背景光成像技术及VOF TO DPM方法进行了实验研究和仿真研究,模拟介质为水和空气.研究结果表明,液体射流在气膜作用下主要存在两种破碎过程:柱状破碎和表面破碎.Rayleigh-Taylor(R-T)不稳定性产生的表面波是液体射流发生柱状破碎的主要原因,气流穿透表面波的波谷导致射流柱破碎,破碎后的液丝沿流向逐渐发展呈带状分布.Kelvin-Helmholtz(K-H)不稳定性产生的表面波是液体射流发生表面破碎的主要原因,液丝和液滴从射流表面剥离.局部动量比对液体横向射流的破碎过程具有重要影响,当局部动量比较低时,液体射流的破碎由K-H不稳定性主导;随着局部动量比的增大液体射流的破碎逐渐由R-T不稳定性主导.液体射流的破碎长度及穿透深度均随局部动量比的增大而增大.     

超声速气流中液体横向射流雾化过程数值模拟

为了更加深入了解超燃冲压发动机燃烧室中的燃料雾化机理,对来流Mach数为1.94的超声速气流中液体横向射流的雾化过程进行了数值模拟研究.计算采用Euler-Lagrange方法,液滴二次破碎模型采用K-H/R-T模型.计算结果表明:考虑液滴二次破碎时,采用雾化锥模型获得的射流穿透深度以及液滴速度分布与实验结果符合得很好;初始液滴直径对射流穿透深度和液滴分布的影响很小;随着初始雾化锥角的增加,相同横截面上的射流穿透深度逐渐减小.当不考虑液滴二次破碎时,液滴穿透深度及分布与所选的初始液滴直径有很大关系.      

Electrical and transient atomization characteristics of a pulsed charge injection atomizer using electrically insulating liquids

Charge injection atomizers are energy efficient devices that can be used in order to promote the atomization of dielectric liquids, and a potential application of such devices is fine spray delivery in small internal combustion engines. The operation of a pulsed charge injection atomization system operating at practical engine frequencies under a high voltage pulse train has not been well recorded in the literature. This initial investigation defines the electrical and transient global atomization performance of a charge injection atomizer operating under a steady flow regime, but with a typical high voltage pulse train. Results show that voltage-current characteristics follow similar trends to that of a steady flow, steady voltage system, and observation of the data also reveals that output current waveforms depend on the input pulse train frequency. No degradation in charging efficiency was observed at higher frequencies, which suggests that a charge injection atomizer can operate efficiently at practical engine speeds. Photographs also confirmed the high voltage pulse train injects charge that produces sections of primary atomization on the continuous liquid jet.     

Experimental and kinetic modeling study of combustion of JP-8, its surrogates and reference components in laminar nonpremixed flows

Experimental and numerical studies are carried out to construct reliable surrogates that can reproduce aspects of combustion of JP-8 and Jet-A. Surrogate fuels are defined as mixtures of few hydrocarbon compounds with combustion characteristics similar to those of commercial fuels. The combustion characteristics considered here are extinction and autoignition in laminar non premixed flows. The “reference” fuels used as components for the surrogates of jet fuels are n-decane, n-dodecane, methylcyclohexane, toluene, and o-xylene. Three surrogates are constructed by mixing these components in proportions to their chemical types found in jet fuels. Experiments are conducted in the counterflow system. The fuels tested are the components of the surrogates, the surrogates, and the jet fuels. A fuel stream made up of a mixture of fuel vapors and nitrogen is injected into a mixing layer from one duct of a counterflow burner. Air is injected from the other duct into the same mixing layer. The strain rate at extinction is measured as a function of the mass fraction of fuel in the fuel stream. The temperature of the air at autoignition is measured as a function of the strain rate at a fixed value of the mass fraction of fuel in the fuel stream. The measured values of the critical conditions of extinction and autoignition for the surrogates show that they are slightly more reactive than the jet fuels. Numerical calculations are carried out using a semi-detailed chemical-kinetic mechanism. The calculated values of the critical conditions of extinction and autoignition for the reference fuels and for the surrogates are found to agree well with experimental data. Sensitivity analysis is used to highlight key elementary reactions that influence the critical conditions of autoignition of an alkane fuel and an aromatic fuel.     

Autoignition characteristics of bio-based fuels,farnesane and TPGME,in comparison with fuels of similar cetane rating

Bio-based alternative fuels have received increasing attention with growing concerns about depletion of fossil reserves and environmental deterioration. The development of new combustion concepts in internal combustion engines requires a better understanding of autoignition characteristics of the bio-based alternative fuels. This study investigates two cases of alternative fuels, namely, a kerosene-type fuel farnesane and an oxygenated fuel, TPGME, and compares those fuels with full-boiling range of fuels with similar cetane number. The homogeneous autoignition and spray ignition characteristics of the selected fuels are studied using a modified CFR octane rating engine and a cetane rating instrument, respectively. When comparing farnesane with a full-boiling range counterpart (HRJ8), their similar cetane ratings result in comparable combustion heat release, but the overall ignition reactivity of farnesane is stronger than HRJ8 during the pre-ignition process. Results from a constant volume spray combustion chamber indicate that the spray process of farnesane and HRJ8 strongly influences the overall ignition delay of each fuel. Despite the similar cetane ratings of TPGME and n-heptane, TPGME shows greater apparent low-temperature oxidation reactivity at low compression ratios in the range from CR 4.0-5.5 than n-heptane. A simplified model focused on the key reaction pathways of low-temperature oxidation of TPGME has been applied to account for the stronger low-temperature reactivity of TPGME, supported by density functional theory (DFT) calculations. Regardless of the similar cetane ratings of the fuels, n-heptane and JP-8/SPK lead to similar total ignition delay times, while TPGME shows the shortest overall ignition delay times in the constant volume combustion chamber.     

Some Recent Developments in Twin-Fluid Atomization

The results of recent researches on twin-fluid atomization are briefly reviewed, with particular emphasis on the effects of air and liquid properties on mean drop size. It is stressed that no single equation for the mean drop sizes produced in twin-fluid atomization can satisfactorily correlate all the experimental data from any given atomizer. This is because for all types of atomizers the mechanism of liquid breakup changes from one basic mode to another with changes in atomizer operating conditions and/or liquid properties. These different modes of atomization exhibit different dependencies on atomizer dimensions and various physical properties such as liquid viscosity and air density. Equations for estimating the mean drop sizes produced in the various modes of twin-fluid atomization are presented and discussed.     

液滴在气流中破碎的数值分析

液滴的破碎是液体抛撒、破碎和雾化中的一个非常重要的阶段,它直接影响到最终的液滴的尺寸和散布。为了揭示液滴破碎的机理和影响破碎的因素,本文通过应用VOF方法和湍流模型对液滴在气流中的破碎过程进行了数值计算。数值计算得到了与国外实验研究相一致的液滴破碎形状。并根据数值计算的结果,分析了几个特征参数对液滴破碎过程的影响。     

DMM及纳米颗粒添加剂对农用柴油机燃烧与排放性能的影响

本文通过在柴油中添加小比例二甲氧基甲烷(DMM)以及纳米氧化铝(Al2O3)颗粒研究一台小型农用柴油机的燃烧与排放特性。研究表明,随着柴油中DMM添加比例的增大,发动机燃烧特性参数如缸内压力、燃烧放热率及制动热效率得到明显地提升,着火延迟期以及CA50逐渐减小;排放方面HC和NOx增加,而CO和碳烟得到有效地抑制。燃油中同时添加DMM和纳米Al2O3颗粒后,发动机燃烧及排放方面得到了不同程度地优化。因此,将DMM与纳米颗粒的有机结合可为代用燃料在农用发动机中的推广应用提供新的思路。     

Modelling biodiesel–diesel spray combustion using multicomponent vaporization coupled with detailed fuel chemistry and soot models

A multicomponent vaporization model is integrated with detailed fuel chemistry and soot models for simulating biodiesel–diesel spray combustion. Biodiesel, a fuel mixture comprised of fatty-acid methyl esters, is an attractive alternative to diesel fuel for use in compression-ignition engines. Accurately modelling of the spray, vaporization, and combustion of the fuel mixture is critical to predicting engine performance using biodiesel. In this study, a discrete-component vaporization model was developed to simulate the vaporization of biodiesel drops. The model can predict differences in the vaporization rates of different fuel components. The model was validated by use of experimental data of the measured biodiesel drop size history and spray penetration data obtained from a constant-volume chamber. Gas phase chemical reactions were simulated using a detailed reaction mechanism that also includes PAH reactions leading to the production of soot precursors. A phenomenological multi-step soot model was utilized to predict soot emissions from biodiesel–diesel combustion. The soot model considered various steps of soot formation and destruction, such as soot inception, surface growth, coagulation, and PAH condensation, as well as oxidation by oxygen and hydroxyl-containing molecules. The overall numerical model was validated with experimental data on flame structure and soot distributions obtained from a constant-volume chamber. The model was also applied to predict combustion, soot and NOx emissions from a diesel engine using different biodiesel–diesel blends. The engine simulation results were further analysed to determine the soot emissions characteristics by use of biodiesel–diesel fuels.