A generic double-curvature piezoelectric shell energy harvester: Linear/nonlinear theory and applications

Converting vibration energy to useful electric energy has attracted much attention in recent years. Based on the electromechanical coupling of piezoelectricity, distributed piezoelectric zero-curvature type (e.g., beams and plates) energy harvesters have been proposed and evaluated. The objective of this study is to develop a generic linear and nonlinear piezoelectric shell energy harvesting theory based on a double-curvature shell. The generic piezoelectric shell energy harvester consists of an elastic double-curvature shell and piezoelectric patches laminated on its surface(s). With a current model in the closed-circuit condition, output voltages and energies across a resistive load are evaluated when the shell is subjected to harmonic excitations. Steady-state voltage and power outputs across the resistive load are calculated at resonance for each shell mode. The piezoelectric shell energy harvesting mechanism can be simplified to shell (e.g., cylindrical, conical, spherical, paraboloidal, etc.) and non-shell (beam, plate, ring, arch, etc.) distributed harvesters using two Lamé parameters and two curvature radii of the selected harvester geometry. To demonstrate the utility and simplification procedures, the generic linear/nonlinear shell energy harvester mechanism is simplified to three specific structures, i.e., a cantilever beam case, a circular ring case and a conical shell case. Results show the versatility of the generic linear/nonlinear shell energy harvesting mechanism and the validity of the simplification procedures.     

Output response identification in a multistable system for piezoelectric energy harvesting

In this paper we examine in detail the multiple responses of a novel vibrational energy harvester composed of a vertical bistable beam whose complex non-linear behavior is tuned via magnetic interaction. The beam was excited horizontally by a harmonic inertial force while mechanical vibrational energy is converted to electrical power through a piezoelectric element. The bistable laminate beam coupled to the piezoelectric transducer showed a variety of complex responses in terms of the beam displacement and harvested power output. The range of vibration patterns in this non-linear system included single-well oscillations and snap-through vibrations of periodic and chaotic character. Harvested power was found to be strongly dependent on the vibration pattern with nonlinearities providing a broadband response for energy harvesting. Wavelet analysis of measured voltage, displacement and velocity time histories indicated the presence of a variety of nonlinear periodic and also chaotic phenomena. To measure the complexity of response time series we applied phase portraits and determine stroboscopic points and multiscale entropy. It is demonstrated that by changing parameters such as the magnetic interaction, the characteristics of the bistable laminate harvester, such as the natural frequency, bandwidth, vibration response and peak power can be readily tailored for harvesting applications.     

悬臂梁压电振子宽带低频振动能量俘获的随机共振机理研究

研究了利用系统非线性来提高悬臂梁压电振子宽带低频振动能量俘获效率的随机共振机理,通过增加一对矩形永磁铁对传统线性悬臂梁压电振子结构进行了改进,结果揭示:在外部非线性磁力作用以及合适的磁铁间距条件下,这种外加磁力悬臂梁压电振子会构成一个双稳系统,在外部宽带低频随机振动源激励下发生随机共振现象,且发生随机共振时的输出电压明显增大,从而可以扩展悬臂梁压电振子的共振频率范围、提高低频振动能量的转化输出. 关键词： 压电悬臂粱 振动能量俘获 宽带低频 随机共振     

Study of broad bandwidth vibrational energy harvesting system with optimum thickness of PET substrate

In this paper, we present the development of a flexible PET-based (polyethylene terephthalate; PET) vibrational energy harvesting system with broad bandwidth. This broad bandwidth harvesting system comprises of four units of individual ZnO (zinc oxide) piezoelectric harvester in the form of a cantilever structure connected in parallel, and rectifying circuit with storage module. This system has ability to convert mechanical energy into electrical energy from the varying ambient vibration. The design and simulation of a piezoelectric cantilever plate was described by using commercial software ANSYS FEA (Finite Element Analysis) to determine the optimum thickness of PET substrate, internal stress distribution, operation frequency and electric potential. With the optimum thickness predicted by developed accurate analytical formula analysis, the one-way mechanical strain that is efficient to enhance the induced electric potential can be controlled within the piezoelectric ZnO layer. In addition, the relationship among the model solution of piezoelectric cantilever plate equation, vibration-induced electric potential and electric power was realized. An individual piezoelectric harvester consists of flexible PET substrate, piezoelectric ZnO thin film with (002) c-axis preferred orientation, and selectively deposited UV-curable resin lump structure which is used to change the resonant frequency of the harvester. In combination with multi-harvesters and rectifying with storage module together, an energy harvesting system with broad bandwidth can be fabricated. One individual harvester achieves a maximum OCV (open-circuit voltage) up to 4 V with power density of 1.247 μW/cm³. So far, we succeeded in accomplishing a broad bandwidth system with operating frequency range within 100 Hz-450 Hz to enhance powering efficiency. When the DC voltage (direct current voltage) across a storage module is charged up to 1.55 V after rectification, a flash LED (light emitting diode) is driven.     

随机激励下双稳态压电俘能系统的相干共振及实验验证

随着压电晶体材料的迅速发展, 基于压电效应的能量采集系统是俘获环境中的宽带随机振动能量的一种有效途径. 研究了有限宽带随机激励作用下, 磁斥力双稳态压电俘能系统的相干共振俘能机理, 并进行了实验验证. 运用Euler-Maruyama方法求解了随机非线性压电振动耦合方程, 比较分析了相干共振发生前后系统的动力学特性和俘能效率, 然后基于Kramers逃逸速率解释了相干共振. 最后的随机振动实验结果验证了双稳态压电俘能系统的相干共振俘能机理. 并且观察到: 当相干共振发生时, 系统会在两个势能阱之间剧烈运动, 此时宽带随机振动能量会被转化为大幅值窄带低频振动响应, 从而极大地提高了宽带随机振动能量的俘获效率.     

M-shaped asymmetric nonlinear oscillator for broadband vibration energy harvesting: Harmonic balance analysis and experimental validation

Over the past few years, nonlinear oscillators have been given growing attention due to their ability to enhance the performance of energy harvesting devices by increasing the frequency bandwidth. Duffing oscillators are a type of nonlinear oscillator characterized by a symmetric hardening or softening cubic restoring force. In order to realize the cubic nonlinearity in a cantilever at reasonable excitation levels, often an external magnetic field or mechanical load is imposed, since the inherent geometric nonlinearity would otherwise require impractically high excitation levels to be pronounced. As an alternative to magnetoelastic structures and other complex forms of symmetric Duffing oscillators, an M-shaped nonlinear bent beam with clamped end conditions is presented and investigated for bandwidth enhancement under base excitation. The proposed M-shaped oscillator made of spring steel is very easy to fabricate as it does not require extra discrete components to assemble, and furthermore, its asymmetric nonlinear behavior can be pronounced yielding broadband behavior under low excitation levels. For a prototype configuration, linear and nonlinear system parameters extracted from experiments are used to develop a lumped-parameter mathematical model. Quadratic damping is included in the model to account for nonlinear dissipative effects. A multi-term harmonic balance solution is obtained to study the effects of higher harmonics and a constant term. A single-term closed-form frequency response equation is also extracted and compared with the multi-term harmonic balance solution. It is observed that the single-term solution overestimates the frequency of upper saddle-node bifurcation point and underestimates the response magnitude in the large response branch. Multi-term solutions can be as accurate as time-domain solutions, with the advantage of significantly reduced computation time. Overall, substantial bandwidth enhancement with increasing base excitation is validated experimentally, analytically, and numerically. As compared to the 3 dB bandwidth of the corresponding linear system with the same linear damping ratio, the M-shaped oscillator offers 3200, 5600, and 8900 percent bandwidth enhancement at the root-mean-square base excitation levels of 0.03g, 0.05g, and 0.07g, respectively. The M-shaped configuration can easily be exploited in piezoelectric and electromagnetic energy harvesting as well as their hybrid combinations due to the existence of both large strain and kinetic energy regions. A demonstrative case study is given for electromagnetic energy harvesting, revealing the importance of higher harmonics and the need for multi-term harmonic balance analysis for predicting the electrical power output accurately.     

外加磁场压电悬臂梁能量采集系统的磁化电流法磁力研究

以外加磁场压电悬臂梁能量采集系统结构为研究对象, 根据磁化电流方法探讨了具有悬臂梁特征的系统结构的磁场作用力及其计算方法, 给出了相应的磁力计算模型, 并将计算结果与实验数据进行了对比. 研究表明, 磁化电流方法导出的磁力计算模型存在偏差, 其磁力计算误差随着磁铁间距缩小而增大. 通过引入悬臂梁末端磁铁的偏转角度, 对磁化电流法计算模型进行改进, 得到合理的外加磁场压电悬臂梁能量采集系统的磁力计算模型, 为该能量采集系统的进一步研究提供了可靠的磁力计算理论依据.     

Electric power generation using vibration of a polyurea piezoelectric thin film

An energy harvesting system is proposed, in which mechanical energy is converted to electrical energy through the piezoelectric effect of a polymer polyurea film on the device. Electrical energy harvesting methods that use piezoelectric elements have been reported by several groups, and lead zirconate titanate (PZT) is predominantly employed as the piezoelectric material. An energy harvesting device with a polyurea thin film formed through vapor deposition polymerization with 4,4′-diphenylmethane diisocyanete (MDI) and 4,4′-diamino diphenyl ether (ODA). The conversion efficiency from mechanical to electrical energy was calculated using finite elemental analysis (FEA) of the cantilever configuration. Higher conversion efficiency was obtained using a thinner and shorter cantilever configuration with increased resonance frequency of the device. Experiments were conducted using an electric power generation device with a 3 μm thick polyurea thin film attached to a 0.1-mm-thick, 18-mm-long beryllium copper cantilever. Vibration in the vertical direction, which induces the bending vibration on the cantilever, was applied to the device and the output voltage was measured by connecting load resistances. The output power was measured with a change in the load resistance from 10 kΩ to 10 MΩ, and an optimum output was obtained at 1 MΩ, which corresponds to the value calculated using FEA. The conversion efficiency was improved by changing the cantilever length and an efficiency of 0.233% was obtained with a 4-mm-long cantilever.     

基于磁化电流法的双稳压电悬臂梁磁力精确分析

双稳压电悬臂梁结构常常用于振动能量采集系统,其中的非线性磁力与系统势函数和动力学方程的建立紧密相关,非线性磁力的正确分析和精确计算对系统振动响应和能量采集效果的准确预测至关重要.本文采用形状函数分析方法,通过悬臂梁弯曲斜率的整体积分计算,得到了悬臂梁末端的运动轨迹及其末端磁铁精确的位置与姿态,并由此根据磁化电流理论建立了双稳压电悬臂梁能量采集系统的磁力计算模型,给出了末端磁铁受到的水平轴向磁力和竖直纵向磁力及其合磁力的变化规律.数值模拟发现,随着末端磁铁竖直纵向位移逐渐增大,磁铁受到的水平轴向磁力和竖直纵向磁力都会依次由排斥力转变为吸引力,从而导致磁力合力的方向会随磁铁位移发生跨越两个象限的大幅度变化.实验验证表明,磁力计算结果与实验测量结果符合良好,其精确度优于现有文献方法的精度,因此本文的方法可以准确预测双稳压电悬臂梁振动过程的磁力变化规律.     

Potential of a piezoelectric energy harvester from sea waves

A sea wave energy harvester from the longitudinal wave motion of water particles is developed. The harvester consisting of a cantilever substrate attached by piezoelectric patches and a proof mass is used to collect electrical energy owing to the electromechanical coupling effect of the piezoelectric patches from the longitudinal wave motion. To describe the energy harvesting process, a mathematical model is developed to calculate the output charge and voltage from the piezoelectric patches according to the Airy linear wave theory and classical elastic beam model. Results show that the mean value of the generated power increases with the increase in the ratio of the width to the thickness of the cantilever, the wave height, the sea depth (which equals to the cantilever height in this study), the ratio of the proof mass to the cantilever mass, and the ratio of the sea depth to the wave length. A value of the power up to 55 W can be realized for a practical sea wave with the values of the sea depth, wave height and wave length to be 3 m, 2 m, and 15 m, respectively. The collected power harvesting with respect to different categories of the sea waves are provided. Our simulations also show the generated electric power can be further increased by an increase in dimensions of the harvester considering the scale effect. This research develops a new technique for energy harvesting from sea waves by piezoelectric energy harvesters.     

窄带随机激励双稳压电悬臂梁响应机制与能量采集研究

具有中心频率的窄带随机振动是一种典型的环境振动,其振动特征与环境的变化密切相关.本文以双稳压电悬臂梁能量采集系统为研究对象,分析系统在不同磁铁间距下的等效线性固有频率特性,以带通滤波器输出一定带宽的窄带随机激励模拟环境振动,研究系统的响应和能量采集特征.研究表明,对于一定带宽的窄带随机激励,一方面系统始终存在一个固定的磁铁间距使其输出达到峰值,另一方面当激励中心频率在一定范围内变化时,系统还分别存在另外两个或一个不同磁铁间距也能使系统输出达到峰值,而且该峰值特性是系统在其等效线性固有频率处诱导双稳或单稳“共振”形成的.研究结果可为具有窄带随机激励特征的振动能量采集提供一定的理论和技术支持.     

Fokker–Planck equation analysis of randomly excited nonlinear energy harvester

The probability structure of the response and energy harvested from a nonlinear oscillator subjected to white noise excitation is investigated by solution of the corresponding Fokker–Planck (FP) equation. The nonlinear oscillator is the classical double well potential Duffing oscillator corresponding to the first mode vibration of a cantilever beam suspended between permanent magnets and with bonded piezoelectric patches for purposes of energy harvesting. The FP equation of the coupled electromechanical system of equations is derived. The finite element method is used to solve the FP equation giving the joint probability density functions of the response as well as the voltage generated from the piezoelectric patches. The FE method is also applied to the nonlinear inductive energy harvester of Daqaq and the results are compared. The mean square response and voltage are obtained for different white noise intensities. The effects of the system parameters on the mean square voltage are studied. It is observed that the energy harvested can be enhanced by suitable choice of the excitation intensity and the parameters. The results of the FP approach agree very well with Monte Carlo Simulation (MCS) results.     

Nonlinear dynamics of galloping-based piezoaeroelastic energy harvesters

The normal form is proposed as a tool to analyze the performance and reliability of galloping-based piezoaeroelastic energy harvesters. Two different harvesting systems are considered. The first system consists of a tip mass prismatic structure (isosceles 30° or square cross-section geometry) attached to a multilayered cantilever beam. The only source of nonlinearity in this system is the aerodynamic nonlinearity. The second system consists of an equilateral triangle cross-section bar attached to two cantilever beams. This system is designed to have structural and aerodynamic nonlinearities. The coupled governing equations for the structure’s transverse displacement and the generated voltage are derived and analyzed for both systems. The effects of the electrical load resistance and the type of harvester on the onset speed of galloping are quantified. The results show that the onset speed of galloping is strongly affected by the load resistance for both types of harvesters. The normal form of the dynamic system near the onset of galloping (Hopf bifurcation) is then derived. Based on the nonlinear normal form, it is demonstrated that smaller levels of generated voltage or power are obtained for higher absolute values of the effective nonlinearity. For the first harvesting system, the results show a supercritical Hopf bifurcation for both isosceles 30° or square cross-section geometries. The nonlinear normal form shows that the isosceles triangle section (30°) is more efficient than the square section. For the second harvesting system, the normal form is used to identify the values of the nonlinear torsional spring which changes the harvester’s instability. It is demonstrated that this critical value of the nonlinear torsional spring depends strongly on the load resistance.     

Relative performance of a vibratory energy harvester in mono- and bi-stable potentials

Motivated by the need for broadband vibratory energy harvesting, many research studies have recently proposed energy harvesters with nonlinear characteristics. Based on the shape of their potential function, such devices are classified as either mono- or bi-stable energy harvesters. This paper aims to investigate the relative performance of these two classes under similar excitations and electric loading conditions. To achieve this goal, an energy harvester consisting of a clamped-clamped piezoelectric beam bi-morph is considered. The shape of the harvester's potential function is altered by applying a static compressive axial load at one end of the beam. This permits operation in the mono-stable (pre-buckling) and bi-stable (post-buckling) configurations. For the purpose of performance comparison, the axial load is used to tune the harvester's oscillation frequencies around the static equilibria such that they have equal values in the mono- and bi-stable configurations. The harvester is subjected to harmonic base excitations of different magnitudes and a slowly varying frequency spanning a wide band around the tuned oscillation frequency. The output voltage measured across a purely resistive load is compared over the frequency range considered. Two cases are discussed; the first compares the performance when the bi-stable harvester has deep potential wells, while the second treats a bi-stable harvester with shallow wells. Both numerical and experimental results demonstrate the essential role that the potential shape plays in conjunction with the base acceleration to determine whether the bi-stable harvester can outperform the mono-stable one and for what range of frequencies. Results also illustrate that, for a bi-stable harvester with shallow potential wells, super-harmonic resonances can activate the inter-well dynamics even for a small base acceleration, thereby producing large voltages in the low frequency range.     

Performance of a cantilever piezoelectric energy harvester impacting a bump stop

Piezoelectric cantilever beam energy harvesters are commonly used to convert ambient vibration into electrical energy. In practical applications, energy harvesters are subjected to large shocks which can shorten the service life by causing mechanical failure. In this work, a bump stop is introduced into the design of a piezoelectric cantilever beam energy harvester to limit the maximum displacement of the cantilever and prevent excessively high bending stresses developing as a result of shocks. In addition to limiting the maximum displacement of the beam, it is inevitable that the deflected shape of the beam and the electrical output are modified. A theoretical model for a piezoelectric cantilever beam harvester impacting against a stop is derived, which aims to develop an understanding of the vibration characteristics of the cantilever and quantify how the electrical output of the harvester is affected by the stop. An experiment is set up to measure the dynamics and the electrical output of a bimorph energy harvester and to validate the theoretical model. Numerical simulation results are presented for energy harvesters with different initial gaps and different stop locations, and it is found that the reduction in maximum bending stress is at the expense of the electrical power of the harvester.     

一种采用双换能器和摆式结构的宽频振动能量采集器

针对悬臂梁振动能量采集器在大振幅振动下梁容易断裂的缺点,本文提出了一种基于摆式结构的具有宽频和倍频特性的振动能量采集器,该采集器由两个Terfenol-D/PMN-PT/Terfenol-D磁电换能器和嵌有六个磁铁的旋转摆构成.文中建立了摆式结构的摆动方程,分析了采集器的频率响应特性以及谐振时的机-磁-电转换特性,并对采集器输出电压波形进行了频谱分析.理论和实验研究表明:该采集器具有宽频和倍频特性,采集器样机在1 g(1 g=9.8 m/s~2)有效值加速度振动下,向下扫频时的半功率带宽达到4.8 Hz,且能在f=16.9 Hz的振动下获得3.569 mW的负载功率.利用双换能器以及采集器的倍频和宽频特性,能有效地提高低频时采集器的输出功率.     

Snap-through piezoelectric energy harvesting

Snap-through mechanism is employed to harvest electricity from random vibration through piezoelectricity. The random excitation is assumed to be Gaussian white noise. The snap-through piezoelectric energy harvester possesses the bistability. For small-amplitude vibration in a potential well, the Ito stochastic differential equation of the electromechanical coupling system is derived from the Taylor approximation at a stable equilibrium point. The method of the moment differential equations is applied to determine the statistical moments of the displacement response and the output voltage. The effects of the system parameters on the output voltage and the output power are examined. The approximate analytical outcomes are qualitatively and quantitatively supported by the numerical simulations. For large-amplitude interwell motion, the effects of the parameters on the output voltage and the output power are numerically investigated. Nonlinearity produced by the snap-through improves energy harvesting so that the snap-through piezoelectric energy harvester can outperform the linear energy harvester in the similar size under Gaussian white noise excitations.     

Experimental model validation for a nonlinear energy harvester incorporating a bump stop

In some practical applications, cantilever beam piezoelectric energy harvesters are subjected to large amplitude base excitations which induce nonlinear behaviour in the harvester that affects their performance. In this paper, a cantilever piezoelectric energy harvester model is developed which takes account of geometric nonlinearity arising through the inextensible beam condition and material nonlinearity arising in the piezoelectric layers of the harvester. The model is validated against experimental measurements for different base accelerations and load resistances, and an investigation into the nonlinear behaviour indicates that nonlinear softening is caused predominantly by material nonlinearity. To reduce the beam amplitude and the resulting bending stress in the cantilever harvester, a bump stop is incorporated into the harvester design and the influence of the bump stop is modelled. Comparisons of theoretical predictions with experimental measurements indicate that taking account of the nonlinear behaviour improves the prediction significantly in some cases. Parameter studies are also conducted to investigate how the stop location and initial gap size between the harvester and stop affect the performance of the nonlinear energy harvester.     

A comparison between nonlinear cantilever and buckled beam for energy harvesting

Nonlinear dynamics has become one of the key aspect to improve the efficiency of kinetic energy harvesters working in the real environment. Different methods based on the exploitation of the dynamical features of stochastic nonlinear oscillators using bi-stable piezoelectric cantilevers or buckled beams have been proposed in the past years. Such methods are shown to outperform standard linear oscillators and to overcome some of the most severe limitations of present approaches once applied to ambient vibrations. This work presents simulation results comparing the two methods. The same piezoelectric element subjected to a fixed vibrating body in a cantilever or bridge configuration has been simulated. The kinetic excitation considered is a zero mean exponentially correlated gaussian noise with different amplitudes. The piezoelectric oscillator output response has been obtained as a function of a nonlinear parameter. This work is intended to help designing the most performing energy harvester for real world applications starting from the same piezoelectric element.     

Harvesting base vibration energy by a piezoelectric inverted beam with pendulum

We proposed a two-degrees-of-freedom inverted piezoelectric beam with pendulum to promote the performance of vibration energy harvesting. This configuration is composed of an inverted elastic beam and a pendulum attached to its free end. The electromechanical equations governing the nonlinear system were derived. The harmonic balance method(HBM)is applied to solve the equation and the results prove that there exists a 1:3 super-harmonic resonance. The simulation results show that owing to the particular nonlinearity, there appears a special bending effect in the amplitude-frequency response, i.e., bending right for the first natural frequency and left for the second natural frequency, which is beneficial for harvesting vibration energy. The HBM results are verified by the entity simulations. Furthermore, over a relatively wide range of power spectral density, it could reach a dense jumping and give a dense high pulse voltage.