爆炸焊界面附近熔化层厚度估算

 爆炸焊接界面附近温升是由爆炸绝热压缩和畸形变形能沉积两者造成的。通过计算绝热压缩温升和畸形变形能沉积产生的温升，给出熔化判据，估计出了爆炸焊接界面熔化层的厚度。     

ESTIMATION OF THERMAL CONTACT CONDUCTANCE DURING RESISTANCE SPOT WELDING

This article describes an experimental procedure conducted to estimate and investigate the transient thermal contact conductance (or thermal contact resistance) between the electrodes and workpieces during resistance spot welding. A fine thermal metrology was developed to collect thermal histories near the welding region. Indeed, the electrode tip was instrumented with several interior microthermocouples for measuring the transient temperature response during the welding process. A simple mathematical model, using an inverse heat transfer method, was built for the estimation of the transient heat transfer coefficient from interior transient temperature measurements. A simple resistance welding case of two steel sheets was investigated. The initial transient values of thermal contact conductance were found to be in agreement with those observed in the dry copper–steel solid contact case. At the end of the process, the transient heat transfer coefficient reaches a high value corresponding to the best heat transfer phenomenon at the interface during the welding process. When the metal is melted, the contact quality increases due to the high-applied electrode force. Higher electrode force and heating temperatures produce lower thermal contact resistance. The results obtained show the capabilities and the power of the coupled thermal metrology and transient inverse technique developed to investigate thermal history of resistance spot welding.     

多层非晶薄带爆炸焊接温度场模型

 从非晶合金形成的特点出发，结合爆炸焊接传热的特殊性，提出用一种方波形温度场模型来解释非晶薄带爆炸焊接后能保证非晶态的原因。结果表明此模型符合非晶薄带爆炸焊接的实际情况。     

Infrared thermography for monitoring heat generation in a linear friction welding process of Ti6Al4V alloy

The increasing use of titanium alloys in a wider range of applications requires the development of new techniques and processes capable to decrease production costs and manufacturing times. In this regard welding and other joining techniques play an important role. Today, solid state friction joining processes, such as friction stir welding, friction spot welding, inertia friction welding, continuous-drive friction welding and linear friction welding (LFW), represent promising methods for part manufacturing. They allow for joining at temperature essentially below the melting point of the base materials being joined, without the addition of filler metal.However, the knowledge of temperature is essential to understand and model the phenomena involved in metal welding. A global measured value represents only a clue of the heat generation during the process; while, a deep understanding of welding thermal aspects requires temperature field measurement. This paper is focused on the use of infrared thermography applied to the linear friction welding process of Ti6Al4V alloy. The attention is concentrated on thermal field that develops on the outer wall of the two parts to be joined (i.e. heat generated in the friction zone), and on the maximum temperature that characterizes the process before and after the flash formation.     

Ultrasonic welding of CF/PPS composites with integrated triangular energy directors: melting,flow and weld strength development

This paper presents a fully experimental study on melting, flow and weld strength development during ultrasonic welding of CF/PPS composites with integrated triangular energy directors. The main goal of this research was assessing whether the heating time to achieve maximum weld strength could be significantly reduced as compared to ultrasonic welding with flat energy directors. The main conclusion is that, in the specific case under study, the triangular energy directors did heat up, melt and collapse approximately two times faster than the time it took for the flat energy directors to melt and significantly flow. However the heating time needed to achieve maximum weld strength for the integrated triangular energy directors did not differ drastically from that for flat energy directors. This was caused by the fact that a fully welded overlap was not directly achieved right after the collapsing of the triangular energy directors. Instead a solidified resin-rich interface was created which needed to be re-melted as a whole in order to achieve a fully welded overlap and hence maximum weld strength.     

低温制冷机冷头焊接工艺研究

冷头是低温制冷机的关键零部件,是制冷机的重要结构件,同时也是制冷机与热载荷的接口部位。文中对冷头的焊接工艺进行研究,提出一种爆炸焊复合材料与激光焊结合的冷头焊接工艺。     

双面电弧焊接的传热模型

将等离子焊接(PAW)电弧和钨极氩弧焊(TIG)电弧串接,相对作用于工件的正反面形成双面电弧焊接(DSAW)系统,可以引导焊接电流沿工件厚度方向流过小孔,补偿等离子电弧穿透工件时消耗的能量,以有效地提高等离子弧的穿透能力.综合考虑影响双面电弧焊接正反面熔池几何形状的力学因素,建立了熔池表面变形的控制方程,以此为基础并采用帖体曲线坐标系建立了DSAW焊接传热的数学模型,分析了DSAW,PAW焊接传热的差异,从传热的角度解释了DSAW焊接熔深增加的原因.焊接工艺实验表明,计算结果与实测结果吻合良好. 关键词： 双面电弧焊接(DSAW) 传热模型 熔池表面变形模型     

Experimental and numerical investigation of laser shock synchronous welding and forming of Copper/Aluminum

A novel laser shock synchronous welding and forming method is introduced, which utilizes laser-induced shock waves to accelerate the flyer plate towards the base plate to achieve the joining of dissimilar metals and forming in a specific shape of mold. The samples were obtained with different laser energies and standoff distances. The surface morphology and roughness of the samples were greatly affected by the laser energy and standoff distances. Fittability was investigated to examine the forming accuracy. The results showed that the samples replicate the mold features well. Straight and wavy interfaces with un-bonded regions in the center were observed through metallographic analysis. Moreover, Energy Disperse Spectroscopy analysis was conducted on the welding interface, and the results indicated that a short-distance elemental diffusion emerged in the welding interface. The nanoindentation hardness of the welding regions was measured to evaluate the welding interface. In addition, the Smoothed Particle Hydrodynamics method was employed to simulate the welding and forming process. It was shown that different standoff distances significantly affected the size of the welding regions and interface waveform characteristics. The numerical analysis results indicated that the opposite shear stress direction and effective plastic strain above a certain threshold are essential to successfully obtain welding and forming workpiece.     

液滴撞击液膜的流热耦合界面追踪方法数值模拟

采用界面追踪方法研究蒸馏过程中液滴撞击高温薄液膜的流动和传热特性，将数值结果与解析解和实验进行比较验证模型的正确性，研究气液界面和热流分布的演变过程.同时，分析液滴We数和无量纲液膜厚度对传热的影响.液滴撞击后的热流密度分布显示：液膜可分为撞击区、过渡区和静态区.由于液滴的撞击作用，强制对流是撞击区内主要的传热机制.增大液滴的韦伯数或减小无量纲液膜厚度会加强热量传递.随着液滴韦伯数的增加，冲击引起的扰动增强，在动量和能量共同作用下，平均热流密度明显增大，撞击区冠状水花越明显.无量纲液膜厚度越小，平均热流密度越大，且有更长的时间保持高热流密度换热.     

加热探头圆柱上的液体微层厚度

1前言核态沸腾气泡形成时表面存在液体微层。虽然微层很薄,但对加热过程中的传热和气泡的产生具有重要影响。Lay和Dhirl‘］通过更细致的分析微层内的压力分布预言了微层的形状和热流,但考虑的仅是平板上气泡的液体微层。本文考虑了小的加热圆柱探针上气泡层的生长。当?..