1H pulse NMR analysis of silane-treated layers on glass fiber surfaces

The surface treatment of a glass fiber using mercapto-functional silane coupling agent having a di- or trialkoxy group has been studied. The surface of silane-treated fiber is observed by scanning electron microscopy. The treated layer looks hard like glass for the trialkoxy silane-treated, whereas it looks soft for the dialkoxy silane-treated. Molecular mobility of the treated layer is analyzed by ¹H pulse nuclear magnetic resonance spectroscopy. The amount of silane loading increases with increased silane concentration in the treatment solution. The relaxation time for the surface layer is longer for the dialkoxy structure than for the trialkoxy structure. The silane chain is flexible in the dialkoxy structure, but is rigid for the trialkoxy structure, independent of the loading amount of silane. The relaxation behavior for the mixture of the di- and trialkoxy structures is between those of the pure dialkoxy and trialkoxy structures and depends on the mixing ratio. The network density of silane chains on the glass fiber can be controlled by varying the mixing ratio of the di- and trialkoxy compounds.     

Tensile properties of styrene-butadiene rubber/silica composites with mercapto functional silane coupling agents: influences of loading method and alkoxy group number

The influences of alkoxy group number and loading method of silane coupling agents on the mechanical properties of a styrene-butadiene rubber/silica composite were investigated. Mercapto functional silane coupling agents with dialkoxy and trialkoxy structures were used. The pre-treatment method and the integral blend method were compared. Both the fracture stress and modulus at 200% strain were higher in the pre-treatment than in the integral blend for dialkoxy type composites. However, they were higher in the integral blend than in the pre-treatment for trialkoxy-type composites. The interaction between the silane chains on the silica surface and the rubber molecular chains at the interfacial region was estimated by ¹H pulse nuclear magnetic resonance spectroscopy using an unvulcanized silica/rubber mixture. It was found that the binding of rubber molecular chains by the silane chains was higher in the pre-treatment system for dialkoxy-type composites, whereas it was higher in the integral blend for trialkoxy-type composites. The reason is proposed as follows: in the pre-treatment for dialkoxy type, a linear silane chain formed in the case of multi-layer coverage. The silane chain entangled with the rubber chain in the interfacial region and improved the reinforcement effect. For the trialkoxy type, a network structure formed using the pre-treatment method, lowering the amount of entanglement. However, in the integral blend for trialkoxy type, the formation of the silane network and the entanglement progressed simultaneously during the preparation process. A well-entangled interfacial region was formed.     

Mechanical properties of poly(vinyl chloride)/silane-treated glass beads composite: effects of organofunctional group and alkoxy group numbers of silane coupling agent

The surface treatment of glass beads, chosen as model filler, is carried out using four kinds of silane coupling agents with multilayer coverage. For this purpose, the silanes having aminopropyl or methacryloxypropyl group as an organofunctional group with two or three alkoxy group numbers are used. The amount of silane detected on the bead surface is 4–6 times that required for monolayer coverage. Using these treated beads, the effects of the organofunctional group and the alkoxy group numbers of silanes on the mechanical properties of the bead-filled poly(vinyl chloride), chosen as a typical ductile polymer, were investigated. Higher yield stress was observed in the silane with aminopropyl group than with methacryloxypropyl group. The effect of alkoxy group numbers was more effective in the dialkoxy than trialkoxy silanes. Scanning electron microscopy shows improvement in the interfacial adhesion by the silane treatment in the above order. The interfacial debonding at the yield point is depressed.     

AFM Observation of a Mica Surface Treated with Silane Coupling Agent Having a Mercapto Group

The topography of mica surface after treatment with silane coupling agent having a mercapto group was studied using an atomic force microscope. The cleaved mica plate was used as a model inorganic surface. The effect of treatment condition on the topography of the mica surface was investigated. Agglomerates consisting of self-condensed silane molecules were observed on the surface. However, their amount and size were smaller than those for silanes having other organo-functional groups such as amino, methacryloxy and vinyl groups. Aqueous and water/2-propanol mixture solutions gave a smoother surface as compared with a 2-propanol solution. There was no significant influence discernable from di- and trialkoxy structures. The aqueous solution of silane coupling agent having a mercapto group showed an acidic pH. This was the reason why the smoother silane-treated layer was formed by the silane with the mercapto group than by those with other organic functional groups, because the silanol group generated by hydrolysis is stable in an acidic pH.     

The influence of filler modification on its aggregation and dispersion behaviour in silica/PBT composite

In this work, highly dispersed silica is obtained using a precipitation technique from emulsion medium. The selected emulsifier, applied in the process, allows production of silica with almost ideally spherical particles. To examine the tendency to aggregation, the silica powder is treated with commercially available silane coupling agents: 3-mercaptopropyltrimethoxysilane (A-189), N-2-(aminoethyl)-3-aminopropyltrimethoxy silane (A-1120) and 3-methacryloxypropyltrimethoxysilane (A-174). The silica microstructure is characterised by scanning electron microscopy (SEM). Size distribution of primary particles, aggregates and agglomerates structures is determined using dynamic light scattering (DLS) method. Surface treatment of silica generally enhances powder dispersibility. The pristine spherical silica and silica modified with silanes are introduced to poly(butylene terphthalate) (PBT). Dispersion of nanosize precipitated silica particles in PBT matrix is studied by SEM technique. For the visualisation of silica particles covered by polymer layer, the composite fracture surfaces are etched by air-plasma. The agglomerates of untreated silica are not efficiently destroyed during the extrusion process, whereas surface treatment by selected silanes leads to a significant reduction of agglomerate number. However, a large number of small, strongly bonded aggregates still occupied the composite structure.     

In situ preparation of hydrophobic CaCO3 in the presence of sodium oleate

Hydrophobic CaCO₃ particles were directly prepared via carbonation of Ca(OH)₂ slurry in the presence of sodium oleate at room temperature. Sodium oleate was used to modify the surface property of CaCO₃ particles. The measurement of relative contact angle and active ratio indicated that CaCO₃ samples were hydrophobic. DTG, FT-IR and TEM analysis of the obtained product indicated that the hydrophobic property was attributed to the deposition of calcium oleate, produced in the reaction mixture, onto the surface of calcium carbonate particles. They were covered on the CaCO₃ crystals surface and modified their surface property; at the same time they own CC bonds and could be polymerized or copolymerized later to give a polymeric monolayer.     

Numerical simulation of silane decomposition in an RF plasma

A model of silane decomposition in a radio-frequency argon plasma is constructed. The concentrations of SiH₄ decomposition products, as well as products of synthesis (higher silanes), are calculated. The role of metastable argon atoms in the formation of SiH₃ radicals and the higher silanes is analyzed.     

Biomimetic nucleation and growth of hydrophobic vaterite nanoparticles with oleic acid in a methanol solution

Hydrophobic vaterite nanoparticles were prepared via crystallization of CaCO₃ with oleic acid in methanol by mimicking the process of biomineralization. The molar ratio of oleic acid to calcium ion was varied from 0.1 to 0.5. By changing the concentration of the oleic acid, CaCO₃ particles with different shapes and polymorphism were obtained. High concentration of the oleic acid gave stable vaterite crystals, the polymorph of which did not change when the composite was kept in water for more than one week. Fourier transform infrared spectroscopy (FT-IR) and TGA analysis of the obtained product indicated that the oleic acid was bound to the crystalline CaCO₃. The contact angle of the modified vaterite reached 122°. We have succeeded in crystallization of hydrophobic CaCO₃ nanoparticles in situ.     

Thermal Stabilities of Poly(Vinyl Chloride)/Calcium Carbonate (PVC/CaCO3) Composites

Poly(vinyl chloride)/calcium carbonate (PVC/CaCO₃) composites with micrometer or nanometer CaCO₃ as fillers were prepared by the solution blending method. The thermogravimetric analysis (TGA) of the composite films conducted in N₂ atmosphere showed that the addition of the CaCO₃ fillers could improve their thermal stabilities. It was also found that the nanometer CaCO₃ filler provided better thermal stabilities than the micrometer fillers even with a smaller amount. The mechanism of the improvements was investigated by a facile chemical analysis developed to examine the thermal stabilizing effect of calcium carbonate particles with different sizes in PVC/CaCO₃ composites after the pyrolysis of the samples in an air atmosphere in an oven.     

Filler treatment effects on the weathering of talc-, CaCO3- and kaolin-filled polypropylene hybrid composites

Talc, calcium carbonate (CaCO₃), and kaolin hold considerable promise in the development of polymer composites for good mechanical properties and stability. Comparative studies on the usage of these minerals as single fillers in polypropylene (PP) have shown varying degrees of reinforcement due to their differences in terms of particle geometry, surface energy and affinity towards the matrix polymer. In this study, comparisons were made in terms of mechanical, thermal and weatherability properties between hybrid-filler PP composites (i.e. PP filled with either talc–CaCO₃ or talc–kaolin hybrid filler combinations), with particular attention directed towards the effect of surface modification of the fillers. The talc/CaCO₃ hybrid composites have shown exceptional performance in terms of flexural and impact properties. The contribution of talc in the talc–kaolin hybrid composite system has been significant in terms of enhancing the overall tensile and flexural properties. The ability of silane and titanate coupling agents in boosting the resistance of the composites to severe damage and degradation due to natural weathering has been shown.     

Nanocomposites Prepared by Solution Blending: Microstructure and Mechanical Properties

Composites of poly(vinyl chloride) (PVC) filled with micron‐ and nanosized calcium carbonate (CaCO₃) particles were prepared by solution blending. The influences of particle size and CaCO₃ content on the microstructure and mechanical properties of the PVC composites were investigated by means of polarized optical microscopy and mechanical testing. The polarized optical microscope images revealed that nanosized CaCO₃ particles were more agglomerated than micron‐sized CaCO₃ particles and the amount of agglomerates increased with increasing particle content. PVC/CaCO₃‐0.22 composites (PVC nanocomposite filled with 220‐nm‐particle‐sized CaCO₃) 5 phr CaCO₃ content had the maximum tensile strength. The Young's modulus of all composites increased with increasing particle content. The energy at break of all composites showed a decreasing trend as a function of CaCO₃ content and varied with particle size.     

Dependence of Cm on the composition of solid binary propellants in ablative laser propulsion

Propulsion pellets of different metal/salt (Zn/CaCO₃) composition have been prepared. The impulse imparted to the pellet by the laser has been measured using two different methods: a torsion pendulum and a piezoelectric sensor. The dependence of the coupling coefficient, C_m, on the composition of the solid binary propellants in ablative laser propulsion has been investigated under different experimental conditions: in vacuum and at atmospheric pressure as well as with two different wavelengths, IR and UV. The composition of the Zn/CaCO₃ propellant mixture that optimizes the coupling coefficient, C_m, has been determined.     

A novel method to fabricate superhydrophobic surfaces based on well-defined mulberry-like particles and self-assembly of polydimethylsiloxane

A superhydrophobic surface was obtained by combining application of CaCO₃/SiO₂ mulberry-like composite particles, which originated from violent stirring and surface modification, and self-assembly of polydimethylsiloxane. Water contact angle and sliding angle of the superhydrophobic surface were measured to be about 164 ± 2.5° and 5°, respectively. The excellent hydrophobicity is attributed to the synergistic effect of micro-submicro-nano-meter scale roughness (fabricated by composite particles) and the low surface energy (provided by polydimethylsiloxane). This procedure makes it possible for widespread applications of superhydrophobic film due to its simplicity and practicability.     

Effect of surface treatment of nanoclay on the mechanical properties of epoxy/glass fiber/clay nanocomposites

A new method of silane treatment of nanoclays is reported where in the clay is nanodispersed in hydrolyzed silanes. The surface functionalization of Cloisite^® 15A nanoclay has been carried out using two different silane coupling agents: 3-aminopropyltriethoxy silane and 3-glycidyloxypropyltrimethoxy silane using varied amounts of silane coupling agents, e.g. 10, 50, 200, and 400 wt% of clay. The surface modification of Cloisite^® 15A has been confirmed by Fourier transform infrared spectroscopy. The modified clays were then dispersed in epoxy resin, and glass fiber-reinforced epoxy clay laminates were manufactured using vacuum bagging technique. The fiber-reinforced epoxy clay nanocomposites containing silane modified clays have been characterized using small angle X-ray scattering, transmission electron spectroscopy and differential scanning calorimetry. The results indicate that the silane treatment of nanoclay aided the exfoliation of nanoclay and also led to an increase in mechanical properties. The optimized amount of silane coupling agents was 200 wt%. The nanocomposites containing clay modified in 200 wt% of silanes exhibited an exfoliated morphology, improved tensile strength, flexural modulus, and flexural strength. The improved interfacial bonding between silane modified nanoclays and epoxy matrix was also evident from significant increase in elongation at break.     

Synthesis of CaCO3 Nanoparticles by Mechanochemical Processing

The synthesis of calcite (CaCO₃) nanoparticles by mechanochemical reaction and subsequent heat treatment was investigated. A solid-state displacement reaction CaCl₂ + Na₂CO₃ CaCO₃+2NaCl was induced during mechanical milling of a CaCl₂+ Na₂CO₃ powder mixture. Heat treatment of the as-milled powder at 350°C completed the reaction, forming crystalline CaCO₃ nanoparticles separated from each other in a dry-salt matrix. A simple washing process to remove the matrix yielded calcite single phase ultrafine powder. The mean particle size was controlled by changing the volume fraction of CaCO₃ in the matrix. 20% volume fraction yielded nanoparticles of ~ 140 nm in size, whereas 10% volume fraction led to ~ 80 nm size nanoparticles.     

A Novel Approach to Prepare CaCO3/Polyvinylpyrrolidone (PVP) Composite Nanofibers

A new route to prepare CaCO₃ nanoparticles/polyvinylpyrrolidone (PVP) nanofibers is reported. An aqueous solution of K₂CO₃ was added to a solution of CaCl₂/PVP, resulting in in-situ preparation of CaCO₃ nanoparticles. Then composite nanofibers containing CaCO₃ nanoparticles were successfully prepared by electrospinning. The morphology of the resulting composite nanofibers was characterized by field-emission scanning electron microscopy. In addition, the products were characterized by thermogravimetry analysis and Fourier transform infrared spectra.     

A Study on the Morphology and Mechanical Properties of PVC/nano‐SiO2 Composites

Three methods were used to modify nano‐SiO₂ particles with various interfaces and interfacial interactions between the particles and Poly(vinyl chloride) (PVC) matrix. The experimental results show that direct surface treatment of nano‐SiO₂ particles with a silane coupling agent (KH‐550) is not effective for improving the mechanical properties of PVC/SiO₂ composites. Both ultrasonic oscillations and high energy vibromilling improve the interfacial interactions between SiO₂ particles and PVC matrix. With these methods, the aggregation of SiO₂ particles was inhibited and a good dispersion of SiO₂ particles in PVC matrix was obtained, which improved the mechanical properties of the PVC/SiO₂ composite. The mechanical properties of the PVC/SiO₂ composite with high energy vibromilling modified SiO₂ particles were remarkably improved. Scanning electronic microscopy (SEM), transmission electronic microscopy (TEM), dynamic mechanical analysis (DMA), and theoretical calculations demonstrate these improvements.     

Influence of solid electrolyte particles size on ionic transport in model composite system (PVdF-HFP–Li1.3Al0.3Ti1.7(PO4)3)

The influence of filler particles size on lithium ion conductivity of composite polymer electrolytes was issued on model system vinylidenefluoride with hexafluoropropylene (PVdF-HFP)–Li_1.3Al_0.3Ti_1.7(PO₄)₃. Model electrolyte objects with filler grains of different sizes were prepared using a modified solvent casting method from a mixture of PVdF-HFP solution in dimethylformamide and Li_1.3Al_0.3Ti_1.7(PO₄)₃ solid electrolyte particles. The percolation threshold was defined and the transport properties of composite polymer electrolytes at different volume concentrations of the solid electrolyte investigated. A significant decrease in conductivity compared to that of ceramic solid electrolytes was observed. The size of the filler particles was found to affect the structure and transport properties of the prepared composite polymer electrolytes. The conductivity of the composite polymer electrolyte at 100 °C was found to increase by two orders of magnitude with the tenfold increase of the size of the filler particles.     

Novel synthesis and electrophoretic response of low density TiO-TiO2-carbon black composite

Novel low density TiO-TiO₂-carbon black composite was synthesized, which involved the deposition of inorganic coating on the surface of core-shell latex particles and subsequent removal of latex particles by calcination in high-purity nitrogen. The morphology and interior structure were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The images exhibited the composite had spherical shape and smooth surface, and the interior structure was hollow or porous. X-ray diffraction peaks (XRD) were mostly in agreement with the standard diffraction patterns of rutile TiO₂. In addition, the observed peaks at 2θ of 43.5°, 50.6° and 74.4° can be indexed to (1 1 1), (2 0 0) and (2 2 0) planes of cubic phase TiO. The X-ray photoelectron spectroscopy (XPS) results indicated that composite consisted of carbon black, TiO and TiO₂. The apparent density of the composite was suitable to 1.62 g cm⁻³, due to density matching with suspending media. Glutin-arabic gum microcapsules containing TiO-TiO₂-carbon black composite electrophoretic liquid were prepared via complex coacervation. The particles in the microcapsules showed excellent electrophoretic mobility under a DC field.     

Preparation of low density TiO2/poly (methyl methacrylate) composite particles by emulsifier-free emulsion polymerization

Based on the 3-(trimethoxysilyl) propylmethacrylate (MPS) modified TiO₂ particles, the TiO₂/poly (methyl methacrylate) (PMMA) composite particles have been prepared successfully via emulsifier-free emulsion polymerization in water. A facile floating-sinking method is proposed to roughly evaluate the composite particles’ density. Chemical component of obtained composite particles was identified by Fourier transform infrared spectra (FTIR). The morphology and grain size of the composite particles were investigated by field-emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). Thermal analysis of the composite particles was measured by differential thermal analysis-thermo gravimetric analysis (DTA-TGA). The zeta potential and electrophoretic mobility of composite particles with suitable density in water was measured by dynamic light scattering (DLS).