Design parameters of stainless steel plates for maximizing high frequency ultrasound wave transmission

This work validated, in a higher frequency range, the theoretical predictions made by Boyle around 1930, which state that the optimal transmission of sound pressure through a metal plate occurs when the plate thickness equals a multiple of half the wavelength of the sound wave. Several reactor design parameters influencing the transmission of high frequency ultrasonic waves through a stainless steel plate were examined. The transmission properties of steel plates of various thicknesses (1–7 mm) were studied for frequencies ranging from 400 kHz to 2 MHz and at different distances between plates and transducers. It was shown that transmission of sound pressure through a steel plate showed high dependence of the thickness of the plate to the frequency of the sound wave (thickness ratio). Maximum sound pressure transmission of ∼60% of the incident pressure was observed when the ratio of the plate thickness to the applied frequency was a multiple of a half wavelength (2 MHz, 6 mm stainless steel plate). In contrast, minimal sound pressure transmission (∼10–20%) was measured for thickness ratios that were not a multiple of a half wavelength. Furthermore, the attenuation of the sound pressure in the transmission region was also investigated. As expected, it was confirmed that higher frequencies have more pronounced sound pressure attenuation than lower frequencies. The spatial distribution of the sound pressure transmitted through the plate characterized by sonochemiluminescence measurements using luminol emission, supports the validity of the pressure measurements in this study.     

3D analysis of interaction of Lamb waves with defects in loaded steel plates

The objective of the research presented here is the investigation of the interaction of guided waves with welds, defects and other non-uniformities in steel plates loaded by liquid. The investigation has been performed using numerical simulation for 2D and 3D cases by the finite differences method, finite element method and measurement of 3D distributions of acoustic fields. Propagation of the S(0) mode in a steel plate and its interaction with non-uniformities was investigated. It was shown that using the measured leaky wave signals in the water loading of the steel plate and by application of signal processing, the 3D ultrasonic field structure inside and outside of the plate can be reconstructed. The presence of leaky wave signals over the defect caused by the mode conversion of Lamb waves has been proved using the numerical modelling and experimental investigations. The developed signal and data processing enables to visualise dynamics of ultrasonic fields over the plate, and also to estimate spatial positions of defects inside the steel plates.     

压电瞬态响应在换能器声功率测量中的应用

探索一种简便的聚焦超声功率测量方法,利用压电陶瓷片直接接收超声信号,通过机电类比得到压电瞬态响应由压电片在声波作用力下引起受迫振动产生的电压响应与固有振动产生的高频衰减响应叠加而成,分析输出压电信号与换能器声功率之间的换算关系。对输出压电信号进行二次包络提取,获得表征声功率变化的电压幅度曲线,分别找出不同换能器驱动电压下包络曲线的最大峰值电压,将其平方值与声功率计所测声功率进行线性拟合,并对理论关系式中的比例系数进行标定。实验结果所得线性拟合度较高,且标定后所得声功率与声功率计所测值相对误差低于8.7%,证明了通过压电瞬态响应测量换能器声功率具有可行性。      

High-sensitivity, fiber-optic, flexural disk hydrophone with reduced acceleration response

A hydrophone consisting of a hollow cylinder whose flexible, circular end plates are bonded to pairs of pat, spiral wound coils of optical fiber is described. When the end plate/disk is deformed due to a pressure difference, the outer and inner fiber coils experience opposite strains resulting in a “push—pull” optical path length difference which is detected in an all-fiber Michelson interferometer. The close proximity of the interferometric fiber coils, separated by the thin thermally conducting end plate, rejects thermal gradient-induced signals. The addition of a second identical end plate and fiber coil pair at the opposite end of the cylinder will double the acoustic sensitivity while canceling acceleration induced signals. The calculated and measured optical strain of a single simply supported plate, single-coil sensor (8.0 cm diameter, 3.0 mm thickness) using static pressure, acoustic pressure, and acceleration are in good agreement and yield a sensitivity of 0.21 rad/Pa (ΔΦ/ΦΔP = -301 dB re I μPa-1) below its resonance frequency of 3 kHz. The calculated and measured strain for a dual clamped disk (4.5 cm diameter, 1.0 mm thickness) acceleration-canceling sensor with four 8-m coils are in good agreement also and yield a sensitivity of 1.0 rad/Pa (ΔΦ/ΦpΔP = -291 dB re 1 μPa^-1) below the disk resonance frequency of 4.5 kHz. These are the highest fiber-optic, omnidirectional hydrophone sensitivities reported to date.     

High-sensitivity,fiber-optic,flexural disk hydrophone with reduced acceleration response

Abstract

A hydrophone consisting of a hollow cylinder whose flexible, circular end plates are bonded to pairs of pat, spiral wound coils of optical fiber is described. When the end plate/disk is deformed due to a pressure difference, the outer and inner fiber coils experience opposite strains resulting in a “push—pull” optical path length difference which is detected in an all-fiber Michelson interferometer. The close proximity of the interferometric fiber coils, separated by the thin thermally conducting end plate, rejects thermal gradient-induced signals. The addition of a second identical end plate and fiber coil pair at the opposite end of the cylinder will double the acoustic sensitivity while canceling acceleration induced signals. The calculated and measured optical strain of a single simply supported plate, single-coil sensor (8.0 cm diameter, 3.0 mm thickness) using static pressure, acoustic pressure, and acceleration are in good agreement and yield a sensitivity of 0.21 rad/Pa (ΔΦ/ΦΔP = -301 dB re I μPa-1) below its resonance frequency of 3 kHz. The calculated and measured strain for a dual clamped disk (4.5 cm diameter, 1.0 mm thickness) acceleration-canceling sensor with four 8-m coils are in good agreement also and yield a sensitivity of 1.0 rad/Pa (ΔΦ/ΦpΔP = -291 dB re 1 μPa^?1) below the disk resonance frequency of 4.5 kHz. These are the highest fiber-optic, omnidirectional hydrophone sensitivities reported to date.     

Physical field simulation of the ultrasonic radiation method: An investigation of the vessel,probe position and power

In this paper, the effects of ultrasonic probe position, vessel shape, and ultrasonic input power on the sound pressure distribution in the reactor were investigated by solving the Helmholtz equation using COMSOL Multiphysis^@ software. Three different types of glass containers were used in the study, which are beaker, Erlenmeyer flask, and round bottom flask. The maximum value of sound pressure in the three containers will gradually increase when the distance between the probe and the bottom of the container decreases. When the distance decreases, the area of the high acoustic pressure region in the round bottom flask does not change significantly, while the area of the high acoustic pressure region in the beaker and Erlenmeyer flask increases sharply, which means that the use of the round bottom flask can reduce the influence of the dead zone on the preparation of nanomaterials. In addition, the change in power increases the value of the peak negative acoustic pressure in the vessel, enhancing the response efficiency of ultrasonic cavitation.     

Micro-crack detection of nonlinear Lamb wave propagation in three-dimensional plates with mixed-frequency excitation

We propose a nonlinear ultrasonic technique by using the mixed-frequency signals excited Lamb waves to conduct micro-crack detection in thin plate structures. Simulation models of three-dimensional(3D) aluminum plates and composite laminates are established by ABAQUS software, where the aluminum plate contains buried crack and composite laminates comprises cohesive element whose thickness is zero to simulate delamination damage. The interactions between the S_0 mode Lamb wave and the buried micro-cracks of various dimensions are simulated by using the finite element method.Fourier frequency spectrum analysis is applied to the received time domain signal and fundamental frequency amplitudes,and sum and difference frequencies are extracted and simulated. Simulation results indicate that nonlinear Lamb waves have different sensitivities to various crack sizes. There is a positive correlation among crack length, height, and sum and difference frequency amplitudes for an aluminum plate, with both amplitudes decreasing as crack thickness increased, i.e.,nonlinear effect weakens as the micro-crack becomes thicker. The amplitudes of sum and difference frequency are positively correlated with the length and width of the zero-thickness cohesive element in the composite laminates. Furthermore,amplitude ratio change is investigated and it can be used as an effective tool to detect inner defects in thin 3D plates.     

High frequency shear horizontal plate acoustic wave devices

It has been shown recently that shear horizontal acoustic waves propagating in piezoelectric plates whose thickness h is much less than the acoustic wavelength λ possess a number of attractive properties for use in sensor and signal processing applications. In order to exploit the potential benefits of these waves, however, one needs to fabricate devices on very thin plates. We have developed a suitable fabrication method which can be used to realize devices on such thin plates. In this method, the device is first fabricated on a plate of normal thickness (approximately 500 μm) and the substrate is then lapped from the back side to reduce the thickness. The technique has been utilized to realize devices on plates of thickness less than 70 μm. A shear horizontal plate acoustic wave (SH-PAW) delay line of fundamental resonant frequency greater than 25 MHz and insertion loss less than 7 dB has been realized on a 60 μm thick Y – cut, X – propagation lithium niobate substrate. The device also shows strong response near the third harmonic frequency of 75 MHz.     

Reconstruction of the acoustic impedance profile in a plate using an inverse spectral procedure

An inverse spectral procedure was applied to reconstruct the acoustic impedance profile along the thickness direction of a plate using its thickness resonance frequencies, density and thickness. For a successful reconstruction, the material-property profile must be symmetric about the mid-plane of the plate. Several cases of numerical simulations, including plates with a few layers and with a high number of layers are described. The calculated resonance frequencies were used to reconstruct the acoustic impedance profile, a process that was successful for all cases. We assume that a plate with a high number of layers, each with a different but constant acoustic impedance, simulates a plate with a smoothly varying acoustic impedance profile. It can be concluded that such a plate, which generates small, virtually undetectable, internally reflected waves, can also be reconstructed. In the special case of a plate of unknown thickness and unknown but constant density, the method is still useful, because a relative variation of the material property can be reconstructed using only the resonance frequencies. An experiment using a resonance-mode electromagnetic acoustic transducer (resonance-mode EMAT) is also described. EMAT is a non-contact ultrasonic method that can measure thickness resonance frequencies, making it appropriate for this method. Some examples of applications are measurement of the temperature profile inside a rolled metal sheet, measurement of a clad metal plate, and monitoring of a metal casting.     

超声无线输能的声电转换通道设计

通过对超声无线输能系统的声电转换通道进行理论分析,利用电声传输线类比法构建了声电转换通道的一维仿真模型,并利用有限元仿真软件进一步构建了声电转换通道的有限元仿真模型,提高了模型的精确度和适用范围。进行了超声无线输能的实验,并将仿真结果与实验测量结果进行对比,仿真模型的有效性得到验证。利用所建仿真模型分析了负载阻抗对系统能量传输效率的影响规律,对声电转换通道进行了优化,确定了系统的共振频率和最佳负载阻抗。在以上研究基础上建立的超声无线输能实验系统,能够成功透过8 mm厚的铜板点亮20 W灯泡,能量传输效率达到57%,实验证明了利用超声透过金属板进行能量无线传输是切实可行的。      

ON THE ACOUSTIC ABSORPTION OF MULTI-LAYER ABSORBERS WITH DIFFERENT INNER STRUCTURES

A rigorous finite element analysis procedure is developed to study the effect of the inner structures on the acoustic absorption of multi-layer absorbers. To do this, four types of basic inner structure compartments adopted in the multi-layer absorbers are selected for analysis. These compartments are composed of porous materials inlaid with perforated plates of various shapes, say, triangle, semicircle, convex rectangle and plate shapes. As it is different from the conventional finite element analysis for the acoustic system in the literature, the perforated plates are simulated by appropriate equivalent boundary conditions, depending on their thickness, hole radius, hole pitch and porosity and the air contained in the holes. A large number of total degrees of freedom generated from meshing the air in the holes of perforated plates are thus avoided. The results reveal that the inner structures of the multi-layer absorbers will influence the acoustic absorption at some frequency bands significantly. Based on those features, the multi-layer absorber with a novel inner structure is then designed and manufactured. Both the finite element and experimental results show that its acoustic absorption would be distinctly promoted.     

Feasibility of bone assessment with leaky Lamb waves in bone phantoms and a bovine tibia

In this study, the effect of cortical thickness variation on the propagation of leaky Lamb waves is investigated by using an axial transmission technique commonly used to characterize long bones. Three Lucite plates with thicknesses of 1, 3, and 5 mm as bone phantoms and one bovine tibia with a cortical thickness of 2 mm were used at various low frequencies. Experimental measurements in bone phantoms show that the peak frequency and amplitude of excited Lamb modes strongly depend on the thickness of the Lucite plate. In the bovine tibia, the S0 and A0 Lamb modes are consistently observed in the frequency-thickness region from 0.2 to 1.0 MHz mm, and can be effectively launched at a frequency of 200 kHz, suggesting 200 kHz to be the optimal signal frequency for in vivo clinical applications. It can be also seen that both modes are affected by the frequency-thickness product, but the effect is greater for the A0 mode. Hence, the A0 Lamb mode seems more sensitive to cortical thickness change due to aging and osteoporosis. This study suggests that the use of leaky Lamb waves is feasible for ultrasonic bone assessment.     

Locating point of impact in anisotropic fiber reinforced composite plates

The conventional triangulation technique cannot predict the point of impact in an anisotropic composite plate because the triangulation technique assumes that the wave speed is independent of the direction of propagation which is not the case for anisotropic plates. An alternative method based on the optimization scheme was proposed by Kundu et al. [T. Kundu, S. Das, K.V. Jata, Point of impact prediction in isotropic and anistropic plates from the acoustic emission data, J. Acoust. Soc. Am. 122, 2007, 2057-2066] to locate the point of impact in plates by analyzing the time of arrival of the ultrasonic signals received by the passive sensors attached to the plate. In this paper, that objective function is modified further to overcome the inherent difficulties associated with multiple singularities and to maximize the efficiency of the acoustic emission data for multiple receiving sensors. With this modified objective function the impact point on an anisotropic composite plate is predicted from the acoustic emission data. Experiments are carried out by dropping steel and ping pong balls on a graphite-epoxy composite plate and recording acoustic signals by passive transducers adhesively bonded to the plate at three different locations. The impact point is predicted by the proposed method and compared with the actual location of impact.     

Time-frequency analysis of the dispersion of Lamb modes.

Accurate knowledge of the velocity dispersion of Lamb modes is important for ultrasonic nondestructive evaluation methods used in detecting and locating flaws in thin plates and in determining their elastic stiffness coefficients. Lamb mode dispersion is also important in the acoustic emission technique for accurately triangulating the location of emissions in thin plates. In this research, the ability to characterize Lamb mode dispersion through a time-frequency analysis (the pseudo-Wigner-Ville distribution) was demonstrated. A major advantage of time-frequency methods is the ability to analyze acoustic signals containing multiple propagation modes, which overlap and superimpose in the time domain signal. By combining time-frequency analysis with a broadband acoustic excitation source, the dispersion of multiple Lamb modes over a wide frequency range can be determined from as little as a single measurement. In addition, the technique provides a direct measurement of the group velocity dispersion. The technique was first demonstrated in the analysis of a simulated waveform in an aluminum plate in which the Lamb mode dispersion was well known. Portions of the dispersion curves of the A0, A1, S0, and S2 Lamb modes were obtained from this one waveform. The technique was also applied for the analysis of experimental waveforms from a unidirectional graphite/epoxy composite plate. Measurements were made both along and perpendicular to the fiber direction. In this case, the signals contained only the lowest order symmetric and antisymmetric modes. A least squares fit of the results from several source to detector distances was used. Theoretical dispersion curves were calculated and are shown to be in good agreement with experimental results.     

Controls of pass-bands in asymmetric acoustic transmission

The controls of the pass-bands in an asymmetric acoustic transmission system are investigated numerically and experimentally, and the system consists of a periodical rectangular grating and two uniform brass plates in water. We reveal that the pass-band of the asymmetric acoustic transmission is closely related to the grating period, but is affected slightly by the brass plate thickness. Moreover, the transmittance can be improved by adjusting the grating period and other structural parameters simultaneously. The control method of the system has the advantages of wider frequency range and simple operation, which has great potential applications in ultrasonic devices.     

Reliability assessment of different plate theories for elastic wave propagation analysis in functionally graded plates

The importance of elastic wave propagation problem in plates arises from the application of ultrasonic elastic waves in non-destructive evaluation of plate-like structures. However, precise study and analysis of acoustic guided waves especially in non-homogeneous waveguides such as functionally graded plates are so complicated that exact elastodynamic methods are rarely employed in practical applications. Thus, the simple approximate plate theories have attracted much interest for the calculation of wave fields in FGM plates. Therefore, in the current research, the classical plate theory (CPT), first-order shear deformation theory (FSDT) and third-order shear deformation theory (TSDT) are used to obtain the transient responses of flexural waves in FGM plates subjected to transverse impulsive loadings. Moreover, comparing the results with those based on a well recognized hybrid numerical method (HNM), we examine the accuracy of the plate theories for several plates of various thicknesses under excitations of different frequencies. The material properties of the plate are assumed to vary across the plate thickness according to a simple power-law distribution in terms of volume fractions of constituents. In all analyses, spatial Fourier transform together with modal analysis are applied to compute displacement responses of the plates. A comparison of the results demonstrates the reliability ranges of the approximate plate theories for elastic wave propagation analysis in FGM plates. Furthermore, based on various examples, it is shown that whenever the plate theories are used within the appropriate ranges of plate thickness and frequency content, solution process in wave number-time domain based on modal analysis approach is not only sufficient but also efficient for finding the transient waveforms in FGM plates.     

套管-水泥界面微间隙厚度的低频超声反演方法

研究了应用低频超声垂直入射反射波实现套管-水泥界面流体微间隙薄层厚度的反演方法。应用灵敏度函数比较分析了分层系统反射谱各阶谐振频率处的相位跳变量较之各阶谐振频率作为反演特征量的优势。通过目标函数分析,选取分层系统3~10阶谐振频率处相位跳变量作为特征量,利用BP神经网络实验获得0.1~1.0 mm内不同间隙层厚度的反演结果。反演结果与真实值的平均相对误差为4.6%,最小反演厚度仅为波长的18%。所选取的相位特征量也可用于其它层状高声阻抗介质下的薄层厚度反演。      

高声压级时多孔金属板的吸声特性研究

针对高声压级下有限厚度多孔金属板在线性阻抗背衬条件下(背衬表面声压与声质点速度为线性关系)的吸声问题,提出了一个描述不同声压级下材料层法向吸声性能的一维模型,并给出求解材料层内部声质点速度的线化与差分方法,以预测多孔金属板在高声压级下的非线性吸声特性。在阻抗管中对两块多孔金属板进行了声学测试,得到了材料层法向表面阻抗和吸声系数随入射声压级变化的实验结果。研究表明:实验与理论预测符合良好,验证了模型与数值方法的正确性。本文所提原理和方法,可用于一般硬质多孔材料。      

窄带脉冲信号测量横波衰减系数-频率曲线的方法

提出一种测量材料超声横波衰减-频率曲线(αs-f)的方法:应用窄带脉冲驱动接触式横波探头的脉冲反射方式,采用石英晶体作为耦合块,通过测量耦合块和被测试块耦合界面的声压反射和透射系数,并在衍射修正下测量得到单频率下的超声横波衰减系数;在探头有效带宽内改变发射频率并重复测量,得到不同频率下超声横波衰减系数数值;利用非线性最...     

Application of piezoelectric transient response in transducer acoustic power measurement

To explore a more convenient method for measuring the focused ultrasound power,a piezoelectric ceramic plate was used to receive ultrasonic signal directly.Due to an acoustic force acts on the surface of piezoelectric ceramic plate,the piezoelectric response was obtained by means of electromechanical analogy,which was composed of voltage response caused by forced vibration and high frequency attenuation response caused by natural vibration.The conversion relationship between output signal of piezoelectric ceramic plate and acoustic power of transducer was analyzed.The envelope of output piezoelectric signal was extracted in twice,and a voltage amplitude curve with sinusoidal distribution that could describe the changes of acoustic power was obtained.Under different drive voltage of transducer,the maximum peak voltage of envelope curve was found respectively.Their squared values were made a linear fitting with acoustic power measured by acoustic power meter,and then the proportional coefficient of theoretical relational expression was calibrated.The experimental results are in good agreement with the theory.The relative error between calibrated theoretical acoustic power and that measured by acoustic power meter was less than 8.7%.The paper can provide a guideline for measuring acoustic power of transducer by using piezoelectric signal.