Enhanced corrosion resistance of mild steel in normal sulfuric acid medium by 2,5-bis(n-thienyl)-1,3,4-thiadiazoles: Electrochemical, X-ray photoelectron spectroscopy and theoretical studies

The inhibitive action of some thiadiazole derivatives, namely 2,5-bis(2-thienyl)-1,3,4-thiadiazole (2-TTH) and 2,5-bis(3-thienyl)-1,3,4-thiadiazole (3-TTH) against the corrosion of mild steel in 0.5 M H₂SO₄ solution has been investigated using weight loss measurements, Tafel polarisation and electrochemical impedance spectroscopy (EIS) techniques. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution. The protection efficiency increased with increasing inhibitors concentration and the ability of the molecule to adsorb on the steel surface was dependent on the position of the sulphur atom on the thienyl substituent. Inhibition efficiency values obtained from various methods employed were in reasonable agreement. Potentiodynamic polarisation studies clearly showed that 2-TTH and 3-TTH acted as mixed inhibitors. Adsorption of these inhibitors on steel surface obeyed to Langmuir adsorption isotherm. X-ray photoelectron spectroscopy and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal sulphuric solution by n-TTH is due to the formation of a chemisorbed film on the steel surface. Molecular modelling was used to gain some insight, about structural and electronic effects in relation to the inhibiting efficiencies.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 0.5 M sulfuric acid

The corrosion inhibition of 1-(2-pyridylazo)-2-naphthol (PAR) on the corrosion of cold rolled steel in 0.5 M sulfuric acid (H₂SO₄) was studied using weight loss method and potentiodynamic polarization method. Results obtained revealed that together with chloride ion, PAR is an effective corrosion inhibitor for steel corrosion in sulfuric acid. It was found that for steel corrosion inhibition in the presence of single PAR in sulfuric acid the Temkin adsorption isotherm may be used to explain the adsorption phenomenon. For the mixture of PAR and NaCl used as corrosion inhibitor, however, the Langmuir adsorption isotherm can be used to satisfactorily elucidate the adsorption of mixture of PAR and NaCl. Potentiodynamic polarization studies showed that single PAR mainly acts as a cathodic inhibitor for the corrosion of steel in 0.5 M sulfuric acid. The mixture of PAR and chloride ion, however, acts as a mixed type inhibitor that mainly inhibits cathodic reaction of the steel corrosion in sulfuric acid. By means of electrochemical polarization tests, a desorption potential at ca. −370 mV was observed for the adsorption of mixture of PAR and chloride ion, when potential reaches this value, adsorbed inhibitor molecule heavily departs from the steel surface. For the mixture of PAR and chloride ion, thermodynamic parameters such as adsorption heat, adsorption entropy and adsorption free energy were obtained from experimental data of the temperature studies of the inhibition process at four temperatures ranging from 30 to 45 °C, the kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The most suitable range of inhibitor concentration was discussed. The inhibitive action was satisfactorily explained by using both thermodynamic and kinetic models. Synergism between chloride ion and PAR was proposed. The results obtained from weight loss and potentiodynamic polarization were in good agreement.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid

The synergistic inhibition between 4-(2-pyridylazo) resorcin (PAR) and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid was studied using weight loss and potentiodynamic polarization method. Results obtained revealed that single PAR is not an effective inhibitor for steel corrosion in phosphoric acid, but in the presence of chloride ion, PAR may act as a good inhibitor due to the synergism. It is found that the adsorption of PAR accords with the Langmuir adsorption isotherm in the absence and presence of chloride ion. Potentiodynamic polarization studies show that PAR is an anodic inhibitor for steel in 1.0 M phosphoric acid, and with addition of chloride ion PAR acts as a mixed type inhibitor. The experimental temperature ranges from 30 to 45 °C. The kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The inhibitive action was satisfactorily explained by using kinetic models.     

Inhibition of steel pitting corrosion in HCl by some inorganic anions

The effect of Mn and V content on corrosion behavior of mild steel in different concentration of HCl was investigated. The increase of Mn and V content in the steel sample leads to increasing corrosion resistance. The effect of phosphate, molybedate and chromate anions on the corrosion of steel in HCl solution has been studied using weight loss, potentiodynamic and scanning electron microscope (SEM) techniques. The addition of increasing concentrations of phosphate, molybedate and chromate anions causes a shift of the pitting potential (E_pit) in the positive direction, indicating the inhibitive effect of the added anions on the pitting attack. The phosphate anion has a stronger inhibitive effect of the pitting corrosion. The inhibition efficiency (IE) of different inhibitors increases with the increasing of phosphate concentration and decreases with the increasing the concentration of molybedate and chromate anions. The presence of these anions inhibits the pitting corrosion of steel samples in the order phosphate > molybedate > chromate. The effect of different inorganic anions on the corrosion behavior of two different composition steel samples was also studied in HCl solution.     

Inhibitive action of <Emphasis Type="Italic">Clematis gouriana</Emphasis> extract on the corrosion of mild steel in acidic medium

The inhibitive action of Clematis gouriana (CG) on mild steel (MS) corrosion in 1.0 M HCl solution was studied. Inhibition efficiency of CG was carried out by using various weight loss methods, potentiodynamic polarisation, and electrochemical impedance spectroscopy. Inhibition efficiencies of up to 95.70% for CG can be obtained. Adsorption of CG on the MS surface was found to obey the Langmuir adsorption isotherm. Free energy of adsorption calculated from the temperature studies revealed the possibility of both chemisorptions and physisorption. The adsorbed film on the MS surface containing the CG inhibitor was also characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscope and energy-dispersive spectrum. The possible active ingredient responsible for the anticorrosion effect is identified as aporphine alkaloid which is isolated and screened for the anticorrosion effect using electrochemical studies. The possible mode of corrosion inhibition of aporphine alkaloid is also derived using FTIR studies.     

Chemical and electrochemical investigations of high carbon steel corrosion inhibition in 10 % HCl medium by quinoline chalcones

The corrosion inhibitive effect of 3-(3-oxo-3-phenyl-propenyl)-1H-quinolin-2-one (PPQ) and 3-(3-oxo-3-phenyl-propenyl)-1H-benzoquinolin-2-one (PPBQ) on high carbon steel (HCS) in 10 % HCl media was evaluated by chemical (weight loss) and electrochemical (electrochemical impedance spectroscopy and potentiodynamic polarization technique) measurements. The inhibition efficiencies obtained from weight loss and electrochemical measurements were in good agreement. The inhibition efficiency was found to increase with the increase in inhibitor concentration but decreased with rise in temperature. Potentiodynamic polarization studies revealed the mixed mode inhibition of inhibitors. The adsorption behavior of these inhibitors on the HCS surface was found to obey the Langmuir adsorption isotherm. The thermodynamic parameter values of free energy of adsorption (?G _ads) and enthalpy of adsorption (?H _ads) revealed that the inhibitor was adsorbed on the HCS surface via both chemisorption and physisorption mechanisms. The adsorption mechanism of inhibition was supported by spectroscopic techniques (UV–visible, FT-IR, and wide-angle X-ray diffraction), surface analysis (SEM–EDS), and adsorption isotherms.     

An electroactive co-polymer as corrosion inhibitor for steel in sulphuric acid medium

The corrosion behavior of mild steel in sulphuric acid solution containing various concentrations of a co-polymer formed between maleic anhydride and N-vinyl-2-pyrrolidone (VPMA) was investigated using weight-loss, polarization and electrochemical impedance techniques. The polymer acts as an effective corrosion inhibitor for steel in sulphuric acid medium. The inhibition process is attributed to the formation of an adsorbed film of co-polymer on the metal surface which protects the metal against corrosion. Scanning electron microscopy (SEM) studies of the metal surfaces confirmed the existence of an adsorbed film. The adsorption followed the Langmuir isotherm. The protection efficiency increased with increase in inhibitor concentration and decreased with increase in temperature and acid concentration. The thermodynamic functions of the adsorption and dissolution processes were evaluated.     

Tween-40 as corrosion inhibitor for cold rolled steel in sulphuric acid: Weight loss study, electrochemical characterization, and AFM

The inhibition action of a non-ionic surfactant of tween-40 on the corrosion of cold rolled steel (CRS) in 0.5-7.0 M sulphuric acid (H₂SO₄) was studied by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the surface conditions. The inhibition efficiency increases with the tween-40 concentration, while decreases with the sulphuric acid concentration. The adsorption of inhibitor on the cold rolled steel surface obeys the Langmuir adsorption isotherm equation. Effect of immersion time was studied and discussed. The effect of temperature on the corrosion behavior of cold rolled steel was also studied at four temperatures ranging from 30 to 60 °C, the thermodynamic parameters such as adsorption heat, adsorption free energy and adsorption entropy were calculated. A kinetic study of cold rolled steel in uninhibited and inhibited acid was also discussed. The kinetic parameters such as apparent activation energy, pre-exponential factor, rate constant, and reaction constant were calculated for the reactions of corrosion. The inhibition effect is satisfactorily explained by both thermodynamic and kinetic parameters. Polarization curves show that tween-40 is a cathodic-type inhibitor in sulphuric acid. The results obtained from weight loss and potentiodynamic polarization are in good agreement, and the tween-40 inhibition action could also be evidenced by surface AFM images.     

Inhibition of aluminum corrosion by phthalazinone and synergistic effect of halide ion in 1.0 M HCl

The inhibitive effects of 1-(2H)-phthalazinone (PTO) for aluminum alloy (2024) corrosion in 1.0 M HCl solution and the synergistic effect of KI on the corrosion inhibition efficiency were assessed using electrochemical measurements. Results showed that the inhibition efficiency increased with an increase in concentration of the PTO and synergistically increased with addition of KI. Adsorption characteristic of PTO molecules in absence and presence of KI was approximated by Freundlich and Langmuir adsorption isotherm models, respectively. The synergistic effect is found to decrease with increase in the concentration of PTO and a competitive inhibition mechanism exists between KI and PTO cations.     

Synergistic inhibitive effect of tartarate and tungstate in preventing steel corrosion in aqueous media

The inhibitive effect of tartarate was studied as a coinhibitor with tungstate in preventing carbon steel corrosion in aqueous solutions. Open circuit potential measurements, weight-loss measurements and polarization studies were conducted to understand the domains of corrosion and passivation. Tartarate ions, even at low concentration, showed excellent synergistic corrosion inhibition characteristics. A mixture of 500 ppm each of the inhibitors was found to be optimum inhibitor combination. This inhibitor combination showed inhibition efficiency as high as 98%. Tartarate in the synergistic inhibitor combination did not reveal any dominant role in shifting the surface potential, even though it showed substantial passivation effect. The present study explores and evaluates the synergistic combination as a potential inhibitor system in combating corrosion on carbon steel surface.     

Understanding the adsorption of 4H-1,2,4-triazole derivatives on mild steel surface in molar hydrochloric acid

This study examines the use of some 4H-triazole derivatives, namely 3,5-diphenyl-4H-1,2,4-triazole (DHT), 3,5-bis(4-pyridyl)-4H-1,2,4-triazole (4-PHT) and 3,5-bis(4-methyltiophenyl)-4H-1,2,4-triazole (4-MTHT) for corrosion and dissolution protection of mild steel in normal hydrochloric acid solution. The inhibiting efficiency of the different additives is evaluated by means of weight loss and electrochemical techniques such as ac impedance measurements and polarisation curves. The experimental results obtained reveal that 4-MTHT is the best effective inhibitor and the inhibition efficiency is found to be in the following order: 4-MTHT > 4-PHT > DHT. The variation in inhibitive efficiency mainly depends on the type and nature of the substituents present in the inhibitor molecule. Polarisation curves show that theses triazoles are mixed-type inhibitors in 1 M HCl. The inhibition efficiency increases with 4H-triazole derivatives concentration and attains the maximum value of 99.6% in the case of 4-MTHT at 5 × 10⁻⁴ M. The results obtained from weight loss electrochemical studies were in reasonable agreement. The adsorption of 4H-triazole derivatives on the steel surface obeys to the Langmuir isotherm model. The thermodynamic data of adsorption and activation are determined and discussed. The fundamental thermodynamic functions were used to glean important information about the 4H-triazoles inhibitory behaviour. Molecular modeling was used to get better insight, about structural and electronic effects in relation to the inhibition efficiencies.     

Investigation of 2-aminoethanethiol as corrosion inhibitor for steel using response surface methodology (RSM)

The inhibition efficiency of 2-aminoethanethiol (2-AEE) has been investigated against steel corrosion in 0.1 M HCl solution. The effect of temperature, pH, and concentration were studied with the help of potentiodynamic measurement, electrochemical impedance spectroscopy, scanning electron microscopy, and atomic absorption spectroscopy techniques. The potential of zero charge (E_pzc) studies showed that the adsorption occurs via ?SH group; the metal surface is positively charged in corrosive test solution. The adsorptive interaction is evaluated, and best correlation was obtained with Langmuir isotherm. 2-AEE was shown to have significant inhibition efficiency against steel corrosion. The response surface methodology was employed to explain the relation between pH, inhibitor concentration, and the efficiency. The regression analysis was realized for development of an equation between independent variables and the output. The success of fitting model was tested with basic statistical arguments, residual and variance analysis, T and F tests, and R ² value. The statistical evaluations showed that the obtained polynomial equation can be successfully used for optimization of applications involving the use of 2-AEE as inhibitor.     

Investigation of the inhibitive effect of triphenyltin 2-thiophene carboxylate on corrosion of steel in 2 M H3PO4 solutions

A new organic compound was synthesised and tested as corrosion inhibitor of steel in phosphoric acid medium using gravimetric, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements. Results obtained show that the inhibitor studied is a good cathodic inhibitor. EIS results show that the change in the impedance parameters (R_T and C_dl) with concentration of triphenyltin 2-thiophene carboxylate (TTC) is indicative of the adsorption of molecules leading to the formation of a protective layer on the surface of steel. The effect of the temperature on the steel corrosion in 2 M H₃PO₄ and with addition of various concentrations of TTC in the range of temperature 298-348 K was studied. The associated apparent activation corrosion energy has been determined.     

Electrochemical, theoretical and XPS studies of 2-mercapto-1-methylimidazole adsorption on carbon steel in 1 M HClO4

The inhibition of the corrosion of carbon steel in 1 M HClO₄ by 2-mercapto-1-methylimidazole (MMI) has been investigated in relation to the concentration of the inhibitor as well as the temperature using weight loss and electrochemical measurements. The effect of the temperature on the corrosion behaviour with addition of different concentrations of MMI was studied in the temperature range 30-60 °C. Polarization curves reveal that MMI is a mixed type inhibitor. The inhibition efficiency of MMI is temperature independent but increases with the inhibitor concentration. Changes in impedance parameters (charge transfer resistance, R_t, and double-layer capacitance, C_dl) were indicative of adsorption of MMI on the metal surface, leading to the formation of a protective film. Adsorption of MMI on the carbon steel surface is found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined. The X-ray photoelectron spectroscopy (XPS) of the carbon steel indicated that MMI is chemically adsorbed on the steel surface. Moreover, the electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels and molecular orbital densities were calculated.     

1,3-Bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane as corrosion inhibitor for steel in 0.5 M H2SO4 solution

The effect of addition of 1,3-bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane (M = 264 g). HMPP on steel corrosion in 0.5 M sulphuric acid is studied by weight-loss, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements at various temperatures. The results obtained showed that HMPP acts as a good corrosion inhibitor. The inhibition efficiency increases with the bipyrazole compound to attain 88%. It acts as a mixed-type inhibitor. Trends in the increase of charge-transfer resistance and decrease of capacitance values also show the adsorption of the molecule on the metal surface. The bipyrazole adsorbs on the steel surface according to the Langmuir isotherm adsorption model. Effect of temperature indicates that inhibition efficiency decreases with temperature between 25 and 85 °C.     

The inhibition of corrosion of mild steel in 0.5 M sulfuric acid solution in the presence of benzyl triphenyl phosphonium bromide

Benzyl triphenyl phosphonium bromide (BTPPB) has been evaluated as a corrosion inhibitor for mild steel in aerated 0.5 M sulfuric acid solution by galvanostatic polarization and potentiostatic polarization methods. The effect of BTPPB on the corrosion current is measured at various temperatures and concentrations. The inhibitor efficiencies, effective activation energies and heat of adsorption have been calculated. The inhibition efficiency increases with increase in inhibitor concentration to reach 99.3% for 10⁻² M. The nature of adsorption of BTPPB on the metal surface has also been examined. Probable mode of adsorption on the metal surface has been proposed using infrared spectroscopic studies. The electrochemical results have also been supplemented by surface morphological studies and quantum chemical analysis.     

Electrochemical and theoretical investigation on the corrosion of aluminium in acidic solution containing some Schiff bases

The effect of newly synthesised three Schiff bases—2-[2-aza-2-(5-methyl(2-pyridly))vinyl]phenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-bromophenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-chlorophenol—on the corrosion behaviour of aluminium in 0.1 M HCl were investigated using potentiodynamic polarisation, electrochemical impedance spectroscopy and linear polarisation methods. Polarisation curves indicate that all studied Schiff bases were acting as mixed type inhibitors. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on aluminium surface. Adsorption of these inhibitors follows Langmuir adsorption isotherm. Thermodynamic parameters of adsorption (K_ads, ΔG_ads) of studied Schiff bases were calculated using Langmuir adsorption isotherm. The variation in inhibition efficiency values depends on the type of functional groups substituted on benzene ring. It was found that the presence of bromine and chlorine atoms in the molecular structure of studied Schiff bases facilitate the adsorption of molecule on aluminium surface.The correlation between the inhibition efficiencies of studied Schiff bases and their molecular structure has been investigated using quantum chemical parameters obtained by MNDO semi-empirical SCF-MO methods. These results indicate that adsorption of studied Schiff bases depends on the charge density of adsorption centres and dipole moments.     

Adsorption and corrosion inhibition characteristics of strawberry fruit extract at steel/acids interfaces: experimental and theoretical approaches

Ionics - The adsorption and corrosion inhibition behavior of strawberry fruit extract at steel/1&nbsp;M HCl and steel/0.5&nbsp;M H2SO4 interfaces were investigated using gravimetric and...     

Inhibition of copper corrosion by self-assembled films of new Schiff bases and their modification with alkanethiols in aqueous medium

The inhibitive action of self-assembled films derived from two ligands Schiff bases, including N,N′-ethylen-bis (salicylidenimine) and N,N′-ortho-phenylen-bis (salicylidenimine) on copper surface has been studied by electrochemical techniques in chloride and acidic solutions. It was found that when the concentration of the inhibitors was increased the inhibition efficiency was increased, too. The results of the electrochemical studies have illustrated that the inhibition efficiency of S-o-ph-S is higher than S-E-S. Both the Schiff bases obeyed the Langmuir isotherm and thermodynamics calculations revealed that S-o-ph-S had larger adsorption constant and more negative free energy of adsorption with respect to S-E-S. When the films were modified by propanethiol and 1-dodecanethiol, the corrosion resistance of mixed films was significantly increased.     

Enhanced corrosion resistance of mild steel in molar hydrochloric acid solution by 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole: Electrochemical, theoretical and XPS studies

The inhibition effect of the new pyridazine derivative, namely 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole (PPI) against mild steel corrosion in 1 M HCl solutions was evaluated using weigh loss and electrochemical techniques (potentiodynamic polarisation curves and impedance spectroscopy). The experimental results suggest that PPI is a good corrosion inhibitor and the inhibition efficiency increased with the increase of PPI concentration, while the adsorption followed the Langmuir isotherm. X-ray photoelectron spectroscopy (XPS) and theoretical calculation of electronic density were carried out to establish the mechanism of corrosion inhibition of mild steel with PPI in 1 M HCl medium. The inhibition action of this compound was, assumed to occur via adsorption on the steel surface through the active centres contained of the molecule. The corrosion inhibition is due to the formation of a chemisorbed film on the steel surface.