Parasitic heating effects in high frame rate laser imaging experiments

The number of applications using high frame rate imaging in combustion research has grown rapidly in recent years. Enabled by continuous improvements in laser power, a wide range of diagnostics have been developed to measure velocity, species concentration, and temperature. Growing attention is focused on measurements near surfaces, e.g., to gain better insight into transient boundary layer flows in internal combustion engines. During such experiments, laser light is used to illuminate the gas phase region above the surface, but often the laser beam is terminated into the surface directly. Thus, laser operation at several kilohertz and power levels in the range of 10–100 W raise concerns about heating the surface and altering the conditions in the gas phase. In other words, the non-intrusive properties of laser diagnostics might not be guaranteed under such conditions. We have investigated the effect of heating by high repetition rate lasers by measuring the temperature of an exposed metal surface with an infrared sensor and by various simulation approaches. The current results show a modest but noticeable influence of laser heating.     

Heat transfer and diffusion-controlled kinetics of liquid–solid phase in titanium matrix composite during selective laser melting

This study describes a self-consistent theoretical model of simulating diffusion-controlled kinetics on the liquid–solid phase boundary during high-speed solidification in the melt pool after the selective laser melting (SLM) process for titanium matrix composite based on Ti–TiC system. The model includes the heat transfer equation to estimate the temperature distribution in the melt pool and during crystallization process for some deposited layers. The temperature field is used in a micro region next to solid–liquid boundary, where solute micro segregation and dendrite growth are calculated by special approach based on transient liquid phase bonding. The effect of the SLM process parameters (laser power, scanning velocity, layer thickness and substrate size) on the microstructure solidification is being discussed.     

Surface Nitridation of Molybdenum by Laser-promoted Reaction

l.IntroductionowingtotheirpromisingproPertiesandPOtentialapplications,transitionmetalni-trideshavedrawngreatattentionandthepreparationandinvestigationofthesecom-poundshavebeenasubjectbothofscientificandoftechnologicalinterest.Transitionmetalnitridescombineadvantagesofexce1lenthardness,highmeltingPOint,goodchemi-calstabilityandhigheIectricalconductivity[11,henceoverlaySofthesecompoundshavefoundwideappIicationsinvariousfie1ds.Molybdenumnitrides,inparticular,havealsoemergedasverypromisingcandi…     

Atomic dynamics of explosive boiling of liquid-argon films

Using molecular-dynamics simulation, we study the explosive boiling of thin liquid-argon films adsorbed on a metal surface. This process might be induced by heating the metal substrate by an ultra-fast laser. Upon sudden heating of the metal to temperatures well beyond the critical temperature of Ar, the film starts boiling. While thin films, with thickness below seven monolayers, fragment completely, in larger films only the near-surface Ar layers vaporize. The resulting vapor pressure drives the expansion of the remaining liquid overlayers. By monitoring the space and time dependence of the hydrodynamic variables density, pressure, and temperature, as well as the local thermodynamic state in the Ar sample, we obtain a detailed microscopic picture of the explosive boiling process. Finally, as a result of the fragmentation process, the abundance distribution of the clusters formed in the expansion follows a power-law distribution for cluster sizes m ≲ 10.     

Liquid–liquid structure transition in Sn–3.5Ag–3.5Bi melts

The liquid–liquid structure transition (LLST) as the function of temperature and time in Sn–3.5Ag–3.5Bi melts was investigated with the help of direct current four-probe method. The LLST which occurs during first cycle heating of two cycles heating/cooling experiments can divide into two different structure changes: irreversible LLST of 650°C isothermal and step reversible LLST at 770°C–806°C on subsequent heating process. Obvious kinetic phenomena are observed during isothermal experiments. Irreversible and reversible LLST are analysed from the viewpoint of short-range order. These results will help to understand the law and mechanism of liquid field, and provide some scientific reference for the innovation of lead-free solder manufacturing.     

Micromechanism of sulfurizing activated carbon and its ability to adsorb mercury

The effect of ambient environment (dry or wet) and overlapping laser pulses on the laser ablation performance of brass has been investigated. For this purpose, a Q-switched, frequency doubled Nd:YAG laser with a wavelength of 532 nm, pulse energy of 150 mJ, pulse width of 6 ns and repetition rate of 10 Hz is employed. In order to explore the effect of ambient environments, brass targets have been exposed in deionized water, methanol and air. The targets are exposed for 1000, 2000, 3000 and 4000 succeeding pulses in each atmosphere. The surface morphology and chemical composition of ablated targets have been characterized by using Scanning Electron Microscope (SEM), Atomic Force Microscope (AFM) and Attenuated Total Reflection (ATR) techniques. In case of liquid environment, various features like nano- and micro-scale laser-induced periodic surface structures with periodicity 500 nm–1 μm, cavities of size few micrometers with multiple ablative layers and phenomenon of thermal stress cracking are observed. These features are originated by various chemical and thermal phenomena induced by laser heating at the liquid–solid interfaces. The convective bubble motion, explosive boiling, pressure gradients, cluster and colloid formation due to confinement effects of liquids are possible cause for such kind of features. The metal oxides and alcohol formed on irradiated surface are also playing the significant role for the formation of these kinds of structure. In case of air one huge crater is formed along with the redeposition of sputtered material and is ascribed to laser-induced evaporation and oxide formation.     

Metal and polymer melt jet formation by the high-power laser ablation

The laser-induced metal and polymer melt jets are studied experimentally. Two classes of physical phenomena of interest are: first, the process of explosive phase change of laser induced surface ablation and second, the hydrodynamic jetting of liquid melts ejected from a beamed spot. We focus on the dynamic link between these two distinct physical phenomena in a framework of forming and patterning of metallic and polymer jets using a high-power Nd:YAG laser. The microexplosion of ablative spot on a target first forms a pocket of hot liquid melt and then it is followed by a sudden volume change of gas-liquid mixture leading to a pressure-induced spray jet ejection into surrounding medium.     

Laser cutting silicon-glass double layer wafer with laser induced thermal-crack propagation

This study was aimed at introducing the laser induced thermal-crack propagation (LITP) technology to solve the silicon-glass double layer wafer dicing problems in the packaging procedure of silicon-glass device packaged by WLCSP technology, investigating the feasibility of this idea, and studying the crack propagation process of LITP cutting double layer wafer. In this paper, the physical process of the 1064 nm laser beam interact with the double layer wafer during the cutting process was studied theoretically. A mathematical model consists the volumetric heating source and the surface heating source has been established. The temperature and stress distribution was simulated by using finite element method (FEM) analysis software ABAQUS. The extended finite element method (XFEM) was added to the simulation as the supplementary features to simulate the crack propagation process and the crack propagation profile. The silicon-glass double layer wafer cutting verification experiment under typical parameters was conducted by using the 1064 nm semiconductor laser. The crack propagation profile on the fracture surface was examined by optical microscope and explained from the stress distribution and XFEM status. It was concluded that the quality of the finished fracture surface has been greatly improved, and the experiment results were well supported by the numerical simulation results.     

3D modeling and testing of transient temperature in selective laser sintering (SLS) process

In the process of rapid prototyping by the method of selective laser sintering (SLS), transient temperature has direct effect upon the sintering performance. In the present work, a model is developed in order to generate 3D transient temperature field. It uses Al₂O₃ coated ceramic powder and involves the finite element method (FEM) variation of thermal properties and solid–liquid two-phase interface. A high-speed charge coupled device (CCD) image temperature measurement system is used to generate for testing. The obtained test results validates the simulation data and implies that the proposed modeling method is useful in simulating the transient sintering temperature specially when the correct thermal properties and key factors of two-phase interface are main concerns. The performance characteristics of the reasonable sintering parameters are predicted by the proposed modeling method.     

La0.67Sr0.33MnO3薄膜光响应特性研究

实验测量了在不同温度和电场下,超巨磁电阻CMR(colossal magnetoresistance)薄膜材料La_0.67Sr_0.33MnO₃(LSMO)的光响应特性.发现样品被激光照射后,具有光诱导电阻变化的特性.在温度小于居里点Tc时,电阻随温度升高而增大,在Tc以上时,电阻则随温度升高而减小.通过对样品的光脉冲响应和偏置电场的关系分析,可认为其光响应特性的机理与激光激励下引起的自旋系统变化有关.     

激光表面纹理化过程中的Rayleight-Taylor不稳定性

 用表面纹理化的热模型,分析了固体表面的熔化和重固化的物理过程,计算了在纹理化过程中的表面温度,穿透深度,熔化深度,相面移动速度等物理量,提出了Rayleight-Taylor不稳定性形成周期化结构的机理。     

The mechanism of nanobump formation in femtosecond pulse laser nanostructuring of thin metal films

The physical mechanisms responsible for the formation of nanobump structures on a surface of a thin metal film irradiated by a tightly focused femtosecond laser pulse are investigated in a large-scale molecular dynamics simulation. The simulation is performed with a combined atomistic-continuum model adapted for an adequate representation of laser-induced processes at the length-scale of the entire laser spot. The relaxation of the compressive stresses generated by the fast laser heating is identified as the main driving force responsible for the separation of the metal film from the substrate and formation of the nanobump. The kinetics of the transient melting and resolidification, occurring under conditions of the fast cooling due to the two-dimensional electron heat conduction, defines the shape of the nanobump. The predictions of the simulation are related to the surface structures observed in femtosecond laser nanostructuring.     

重复频率激光辐照涂层金属材料的温升

 测量了重复频率YAG激光辐照涂层金属材料(30CrMnSiA钢和LF6M铝金壳体)的前后表面温度, 分析了不同频率激光辐照涂层壳体材料的温升特性。实验结果表明:在相同平均功率的条件下, 激光脉冲频率越高, 对材料的加热效率越明显, 重复频率激光对材料的加热优于连续激光。     

Microscopic Boiling of Liquid Nitrogen Induced by a Pulsed Laser Irradiation

An experimental investigation was conducted to explore the characteristics of microscopic boiling induced by firing a microsecond pulsed laser beam on a thin platinum (Pt) film that immerged in the liquid nitrogen (LN₂) cryostat. High-speed photography aided by a high-voltage lighting system was employed to visually observe the bubble formation and the dynamical boiling process of LN₂. A rapid transient temperature-measuring system was designed to record the temperature evolution of the heating surface. Explosive boiling, characterized by bubble cluster, was observed within LN₂ at the early stage of laser heating, and conventional boiling followed after a certain time. The transition time, therefore, was introduced for separating these two different boiling modes. The temperature of Pt film rose sharply to its maximum during laser pulse, with a very high rising rate of about 10⁷ K/s, and then dropped rapidly after laser irradiation. A model of bubble cluster was proposed to describe the explosive boiling heat transfer, and the latent heat released by bubble collapse in explosive boiling was explored as an important mechanism considerably influencing the boiling heat transfer.     

TEMPERATURE MEASUREMENT DURING HIGH-INTENSITY LASER-LIQUID INTERACTIONS

The interaction of high-intensity, short-pulse laser radiation with liquids is fundamental to many contemporary technologies. Nonlinear phenomena can become important at high intensities, resulting in dramatic changes in the thermal response of the liquid to the incident radiation compared to classical model predictions. This work presents an experimental technique to measure the temperature rise during high-intensity laser-liquid interactions based on photothermal deflection of a laser probe beam. The technique is applicable for both weakly and strongly absorbing liquids, and for moderate and strong focusing of the heating laser beam. The experimental data are compared to theoretical predictions for two distinct high-intensity phenomena: saturable absorption and multiphoton ionization. The agreement between experimental predictions and theoretical results is good.     

Effect of picosecond laser induced cavitation bubbles generated on Au targets in a nanoparticle production set-up

This work is aimed at an analysis of the influence on the efficiency of nanoparticle production of a cavitation bubble (CB), which forms during the laser ablation process in high-fluence regime. The CB is produced on an Au metal target immersed in water by 1064 nm ps Nd:YAG laser pulses at different fluences. Its time–space evolution is monitored by a shadowgraphic set-up, while the Au nanoparticles production rate is tagged by the growth of the plasmon resonance, which is detected by measuring shot-by-shot the UV-Vis absorbance. We analyze the dependence of bubble size on the experimental parameters. Our results appear of interest to enhance the nanoparticle production efficiency in a liquid medium.     

Transient deformation of thin metal sheets during pulsed laser forming

The transient deformation of thin grade 304 stainless steel metal sheets heated by a single pulse of a CO₂ laser beam is simulated in this paper. The laser beam is assumed to be line-shaped and the problem is treated as three-dimensional thermo-elastoplastic. The temperature field, deformation pattern, stress–strain states and the residual stress distribution of the specimens have been calculated numerically and the transient response of the bending angle has been validated by experiments. Good agreement has been obtained between the numerical simulation and the experiments under various operating conditions. The numerical study reveals that a high temperature gradient exists for a positive bending angle and a low one for a negative angle. It transpires that the mechanisms of pulsed laser forming are dependent mainly upon the laser power, the heating time, the clamping arrangement, as well as the geometry, the thermal properties and the original stress states of the specimen.     

Pulsed laser-induced ablation of absorbing liquids and acoustic-transient generation

2 CrO₄ are irradiated by a KrF excimer laser (λ=248 nm, FWHM=24 ns) with moderate energy density (up to 100 MW/cm²) below the plasma-formation threshold. The ablation process, including the vapor-cavity formation and the acoustic-wave propagation is visualized by laser-flash photography. The ablation thresholds are determined by measuring the generated pressure transients and vapor-phase kinetics using a broadband piezoelectric pressure transducer and a simultaneous optical-transmission probe, respectively. The mechanisms of liquid ablation and acoustic-pulse generation are investigated based on the thermoelastic behavior of the liquid medium and the evaporation dynamics. A numerical model is proposed to describe the explosive-vaporization process at high laser fluences. The computation results are compared with the experiment. In short-pulse heating, ablation can be initiated at low laser fluences by the tensile component of the thermoelastic stress without a significant increase in the liquid temperature. On the other hand, if the heating rate is rapid enough to achieve a high degree of superheating of the liquid, the abrupt increase of the homogeneous-bubble-nucleation rate leads to explosive vaporization, which then plays the major role in the ablation dynamics. The pressure transient in the liquid is generated thermoelastically at low laser fluences, but the contribution of the vapor-phase expansion and/or the recoil momentum exerted by the ablation plume becomes significant at high laser fluences. Shock waves are formed in the ambient air in the case of explosive vaporization. The propagation of these wave fronts is in good agreement with the numerical-computation results. Received: 8 February 1998/Accepted: 10 February 1998     

Laser repetitive pulse heating of tool surface

Laser heating of a cemented carbide tool is considered and the temperature field as well as phase changes in the heated region is modeled. Temperature rise, liquid layer thickness, and mushy size are predicted numerically. A control volume approach is introduced to solve the governing equations of heat transfer and phase change. Consecutive pulses with the duty cycle of 60% are accommodated in the simulations in line with the experimental conditions. An experiment is carried out to treat the cemented carbide tool surfaces using the CO₂ laser delivering consecutive pulses. The treated surfaces and their cross-sections are examined using the scanning electron microscope (SEM). It is found that the temperature gradient is high along the laser beam axis resulting in cracks at the irradiated surface. The rapid solidification of the surface causes compact structures with very fine grains in the surface region of the laser irradiated spot.     

Pulse regime in formation of fractal fibers

The pulse regime of vaporization of a bulk metal located in a buffer gas is analyzed as a method of generation of metal atoms under the action of a plasma torch or a laser beam. Subsequently these atoms are transformed into solid nanoclusters, fractal aggregates and then into fractal fibers if the growth process proceeds in an external electric field. We are guided by metals in which transitions between s and d-electrons of their atoms are possible, since these metals are used as catalysts and filters in interaction with gas flows. The resistance of metal fractal structures to a gas flow is evaluated that allows one to find optimal parameters of a fractal structure for gas flow propagation through it. The thermal regime of interaction between a plasma pulse or a laser beam and a metal surface is analyzed. It is shown that the basic energy from an external source is consumed on a bulk metal heating, and the efficiency of atom evaporation from the metal surface, that is the ratio of energy fluxes for vaporization and heating, is 10^–3–10^–4 for transient metals under consideration. A typical energy flux (~10⁶ W/cm²), a typical surface temperature (~3000 K), and a typical pulse duration (~1 μs) provide a sufficient amount of evaporated atoms to generate fractal fibers such that each molecule of a gas flow collides with the skeleton of fractal fibers many times.