深过冷三元Ni-Cu-Co合金的快速枝晶生长

研究了深过冷条件下三元Ni₈₀Cu₁₀Co₁₀合金的快速枝晶生长, 采用电磁悬浮无容器处理方法获得了335 K(0.2T_L)的最大过冷度. X射线衍射分析与差示扫描量热分析均表明,凝固组织为α-Ni单相固溶体. 随过冷度增大, 凝固组织显著细化, 并且当过冷度达110 K时，凝固组织的形态由粗大形枝晶转变为等轴晶. 深过冷条件下溶质截留效应增强, 使得微观偏析程度减小. 对不同过冷度下合金枝晶的生长速度进 关键词： 深过冷 枝晶生长 快速凝固 溶质截留     

Dendrite growth characteristics within liquid Fe-Sb alloy

Bulk samples and small droplets of liquid Fe-10%Sb alloys are undercooled up to 429 K (0.24TL) and 568 K (0.32TL), respectively, with glass fluxing and free fall techniques. The high undercooling does not change the phase constitution, and only the αFe solid solution is found in the rapidly solidified alloy. The experimental results show that when the undercooling is below 296 K, the growth velocity of αFe dendrite rises exponentially with the increase of undercooling and reaches a maximum value 1.38 m/s. S...     

Solidification mechanism transition of liquid Co–Cu–Ni ternary alloy

We report a solidification mechanism transition of liquid ternary Co₄₅Cu₄₅Ni₁₀ alloy when it solidifies at a critical undercooling of about 344 K. When undercooling at ΔT<344 K, the solidification process is characterized by primary S (Co) dendritic growth and a subsequent peritectic transition. The dendritic growth velocity of S (Co) dendrite increases with the rise of undercooling. However, once ΔT>344 K, the solidification velocity decreases with the increase of undercooling. In this case, liquid/liquid phase separation takes place prior to solidification. The minor L₂ (Cu) droplets hinder the motion of the solidification front, and a monotectic transition may occur in the major L₁ phase. These facts caused by metastable phase separation are responsible for the slow growth at high undercoolings.     

深过冷Ag-Cu-Ge三元共晶合金的相组成与凝固特征

在Ag_38.5Cu_33.4Ge_28.1三元共晶合金的深过冷实验中，获得的最大过冷度为175 K(0.22T_E). XRD分析表明，不同过冷条件下其共晶组织均由(Ag),(Ge)和η(Cu₃Ge)三相组成. 在小过冷条件下，三个共晶相协同生长，凝固组织粗大.随着过冷度的增大，共晶组织明显细化，(Ge)相与其他两相分离，以初生相方式生长，而(Ag)相与η相始终呈二相层片共晶方式共生生长. 当过冷度超过80 K时，初生相(Ge)由小过冷时的块状转变为具有小面相特征的枝晶方式生长. 部分小面相(Ge)枝晶出现规则的花状，花瓣数介于5—8之间，并且过冷度越大(Ge)相越容易分瓣. 花状(Ge)枝晶的晶体表面为{111}晶面簇，择优生长方向为〈100〉晶向族. 关键词： 三元共晶 晶体形核 深过冷 快速凝固     

Structural Feature and Solute Trapping of Rapidly Grown Ni3Sn Intermetallic Compound

The rapid dendritic growth of primary Ni3Sn phase in undercooled Ni-30.9%Sn-5%Ge alloy is investigated by using the glass fluxing technique. The dendritic growth velocity of Ni3Sn compound is measured as a function of undercooling, and a velocity of 2.47m/s is achieved at the maximum undercooling of 251 K （0.17TL）. The addition of the Ge element reduces its growth velocity as compared with the binary Ni75Sn25 alloy. During rapid solidification, the Ni3Sn compound behaves like a normal solid solution and it displays a morphological transition of ＂coarse dendrite-equiaxed grain-vermicular structure＂ with the increase of undereooling. Significant solute trapping of Ge atoms occurs in the whole undercooling range.     

Rapid solidification and dendrite growth of ternary Fe-Sn-Ge and Cu-Pb-Ge monotectic alloys

The phase separation and dendrite growth characteristics of ternary Fe-43.9%Sn- 10%Ge and Cu-35.5%Pb-5%Ge monotectic alloys were studied systematically by the glass fluxing method under substantial undercooling conditions. The maximum undercoolings obtained in this work are 245 and 257 K, respectively, for these two alloys. All of the solidified samples exhibit serious macrosegregation, indicating that the homogenous alloy melt is separated into two liquid phases prior to rapid solidification. The solidification structures consist of four phases including α-Fe, (Sn), FeSn and FeSn2 in Fe-43.9%Sn-10%Ge ternary alloy, whereas only (Cu) and (Pb) solid solution phases in Cu-35.5%Pb-5%Ge alloy under different undercoolings. In the process of rapid monotectic solidification, α-Fe and (Cu) phases grow in a dendritic mode, and the transition "dendrite→monotectic cell" happens when alloy undercoolings become sufficiently large. The dendrite growth velocities of α-Fe and (Cu) phases are found to increase with undercooling according to an exponential relation.     

液态Ti-Al合金的深过冷与快速枝晶生长

采用电磁悬浮和自由落体两种试验技术研究了液态Ti-25 wt.%Al合金的亚稳过冷能力、晶体形核机制和枝晶生长过程. 试验发现, 即使电磁悬浮无容器状态下仍难以消除润湿角θ ≥60°的异质晶核, 合金熔体过冷度可达210 K (0.11T_L). β-Ti相形核的热力学驱动力随过冷度近似以线性方式增大, 其枝晶生长速度高达11.2 m/s, 从而在慢速冷却条件下实现了快速凝固. 理论计算表明, 随着过冷度的逐步增大, β相枝晶生长从溶质扩散控制转变为热扩散控制. 当过冷度超过100 K时, 非平衡溶质截留效应可使合金熔体发生无偏析凝固. 然而, 单靠深过冷状态不足以抑制β相的后续固态相变. 对于落管中快速凝固的直径77-1048 μm合金液滴, 其冷却速率最高达1.05×10⁵ K/s, 深过冷与快速冷却的耦合作用能更有效地调控凝固组织形成过程.     

Correlated process of phase separation and microstructure evolution of ternary Co-Cu-Pb alloy

The phase separation and rapid solidification of liquid ternary Co₄₅Cu₄₂Pb₁₃ immiscible alloy have been investigated under both bulk undercooling and containerless processing conditions. The undercooled bulk alloy is solidified as a vertical two-layer structure, whereas the containerlessly solidified alloy droplet is characterized by core-shell structures. The dendritic growth velocity of primary α(Co) phase shows a power-law relation to undercooling and achieves a maximum of 1.52 m/s at the undercooling of 112 K. The Pb content is always enriched in Cu-rich zone and depleted in Co-rich zone. Numerical analyses indicate that the Stokes motion, solutal Marangoni convection, thermal Marangoni convection, and interfacial energy play the main roles in the correlated process of macrosegregation evolution and microstructure formation.     

Dendritic and eutectic growth in Sb<Subscript>60</Subscript>Ag<Subscript>20</Subscript>Cu<Subscript>20</Subscript> ternary alloy

The rapid solidification of Sb60Ag20Cu20 ternary alloy was realized by high undercooling method, and the maximum undercooling is up to 142 K (0.18TL). Within the wide undercooling range of 40-142 K, the solidified microstructures are composed of (Sb), θand ε phases. High undercooling enlarges the solute solubility of (Sb) phase, which causes its crystal lattice to expand and its crystal lattice constants to increase. Primary (Sb) phase grows in two modes at small undercoolings non-faceted dendrite growth is the main growth form; whereas at large undercoolings faceted dendrite growth takes the dominant place. The remarkable difference of crystal structures between (Sb) and θphases leads to (θ Sb) pseudobinary eutectic hard to form, whereas strips of θform when the alloy melt reaches the (θ Sb) pseudobinary eutectic line. The cooperative growth of θand ε phases contributes to the formation of (ε θ) pseudobinary eutectic easily. In addition, the crystallization route has been determined via microstructural characteristic analysis and DSC experiment.     

Rapid solidification of Al-Cu-Ag ternary alloy under the free fall condition

The rapid solidification of Al-30%Cu-18%Ag ternary alloy is investigated by using the free fall method. Its solidified microstructure is composed of θ(Al₂Cu), α(Al) and ξ(Ag₂Al) phases. The liquidus temperature and solidus temperature are determined as 778 and 827 K, respectively. The alloy melt undercooled amounts up to ΔT _Max=171 K (0.20T _L). Its microstructural evolution is investigated based on the theoretical analysis of undercooling behavior and nucleation mechanics. It is found that the undercooling increases with the decrease of the diameter of the alloy droplet. When ΔT<78 K, the primary θ(Al₂Cu) phase of the alloy grows into coarse dendrite. When 78 K⩽ΔT⩽171 K, its refined θ(Al₂Cu) phase grows alternatively with α(Al) phase. Once ΔT⩾171 K, its microstructure is characterized by the anomalous (θ+α+ξ) ternary eutectic. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101 and 50395105)     

无容器条件下Cu-Pb偏晶的快速生长

在落管无容器条件下实现了Cu-10%Pb亚偏晶和Cu_374%Pb偏晶的快速生长. 发现随着液滴 过冷度的增大, 亚偏晶中初生(Cu)相的生长形态经历“粗大枝晶→碎断枝晶→等轴晶”的转 变. 偏晶的组织形态从多个偏晶胞组织演化为单个偏晶胞组织. 理论计算表明，直径在1000 —60 μm之间的亚偏晶和偏晶合金液滴, 最大过冷度分别为269 K (02 TL_L )和245 K (02 TM_M). 亚偏晶合金中初生(Cu)枝晶的最大生长速度为24 m/s , 关键词： 无容器处理 深过冷 晶体生长 相分离     

液态三元Fe-Cr-Ni合金中快速枝晶生长与溶质分布规律

采用落管方法实现了液态三元Fe-Cr-Ni合金的深过冷与快速凝固,合金液滴的冷却速率和过冷度均随液滴直径的减小而迅速增大.两种成分合金近平衡凝固组织均为粗大板条状α相.在快速凝固过程中,不同直径Fe_(81.4)Cr_(13.9)Ni_(4.7)合金液滴凝固组织均为板条状α相,其固态相变特征很明显,随着过冷度增大,初生δ相由具有发达主干的粗大枝晶转变为等轴晶.Fe_(81.4)Cr_(4.7)Ni_(13.9)合金液滴凝固组织由α相晶粒组成,随着过冷度增大,初生γ相由具有发达主干的粗大枝晶转变为等轴晶,其枝晶主干长度和二次分枝间距均显著下降,晶粒内溶质的相对偏析度也明显减小,溶质Ni的相对偏析度始终大于溶质Cr.理论计算表明,与γ相相比,δ相枝晶生长速度更大.在实验获得的过冷度范围内,两种Fe-Cr-Ni合金枝晶生长过程均由热扩散控制.     

Liquid State Undercoolability and Crystal Growth Kinetics of Ternary Ni-Cu-Sn Alloys

The Liquid state undercoolability and crystal growth kinetics of ternary Ni-5%Cu-5%Sn and Ni-10%Cu-10%Sn alloys are investigated by the glass fluxing method.In these two alloys,experimental maximum undercoolings of 304K(0.18T_L) and 286K(0.17T_L) are achieved and the dendritic growth velocities attain 39.8 and 25.1m/s,respectively.The transition of morphology from coarse dendrite into equiaxed structure occurs and the grain size of the a(Ni) phase decreases remarkably when the undercooling increases.Both the lattice constant and microhardness increase obviously with the enhancement of undercooling.The enrichment of Cu and Sn solute contents reduces the dendritic growth velocity,while enhances the lattice constant and microhardness of a(Ni)phase.     

Rapid growth of ternary eutectic under high undercooling conditions

~~Rapid growth of ternary eutectic un der high undercooling conditions1.Offerman, S.E., Dijk, N.H., Sietsma, J.et al., Grain nucleation and growth during phase transformations, Science, 2002, 298: 1003-1005. 2.Warren, J.A., Langer, J.S., Prediction of dendritic spacings in a directional-solidification experiment, Phys.Rev.E, 1993, 47: 2702-2712. 3.Cao, C.D., Wang, N., Wei, B., Containerless rapid solidification of undercooled Cu-Co peritectic alloys, Science in China, Ser.A, …     

Thermophysical properties of undercooled liquid Co-Mo alloys

Using electromagnetic levitation in combination with the oscillating drop technique and drop calorimeter method, the surface tensions and specific heats of undercooled liquid Co-10 wt% Mo, Co-26.3 wt% Mo, and Co-37.6 wt% Mo alloys were measured. The containerless state during levitation produces substantial undercoolings up to 223 K (0.13 T _L), 213 K (0.13 T _L) and 110 K (0.07 T _L) respectively for these three alloys. In their respective undercooling ranges, the surface tensions were determined to be 1895 m0.31(T m1744), 1932 m0.33(T m1682), and 1989 m0.34(T m1607) mN m^?1. According to the Butler equation, the surface tensions of these three Co-Mo alloys were also calculated, and the results agree well with the experimental data. The specific heats of these three alloys are determined to be 41.85, 43.75 and 44.92 J mol^?1 K^?1. Based on the determined surface tensions and specific heats, the changes in thermodynamics functions such as enthalpy, entropy and Gibbs free energy are predicted. Furthermore, the crystal nucleation, dendrite growth and Marangoni convection of undercooled Co-Mo alloys are investigated in the light of these measured thermophysical properties.     

Solute redistribution profiles during rapid solidification of undercooled ternary Co-Cu-Pb alloy

The solute redistribution and phase separation of liquid ternary Co-35%Cu-32.5%Pb immiscible alloy have been investigated using glass fluxing method. A bulk undercooling of 125 K was achieved and the macrosegregation pattern was characterized by a top Co-rich zone and a bottom Cu-rich zone. The average solute contents of the two separated zones decreased with the increase of undercooling, except for the solute Pb in Cu-rich zone. With the enhancement of undercooling, a morphological transition from dendrites into equaxied grains occurred to the primary α(Co) phase in Co-rich zone. The solute redistribution of Cu in primary α(Co) phase was found to depend upon both the undercooling and composition of Co-rich zone. Stokes migration is shown to be the main dynamic mechanism of droplet movement during liquid phase separation.     

深过冷Cu60Sn30Pb10偏晶合金的快速凝固

实现了大体积Cu₆₀Sn₃₀Pb₁₀偏晶合金的深过冷与快速凝固. 实验获得的最大过冷度为173 K(0.17T_L). 凝固组织发生了明显的宏观偏析,XRD分析表明,试样上部是由固溶体(Sn),(Pb)相和金属间化合物ε(Cu₃Sn)相组成的三相区,下部为富(Pb)相区. 在小过冷条件下,三相区中ε(Cu₃Sn)相的凝固组织为粗大的枝晶,随着过冷度的增大,ε(Cu₃Sn)相细化成层片状组织,且层片间距随过冷度的增大而减小,而(Sn),(Pb)两相始终以离异共晶的方式存在. 富(Pb)相区中分布有少量的ε(Cu₃Sn)枝晶,枝晶长度随过冷度的增大而增大,且在大过冷条件下发生碎断. (Sn)相在ε(Cu₃Sn)相表面形核、长大,其形态类似于包晶凝固组织. 关键词： 深过冷 快速凝固 偏晶合金 层片组织     

Effect of solidification temperature range on the dendritic growth mode

Electromagnetic levitation technique was used to undercool bulk samples of Co-20% Cu and Co-60% Cu alloys and high undercoolings up to 303 and 110 K were achieved,respectively.The dendritic growth velocities were measured as a function of undercooling.The dendrite growth velocity of the Co-20% Cu alloy was much higher than that of the Co-60% Cu alloy.The experimental data were analyzed on the basis of the LKT/BCT dendritic growth model by taking into account non-equilibrium interface kinetics.It has been re...     

Formation mechanism of the primary faceted phase and complex eutectic structure within an undercooled Ag–Cu–Ge alloy

The solidified microstructure of bulk undercooled Ag₄₀Cu₃₀Ge₃₀ alloy consists of three parts: primary (Ge) phase, the complex structure of (Ag + Ge) and (Ag + ε ₂) pseudobinary eutectics, and (Ag + Ge + ε ₂) ternary eutectic. In comparison, the pseudobinary eutectic no longer appears in an alloy droplet solidified in a drop tube. Once the undercooling exceeds 225 K and the cooling rate is greater than 2×10³ K s⁻¹, the microstructure of the solidified droplet is totally composed of anomalous ternary eutectic. In both cases, the primary (Ge) phase exhibits various faceted growth morphologies at different undercoolings, such as columnar block, long dendrite, equiaxed dendrite and rod-like crystal. Some refined side branches grow from the equiaxed (Ge) dendritic branches composed of {111} twins, which is ascribed to the rapid epitaxial growth of (Ag + Ge) pseudobinary eutectic from the (Ge) dendritic branches. Moreover, both the primary (Ge) phase and the (Ge) phase in the (Ag + Ge) pseudobinary eutectic are effective heterogeneous nuclei for the (Ag+ε ₂) pseudobinary eutectic. As undercooling increases, the (Ge) phase in the (Ag + Ge+ε ₂) ternary eutectic transforms from faceted to non-faceted phase, while the independent nucleation and growth of the (Ag) and ε ₂ phases in the ternary eutectic displaces their previous cooperative growth. These growth kinetics transitions result in the formation of anomalous ternary eutectic.     

深过冷条件下Co_7Mo_6金属间化合物的枝晶生长和维氏硬度研究

采用电磁悬浮和自由落体两种实验技术对二元Co-50%Mo过共晶合金中初生Co_7Mo_6金属间化合物的生长机理和维氏硬度进行了系统研究.电磁悬浮实验中,合金熔体获得的最大过冷度为203 K(0.12T_L),初生Co_7Mo_6枝晶生长速度与过冷度之间呈现幂函数关系.随着过冷度的增大,初生枝晶中Co元素含量单调递增,枝晶尺寸明显减小,并且其维氏硬度逐渐升高.在自由落体状态下,随着液滴直径的减小,合金熔体的过冷度和冷却速率均增大.当液滴直径减小到392μm以下时,初生Co_7Mo_6枝晶从小平面向非小平面形态进行转变.实验发现,深过冷条件下Co_7Mo_6化合物发生了显著的溶质截留效应,其维氏硬度与Co元素分布和形貌特征密切相关.