Evaluation of magnetic force distribution on a pair of superconducting bulk magnets

We study the construction of superconducting permanent magnets by RE123 bulk materials and the investigation of these industrial applications such as a magnetic separation. A bulk magnet can generate strong magnetic fields exceeding 2 T, which is the limit of ordinary iron-cored electromagnets, in a compact device with a low running cost. A magnetic field distribution of the bulk magnet is a cone shape, and it contributes to an increase of magnetic force which is proportional to the product of a magnetic field and its gradient. It is important to evaluate magnetic force when the application of the bulk magnet is discussed. In this paper, two Gd123 bulk materials of 65 mm in diameter were magnetized using a pair of superconducting bulk magnet system and three-axis components of magnetic flux density (B_x,⋅B_y, and B_z) in an open space between the magnetic poles were scanned with pitch of 2 mm in each direction. From these measured data, the axial and radial components of magnetic force factor, B_z⋅dB_z/dz and B_r⋅dB_r/dr, were calculated. At 10 mm gap, the B_z⋅dB_z/dz value reached 180.6 T²/m for a field of 2.33 T, which is comparable to B_z = 6.76 T for a common 10 T–100 mm∅ superconducting magnet.     

Effect of process on the magnetic properties of bonded NdFeB magnet

The effects of magnetic separation, coupling treatment, lubricating treatment, preform and biaxial molding on the density and magnetic properties of bonded NdFeB magnet were investigated. The results demonstrate that magnetic separation separates the powders with low coercive force; coupling treatment improves the interfaces between the powders and the binders; decrease in volume fraction of the binder increases magnetic properties of the magnet; granular arrangement improves both the magnetic and mechanical properties when powders are arranged in certain size; lubricating treatment improves the formability of the magnet and preform and biaxial molding improves both density and magnetic properties greatly. Combining these methods, the density of the bonded NdFeB magnet can reach 6.52 g/cm³ and the maximum energy product can reach 114 kJ/m³.     

Comparison of adjustable permanent magnetic field sources

A permanent magnet assembly in which the flux density can be altered by a mechanical operation is often significantly smaller than comparable electromagnets and also requires no electrical power to operate. In this paper five permanent magnet designs in which the magnetic flux density can be altered are analyzed using numerical simulations, and compared based on the generated magnetic flux density in a sample volume and the amount of magnet material used. The designs are the concentric Halbach cylinder, the two half Halbach cylinders, the two linear Halbach arrays and the four and six rod mangle. The concentric Halbach cylinder design is found to be the best performing design, i.e. the design that provides the most magnetic flux density using the least amount of magnet material. A concentric Halbach cylinder has been constructed and the magnetic flux density, the homogeneity and the direction of the magnetic field are measured and compared with numerical simulation and a good agrement is found.     

Optimal Halbach permanent magnet designs for maximally pulling and pushing nanoparticles

Optimization methods are presented to design Halbach arrays to maximize the forces applied on magnetic nanoparticles at deep tissue locations. In magnetic drug targeting, where magnets are used to focus therapeutic nanoparticles to disease locations, the sharp fall off of magnetic fields and forces with distances from magnets has limited the depth of targeting. Creating stronger forces at a depth by optimally designed Halbach arrays would allow treatment of a wider class of patients, e.g. patients with deeper tumors. The presented optimization methods are based on semi-definite quadratic programming, yield provably globally optimal Halbach designs in 2 and 3-dimensions, for maximal pull or push magnetic forces (stronger pull forces can collect nanoparticles against blood forces in deeper vessels; push forces can be used to inject particles into precise locations, e.g. into the inner ear). These Halbach designs, here tested in simulations of Maxwell's equations, significantly outperform benchmark magnets of the same size and strength. For example, a 3-dimensional 36 element 2000 cm³ volume optimal Halbach design yields a 5× greater force at a 10 cm depth compared to a uniformly magnetized magnet of the same size and strength. The designed arrays should be feasible to construct, as they have a similar strength (≤1 T), size (≤2000 cm³), and number of elements (≤36) as previously demonstrated arrays, and retain good performance for reasonable manufacturing errors (element magnetization direction errors ≤5°), thus yielding practical designs to improve magnetic drug targeting treatment depths.     

A measurement method of the magnetic properties of magnetic sheet by means of a single sheet tester at audio frequency

A single sheet tester (SST) for audio frequency of 400 Hz–10 kHz was made experimentally and the magnetizing winding can get the nearly uniform distribution of flux density of a specimen in the longitudinal direction at the frequency up to 10 kHz. The flux densities at various positions of strips measured by the Epstein method were detected by search coils wound on strips at 400 Hz and 1.0 T. They have large discrepancy. However, the magnetic properties obtained from both methods have a little discrepancy. Although the uniformity of flux distribution in the Epstein frame is not sufficient, the average is fairly effective because the magnetic properties can be assumed to be locally linear within the small deviation of flux density.     

Precise AC magnetic measurement under sinusoidal magnetic flux by using digital feedback of harmonic compensation

This paper presents an important improvement for precise AC magnetic measurement under sinusoidal magnetic flux by using the digital feedback of harmonic compensation. Core loss-testing can be simply carried out with the sinusoidal magnetic flux even at a magnetic induction up to 1.87 T. The principle, circuit diagram, experimental results and its analysis are reported. Also it is found that the hysteresis loss per cycle P is smaller after correcting the magnetic flux waveform than before.     

Magnetocaloric effect in La0.67Sr0.33MnO3 manganite above room temperature

The La_0.67Sr_0.33MnO₃ composition prepared by sol-gel synthesis was studied by dc magnetization measurements. A large magnetocaloric effect was inferred over a wide range of temperature around the second-order paramagnetic-ferromagnetic transition. The change of magnetic entropy increases monotonically with increasing magnetic field and reaches the value of 5.15 J/kg K at 370 K for Δμ0H=5 T. The corresponding adiabatic temperature change is 3.3 K. The changes in magnetic entropy and the adiabatic temperature are also significant at moderate magnetic fields. The magnetic field induced change of the specific heat varies with temperature and has maximum variation near the paramagnetic-ferromagnetic transition. The obtained results show that La_0.67Sr_0.33MnO₃ could be considered as a potential candidate for magnetic refrigeration applications above room temperature.     

Periodic permanent magnet focusing system with high peak field

In this study, hybrid periodic permanent magnet (PPM) system is studied, which has high axial magnetic field and low magnetic leakage. By simulation computation, some laws of magnetic field distribution vs. structure dimensions were obtained. A hybrid PPM is designed and constructed whose peak field reaches 0.6 T. The factors inducing discrepancies between computational results and practical measurements are analyzed. The magnetic field distribution is very sensitive to the variations of constructional parameters. Construction accuracy greatly influences the magnetic field distribution. Research results obtained here are potentially valuable for future work.     

Experimental system for X-ray magnetic diffraction under extreme conditions

An experimental system for X-ray magnetic diffraction (XMD) under extreme conditions was constructed on the beamline BL39XU at SPring-8. This system aims at studying magnetic properties of ferromagnets through the measurements of magnetic form factors under the conditions of low temperature (5 K), high magnetic field (6 T) and high pressure (10 GPa). This system consists of a superconducting magnet (SCM), a diamond anvil cell (DAC), a two-axis manipulator for the DAC, a five-axis goniometer for the SCM, and an X-ray polarizer with a phase plate. Details of this system are presented. Experimental results on uranium telluride are shown as a performance test with this instrumentation.     

Magnetorheology of colloidal dispersion containing Fe nanoparticles synthesized by the arc-plasma method

Spherical crystalline Fe nanoparticles, ∼100 nm in diameter, were synthesized under Ar-50% H₂ arc-plasma. These nanoparticles were dispersed in silicone oil after silane treatment on as-grown thin oxide layer (∼2 nm) to make their surfaces hydrophobic. The resulting Fe nanoparticles exhibited a high saturation magnetization of ∼190 emu/g at room temperature. The static magnetorheological behavior was measured for the colloidal dispersion (solid concentration: 15 vol%) at room temperature under magnetic flux densities of 0-0.3 T, using a parallel-plate-type commercial rheometer. The yield stress continuously increased with magnetic flux density, demonstrating the Bingham plastic behavior. Moreover, subjecting the sample to a magnetic flux density of 0.3 T increased the yield stress by ∼10². Additionally, the colloidal dispersion exhibited good stability against sedimentation.     

Analysis of the magnetic field, force, and torque for two-dimensional Halbach cylinders

The Halbach cylinder is a construction of permanent magnets used in applications such as nuclear magnetic resonance apparatus, accelerator magnets and magnetic cooling devices. In this paper the analytical expression for the magnetic vector potential, magnetic flux density and magnetic field for a two dimensional Halbach cylinder are derived. The remanent flux density of a Halbach magnet is characterized by the integer p. For a number of applications the force and torque between two concentric Halbach cylinders are important. These quantities are calculated and the force is shown to be zero except for the case where p for the inner magnet is one minus p for the outer magnet. Also the force is shown never to be balancing. The torque is shown to be zero unless the inner magnet p is equal to minus the outer magnet p. Thus there can never be a force and a torque in the same system.     

Theoretical analysis of a simple yet efficient portable magnetic separator design for separation of magnetic nano/micro-carriers from human blood flow

A technology that could physically remove substances from the blood such as biological, chemical, or radiological toxins could dramatically improve treatment of disease. One method in development proposes to use magnetic-polymer spheres to selectively bind toxins and remove them by magnetic filtration. Although magnetic filtration is a developed technology, the clinical boundary conditions described here require a new filter design. We investigated the removal of toxin-bound magnetic carriers from the blood stream using 2-D FEMLAB simulations. The magnetic separator consisted of a permanent magnet with parallel ferromagnetic prisms on the faces and in contact with a straight tube carrying the magnetic-polymer spheres in suspension. We varied the following parameters: blood flow velocity, the size, and number of ferromagnetic prisms, and the ferromagnetic material in both prisms and magnets. The capture efficiency reached maximum values when the depth of the prisms equaled the diameter of the tubing and the saturation magnetization of the prism material equaled twice that of the magnet. With this design a piece of 2 mm (diameter) tube carrying the fluid resulted in 95% capture of 2.0 μm magnetic-polymer spheres at 10 cm/s flow velocity.     

Magnetic properties of high-Bs Fe–Cu–Si–B nanocrystalline soft magnetic alloys

In the present study, the magnetic properties and microstructures of newly developed Fe–Cu–Si–B alloys prepared by annealing the melt-spun ribbon have been studied. The average size and number density of nanocrystalline grains were about 20 nm and 10²³–10²⁴ m⁻³, respectively. The saturation magnetic flux density B_s for the present alloy is more than 1.8 T, that is about 10% larger than that of Fe-based amorphous alloys. Moreover, core loss P of the present alloy is about half of that of Si-steel up to B=1.7 T.     

Enhancement of magnetocaloric effects in La0.8R0.2(Fe0.919Co0.081)11.7 Al1.3 (R=Pr, Nd) compounds

The magnetic properties and magnetocaloric effects (MCEs) in La_0.8R_0.2(Fe_0.919Co_0.081)_11.7Al_1.3 (R=Pr, Nd) compounds have been investigated. When Pr and Nd substitute for La, the Curie temperature of compounds decreases. The values of the MCEs are enhanced significantly by a partial substitution of Nd for La. Under the field change of 2 and 5 T, the maximum magnetic entropy changes for La_0.8Nd_0.2(Fe_0.919Co_0.081)_11.7Al_1.3 compound are −4.56 and −9.46 J/Kg K, respectively. It can be exploited for room temperature magnetic refrigeration material.     

Hydrothermal synthesis and Magnetocaloric effect of La0.5Ca0.3Sr0.2MnO3

The hydrothermal synthesis and magnetic entropy change for the perovskite manganite La_0.5Ca_0.3Sr_0.2MnO₃ have been studied. The La_0.5Ca_0.3Sr_0.2MnO₃ can be produced as phase-pure, crystalline powders in one step from solutions of metal salts in aqueous potassium hydroxide solution at a temperature of 513 K in 72 h. Scanning electron microscopy shows that the materials are made up of cuboid-shaped particles in typical dimension of 4.0×2.5×1.6 μm. Heat treatment can improve the magnetocaloric effect for the hydrothermal sample. The maximum magnetic entropy change ΔS_M for the as-prepared sample is 0.88 J kg⁻¹ K⁻¹ at 315 K for a magnetic field change of 2.0 T. It increases to 1.52 J kg⁻¹ K⁻¹, near its Curie temperature (317 K) by annealing the sample at 1473 K for 6 h. The hydrothermal synthesis method is a feasible route to prepare high-quality perovskite material for magnetic refrigeration application.     

Resin-bonded permanent magnetic films with out-of-plane magnetization for MEMS applications

Resin-bonded permanent magnets with out-of-plain direction of magnetization and improved magnetic properties for magnetic MEMS actuator have been created. The material investigated consists of magnetically anisotropic strontium ferrite particles embedded into epoxy resin matrix upto a volume loading of 80%. Intrinsic coercivity H_ci of 6000 Oe (480 kA/m), residual magnetic flux density B_r up to 4000 G (0.4 T) and maximum energy product (BH)_max of 3.0 MG Oe (23.6 kJ/m³) have been attained due to magnetic-field-induced alignment of the ferrite particles during curing process.     

Preparation of non-oriented silicon steel with high magnetic induction using columnar grains

Columnar grains can lead to detrimental surface ridging and an inhomogeneous microstructure, although their {1 0 0}〈0 v w〉 texture is considered desirable due to their good magnetic properties in non-oriented silicon steel. Based on the hereditary tendency of {1 0 0}〈0 v w〉 texture, the effects of lubrication and heating rate on texture and on final magnetic properties were investigated using a cast slab containing 100% columnar grains. Hot rolling with lubrication, normalization at low heating rate, two-stage cold rolling, and final annealing at 1000 °C helped achieve high performance. As a result, a new non-oriented silicon steel with high magnetic induction (B₅₀=1.82 T) and low core loss (P_1.5=2.35 W/kg) was prepared. The possibility of further performance optimization was also discussed.     

Electromagnetic and microwave absorption properties of Fe3O4 magnetic films plated on hollow glass spheres

Magnetic hollow spheres of low density were prepared by plating Fe₃O₄ magnetic films on hollow glass spheres using ferrite plating. The complex permeability and permittivity of spheres–wax composites were measured in the range of 2–18 GHz. The complex permeability and permittivity increased, and the dielectric and magnetic losses were improved as the volume fraction of the magnetic spheres in the composites increased from 60% to 80%, which also resulted in a great improvement of microwave absorption properties. For composites with volume fraction 80%, its magnetic resonance frequency was at about 13 GHz and it appeared three loss peaks in the calculated reflection loss curves; the bandwidth less than −10 dB was almost 4 GHz which was just in the Ku-band frequencies (12–18 GHz) and a minimum reflection loss of −20 dB was obtained when the thickness was 2.6 mm; the microwave absorbing properties were mainly due to the magnetic loss. The results showed that the magnetic spheres composites were good and light microwave absorbers in the Ku-band frequencies.     

Fabrication of NdFeB microstructures using a silicon molding technique for NdFeB/Ta multilayered films and NdFeB magnetic powder

The silicon molding technique is described for patterning of NdFeB/Ta multilayered magnetic films and NdFeB magnetic powder at the micron scale. Silicon trenches are seamlessly filled by 12-μm-thick NdFeB/Ta multilayered magnetic films with a magnetic retentivity of 1.3 T. The topography image and magnetic field distribution image are measured using an atomic force microscope and a magnetic force microscope, respectively. Using a silicon molding technique complemented by a lift-off process, NdFeB magnetic powder is utilized to fabricate magnetic microstructures. Silicon trenches as narrow as 20 μm are filled by a mixture of magnetic powder and wax powder. The B-H hysteresis loop of the patterned magnetic powder is characterized using a vibrating sample magnetometer, which shows a magnetic retentivity of approximately 0.37 T.     

Sensitivity analysis for estimation of power losses in magnetic cores using neural network

Experimental data from a sample of 42 cores made from grain oriented 0.27 mm thick 3% SiFe electrical steel with dimensions ranging from 35 to 160 mm outer diameter, 25-100 mm inner diameter and 10-70 mm strip width and a flux density range 0.2-1.7 T have been obtained at 50 Hz and used as training data to a feed forward neural network. An analytical equation for prediction of power loss as depends on input parameters from the results of sensitivity analysis has been obtained. The calculated power losses with the analytical expression have also been compared with power loss obtained from the Preisach model after it has been applied to toroidal cores. The results show the proposed model can be used for estimation of power losses in the toroidal cores.