Influence of Accelerator Content on Cure Kinetics of Sulfur-vulcanized Natural Rubber

Based on the cure characteristics of the NR/S/TBBS system, a kinetic model with induction, curing, and post-cure periods was chosen to simulate the cure reaction of this system. Cure curves reflecting the evolution of crosslink density were recorded as a function of curing time for NR compounds using a rubber processing analyzer (RPA). The cure curves were then non-linear fitted and the kinetic parameters were determined. The results showed that the simulated curves fit well with the experimental curves. As the concentration of activated sulfurating agents, A_o, increased, the activity of crosslink precursors increased (K₂ increased), while the activity for crosslinks to degrade decreased (K₆ decreased) due to shortening of the sulfur chain both in crosslink precursors and in crosslinks, leading to the improved thermal stability of NR vulcanizate at elevated temperatures. Increased accelerator amount also increased the competition of the reaction to form crosslinks over the reaction to form dead by-products, which improved the efficiency of sulfur. Reaction activation energy E₂ and E₆, calculated from K₂ and K₆ through the Arrhenius equation, showed that E₆ is higher than E₂. The increase of accelerator dosage led to the decrease of E₂ and increase of E₆, which explained the phenomenon of improved anti-reversion.     

Influence of Sulfur on Cure Kinetics of Natural Rubber/Sulfur/N-t-butylbenzothiazole-2-sulfenamide (TBBS) System Studied by Rubber Processing Analyzer

Based on the cure characteristics of the Natural Rubber/Sulfur/N–t–butylbenzothiazole– 2–sulfenamide (NR/S/TBBS) system, a kinetic model with induction, curing, and overcure periods was chosen to simulate the cure reaction of this system. Cure-curves reflecting the development of torque were recorded as a function of cure time for NR compounds by a rubber processing analyzer. The cure curves were then non-linear fitted. The results show that the simulated curves fit well with the experimental curves. Rate constant K ₂ for formation of activated crosslink precursors is much higher than rate constant K ₆ for crosslink degradation under the same cure condition. Reaction activation energy E ₂ and E ₆ calculated from K ₂ and K ₆ through the Arrhenius equation showed that E ₆ is higher than E ₂. The increase of sulfur dosage led to the decrease of E ₆ and E ₂, but E ₆ decreased more evidently.     

Influence of Carbon Black on Crosslink Density of Natural Rubber

Vulcanization and reinforcement are two important factors contributing to the properties of vulcanized rubber. In order to investigate the influence of carbon black (CB) on chemical crosslinking, three groups of samples with different crosslink densities were prepared. In each group with the same crosslink density, different amounts of CB were introduced. Data fitting showed that delta torque (ΔM = M _H–M _L, the difference between the highest and lowest torques during curing) in the cure curves of each group had a good linear relationship with CB load and extrapolation of the fitting lines almost intercepted the x coordinate at the same value, which indicated that CB had no influence on the chemical crosslinking of the rubber. To verify the above result, a series of nonfilled natural rubber (NR) vulcanizates with different crosslink densities were studied using equilibrium swelling and the swelling ratios were compared with those of corresponding CB filled rubbers with the same sulfur and accelerator amount. The results of both the equilibrium swelling and NMR relaxation parameter measurements showed that CB filled vulcanizates had higher apparent crosslink densities than those of unfilled ones due to the strong interaction between rubber molecules and the surface of the CB particles. The swelling ratios of filled rubbers had a parallel relationship with those of the unfilled ones which indicated that CB had little influence on chemical crosslink density introduced by chemical vulcanization.     

Influence of Crosslink Density on Mechanical Properties of Natural Rubber Vulcanizates

Crosslink density is an important structural parameter for cured rubber. Natural rubber (NR) vulcanizates with different crosslink densities were obtained through using different sulfur and accelerator amounts and different accelerator types. The crosslink density was characterized by an ¹ H-NMR technique and its influence on mechanical properties, such as Shore A hardness, 300% modulus, tensile strength, and elongation at break, of NR vulcanizates was investigated. The results showed that both the sulfur amount and the accelerator type and amount had an influence on the crosslink density of the NR networks. The relationship between total crosslink density and mechanical properties was also studied. The results, by changing either the sulfur or the accelerator amount, showed that tensile strength of NR vulcanizates reached maximum value when the total crosslink density was around 13.5 × 10^?5 mol/cm³, equivalently the average molecular weight of the intercrosslink chains (Mc) was around 7000 g/mol. The maximum value of tensile strength came from the balance between contributions of crosslink joints and stretch-induced orientation and/or crystallization of intercrosslink chains. The study on influence of total crosslink density on Shore A hardness and 300% modulus of NR vulcanizates showed that they both increased linearly with the crosslink density, the slopes were 2.7 ～ 3.0 cm³/10^?5 mol and 0.27 ～ 0.31 MPa cm³/10^?5 mol for Shore A hardness and 300% modulus, respectively, whether the crosslink density was varied by sulfur or accelerator.     

Properties and Structure of Dynamically Vulcanized TPU/EVM Blends

The preparation of dynamically vulcanized TPU (thermoplastic polyurethane)/EVM (ethylene-vinyl acetate copolymer rubber) blends and the effect of two peroxide curing agents, DCP (dicumyl peroxide) and BIPB (bis(tert-butyl peroxy isopropyl)benzene) on the mechanical properties, hot air aging, and oil resistance were investigated. Fourier transform infrared spectroscopy (FTIR), phase-contrast microscopy (PCM), and magnetic resonance crosslink density spectroscopy (MR-CDS) were used to analyze the curing reaction, phase structure, and crosslink density of dynamic vulcanizates. The results showed that the optimum parameters for dynamically vulcanized TPU/EVM by peroxide-DCP or BIPB in a HAAKE rheometer were: mixing temperature 140–150°C and rotor speed 30 rpm. The mechanical properties and oil resistance of these blends were improved by dynamic vulcanization. It was found that BIPB is a better curing agent than DCP for the dynamic vulcanization of TPU/EVM and its optimum content was 0.8 phr in the blend. FTIR spectra showed EVM and TPU could both be cured by peroxide in the blend and the curing reaction occurred at -CH₂- groups that were linked with -C- instead of -O- and -CH₃ groups in the blend. PCM photographs showed that dynamically vulcanized TPU/EVM blends had “sea-island” phase structure when the curing agent content was low and it had “interlocked/co-continuous” phase structure as the curing agent content was increased. The spin-lattice relaxation constant, T_21, measured with MR-CDS proved that the crosslink density of the cured blends increased with increasing curing agent content.     

Properties of Natural Rubber Vulcanizates/Nanosilica Composites Prepared Based on the Method of In-situ Generation and Coagulation

Using the characteristics of silica sol dispersing well in water and easy formation of silica gel when the silica sol is heated, by mixing a system of concentrated natural rubber latex and silica sol, the silica sol can in-situ generate SiO₂ particles when heated. After coagulation of the mixed system, natural rubber/nanosilica composites C(NR/nSiO₂) were obtained. The composites C(NR/nSiO₂) and their vulcanizates were studied using a rubber processing analyzer (RPA), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The influence of silica contents on the C(NR/nSiO₂) vulcanizates mechanical properties, cross-linking degree, Payne effect, dissipation factor (tanδ), and the particle size and dispersion of SiO₂ in NR were investigated. The results obtained were compared with the NR/SiO₂ composites based on traditional dry mixing of bale natural rubber and precipitated silica (white carbon black). The results showed that when using a sulfur curing system with a silica coupling agent (Si69) in C(NR/nSiO₂), the vulcanizate had better mechanical properties, higher wet resistance, and lower rolling resistance than those without Si69. In the composites C(NR/nSiO₂) and their vulcanizates, the SiO₂ particles’ average grain diameter was 60 nm, and the good-dispersion of the in-situ generated SiO₂ in the rubber matrix were a significant contribution to the satisfactory properties of C(NR/nSiO₂) composites and their vulcanizates.     

Enhancing mechanical properties of prevulcanized natural rubber latex via hybrid radiation and peroxidation vulcanizations at various irradiation doses

At present, there are three popular vulcanization processes being used in natural rubber latex industries, which are sulfur, radiation and peroxide vulcanization. Sulfur vulcanization produced products with superior mechanical properties compared to radiation and peroxide vulcanization. This paper discussed the effect of gamma irradiation dose on hybrid radiation and peroxidation vulcanizations in improving the mechanical properties of radiation vulcanized natural rubber latex (RVNRL). Latex compounding formulations are developed based on 2.5?parts per hundred rubber (phr) of hexanediol diacrylate (HDDA) as the sensitizer, 0.1?phr of tert-butyl hydroperoxide (t-BHPO) as the co-sensitizer and 2.5?phr of Aquanox LP antioxidant. The RVNRL was prepared and irradiated at various gamma radiation doses of 2, 4, 6, 8, 10 and 12?kiloGray (kGy). The rubber film obtained from irradiation at 6?kGy had tensile strength, modulus @ 500% and modulus @ 700% of 27.0, 3.0 and 11.0?MPa, respectively, which is more than 37% increment compared to the control film. Besides, the crosslink percentage of the rubber film showed 4% increment from 90% to 94%.     

Cure Behavior and Thermal Properties of Poly (Amide-Amidic Acid) Modified Diglycidyl Ether of Bisphenol-A/4,4′-Diaminodiphenylsulfone

Poly (amide-amidic acid) (PAA) was selected to modify diglycidyl ether of bisphenol-A (DGEBA)/4,4′-diaminodiphenylsulfone (DDS). The cure behavior was studied by means of nonisothermal differential scanning calorimeter (DSC) analysis, indicating that PAA played a role of catalyst during the process of the curing reaction. Results of Fourier transform infrared spectroscopy (FT-IR) analysis showed that the PAA acted as a co-curing agent when the PAA content was 3.2–38.4 phr and also as a modifier when the PAA content was 12.8–38.4 phr. The glass transition temperature (T_g ) decreased with the increase of PAA content. The thermal stability improved when the PAA content was 3.2–6.4 phr because of the catalytic effect of PAA. The flexural strength improved for the varying PAA content studied in this work, with the highest flexural strength being obtained when the PAA content was 6.4 phr. The fracture surface morphology was observed using scanning electron microscopy (SEM); the morphologies varied with changing content of PAA.     

The effects of polyethylene glycol and the coupling agent bis-(γ-triethoxysilylpropyl)-tetrasulfide (Si-69) on the interactions of silica-filled natural rubber

A Fourier Transform Infrared (FTIR) analysis using Fresnel Attenuated Total Reflectance (ATR) was performed on silica-filled cis-1,4-polyisoprene. Silica filler's detrimental effects on zinc-activated cure systems has been well documented. The silane coupling agent bis-(y-triethoxysilylpropyl)-tetrasulfide (Si-69) and polyethylene glycol (PEG) are industry standards used to offset the interactions caused by reaction between silica and the zinc-activated cure system. By adding PEG, it was found that the interaction peaks at 1040 and 1017 cm^-1 caused by the adsorption of natural rubber (NR) onto the surface of the silica were not formed. Also, by monitoring the zinc stearate peak at 1540 cm^-1, both Si-69 and PEG were found to reduce the soluble zinc ion reaction with the silica surface. Supporting evidence from the rheometer curves also shows that the additives reduce the cure retardation effects of the silica filler.     

Study of stress-strain characteristics of SBR and blended NR/SBR rubber

The effect of temperature and carbon black (CB) on the mechanical characteristics of styrene-butadine rubber (SBR) and natural rubber (NR) was studied at various temperatures. The relation obtained between true stress and true strain for both types of rubber showed three regions at room temperature and two regions at high temperature. The optimum CB concentration was found to be 95 phr for the unblended samples as it increases the stiffness of the SBR rubber materials at a maximum value. It was also found that the addition of NR to SBR increases the elasticity in the plastic region. The activation energy at the fracture of SBR samples decreased from about 2.7×10^–20 to 1.8×10^–20 J while for the blended samples NR/SBR it increased from 8×10^–20 to 10.1×10^–20 J with increasing CB concentration.     

Effect of curing temperature,fibre loading and bonding agent on the equilibrium swelling of isora-natural rubber composites

Isora fibre-reinforced natural rubber (NR) composites were cured at 80, 100, 120 and 150°C using a low temperature curing accelerator system. Composites were also prepared using a conventional accelerator system and cured at 150°C. The swelling behavior of these composites at varying fibre loadings was studied in toluene and hexane. Results show that the uptake of solvent and volume fraction of rubber due to swelling was lower for the low temperature cured vulcanizates which is an indication of the better fibre/rubber adhesion. The uptake of aromatic solvent was higher than that of aliphatic solvent, for all the composites. As the fibre content increased, the solvent uptake decreased, due to the superior solvent resistance of the fibre and good fibre–rubber interactions. The bonding agent improved the swelling resistance of the composites due to the strong interfacial adhesion. Due to the improved adhesion between the fibre and rubber, the ratio of the change in volume fraction of rubber due to swelling to the volume fraction of rubber in the dry sample (V_τ ) was found to decrease in the presence of bonding agent. At a fixed fibre loading, the alkali treated fibre composite showed a lower percentage swelling than untreated one for both systems showing superior rubber–fibre interactions.     

Characteristic of natural rubber composites absorbing X-radiation

Radiopaque polymers can be used in medicine. Conventional protective shields against radiation X contain harmful lead compounds that are heavy and fragile. The aim of this work was to study the check the properties of selected fillers as X-radiation absorbing substance and them use in natural rubber (NR) composites. Fillers and simultaneously active substances were bismuth (III) oxide (Bi₂O₃), gadolinium (III) oxide (Gd₂O₃), tungsten (III) oxide (WO₃) and antimony (III) oxide (Sb₂O₃). The polymeric matrix consisted of NR and sulfuric cross-linking system was applied. The properties of the fillers were determined from zeta potential and particle size measurements. X-ray absorption measurements were carried out using isotopic source ⁵⁷Co (122?keV). The mechanical properties of the thin 1?mm composite plates were examined.     

A Comparative Study of the Dynamic-Mechanical Properties of Styrene Butadiene Rubber/Epoxidized Natural Rubber Dual Filler Nanocomposites Cured by Sulfur or Electron Beam Irradiation

The properties of (50/50?wt%) styrene butadiene rubber/epoxidized (50%) natural rubber (SBR/ENR50) blends containing nanoclay (NC, 5 or 10phr) without and with carbon black (CB 20phr) cured by sulfur or by electron beam (EB) irradiation (50 and 100kGy), were compared. A sulfur cured compound containing 35phr CB was prepared as a reference sample. Dynamic mechanical thermal analysis (DMTA) indicated that the sulfur cured sample containing 10phr NC and 20phr CB and the 100kGy irradiated sample with 5phr NC and 20phr CB had higher crosslink density, storage modulus, and tensile strength, and less loss factor and loss modulus, compared to the reference sample. Scanning electron microscopy (SEM) images of cryo- fractured surfaces confirmed the DMA and crosslink density results. We suggest a light weight 100kGy irradiated sample containing the lowest amount of NC and 20phr CB with a uniform distribution of the –C–C– bonds crosslinks, for high thermal stability applications and also for passenger cars tire treads, for its ice grip and wet skid properties especially for icy and wet roads, with improvements of 23% and 20%, respectively as compared to the reference sample.     

Natural rubber nanocomposites using polystyrene-encapsulated nanosilica prepared by differential microemulsion polymerization

In this study, nanocomposites of natural rubber (NR) and polystyrene (PS)-encapsulated nanosilica were prepared by latex compounding method. The nanolatex of PS-encapsulated silica was synthesized via in situ differential microemulsion polymerization. The resulted hybrid nanoparticles showed core-shell morphology with an average diameter of 40 nm. The silica hybrid nanoparticles were subsequently used as filler for the NR nanocomposite. The properties of NR were found to be improved as a result of the incorporation of PS-encapsulated nanosilica at 3 and 3-9 parts per hundred rubber (phr) for tensile strength and modulus at 300% strain, respectively, except the elongation at break, and up to 9 phr for flammability. The results from dynamic mechanical analyzer showed that the elastic properties of NR near the glass transition temperature increased with the inclusion of increasing concentration of the PS-encapsulated nanosilica, causing by the semi-interpenetrating nanostructure in the NR nanocomposites.     

Mechanical and electrical properties of radiation-vulcanized natural rubber latex with waste eggshell powder as bio-fillers

ABSTRACT

This work investigated the mechanical, physical, morphological, and electrical (volume) resistivity properties of radiation-vulcanized natural rubber latex (RVNRL) with additions of waste eggshell (WES) powder, which contained primarily CaCO₃ (calcite). The results showed that increasing gamma irradiation doses from 0 to 30?kGy in 10-kGy increments led to decreases in the swelling ratio and elongation at break but increases in the crosslink density, tensile modulus at 500% elongation, and tensile strength of the composites. The results also suggested that increasing the WES contents from 0 to 2, 4, or 6 parts per hundred parts of rubber by weight (phr) in the composites improved the tensile modulus at 500% elongation, tensile strength, hardness (Shore A), and electrical (volume) resistivity. In addition, after undergoing thermal aging at 70°C for 96?h, the tensile modulus and hardness (Shore A) increased, while the tensile strength and elongation at break decreased. This work also compared the properties of WES/RVNRL with commercial CaCO₃/RVNRL samples at the same 4-phr content. The results indicated that both composites had similar tensile properties, implying possible replacement of commercial CaCO₃ with WES powder as an effective reinforcing filler in RVNRL.     

Investigation on interfacial adhesion of short sisal/coir hybrid fibre reinforced natural rubber composites by restricted equilibrium swelling technique

Interfacial adhesion of sisal/coir hybrid fibre reinforced natural rubber (NR) composites has been characterized by restricted equilibrium swelling technique with special reference to the effects of fibre loading, orientation and bonding agent. The swelling parameters of NR composites with and without bonding agent were evaluated with three aromatic solvents, namely; benzene, toluene and xylene, by a sorption gravimetric method. As fibre content and penetrant size increase, the solvent uptake has been found to decrease due to the increased hindrance and good fibre–rubber interaction. The bonding agent added mixes showed enhanced restriction to swelling and it is seen that the ratio of change in volume fraction of rubber before and after swelling to the volume fraction of rubber before swelling (V ₀ – V _r/V ₀) is lower for bonding agent added composites, when compared to an unbonded one. The anisotropic swelling studies were carried out to analyse the extent of fibre alignment and fibre–matrix interaction. In strongly bonded composites, the swelling has been mainly observed to take place in the thickness direction, as attested by optical photographs. The rubber–fibre interaction has also been examined by Lorenz–Parks and Kraus equations.     

Insights into the Reinforcement of Butyl Rubber by Carbon Black and Silica with the Aid of Their Dynamic Properties

Carbon black (N234) and silica (Vulksail N) with a silane coupling agent Si-69 were chosen as reinforcing fillers in butyl rubber (IIR). The rheological behavior of the IIR compounds and the dynamic mechanical properties of IIR vulcanizates were investigated with a rubber processing analyzer and dynamic mechanical analysis (DMA) to examine the filler dispersion in the rubber matrix and the interaction between filler and matrix. The data indicated that the N234 filled IIR compounds had more filler networks than those filled with silica. Filler networks first appeared at 30 phr N234 and 45 phr silica with silane coupling agent Si-69. The interaction between N234 and IIR was far stronger than that between silica and IIR. However, the silica Vulksail N filled IIR had better wet-grip and lower rolling resistance compared to the carbon black-filled IIR should IIR be chosen as a substitute of styrene-butadiene rubber (SBR) in tire tread. The reinforcing factor, R, R (related to the difference in tan d peak height at T_g for the filled and nonfilled rubbers), also demonstrated that the N234-IIR interaction was stronger than for the silica. IIR with 30 phr N234 exhibited the largest tensile strength, 20.1 MPa, for those vulcanizates examined. The tensile and tear strengths of N234 filled IIR were higher than those of IIR with similar amounts of silica. Thus, it was concluded that N234 is a more active reinforcing filler in IIR than silica (Vulksail N) even with a silane coupling agent (Si-69).     

Dynamical Correlation Functions for an Impenetrable Bose Gas with Neumann or Dirichlet Boundary Conditions

Abstract

We study the time and temperature dependent correlation functions for an impenetrable Bose gas with Neumann or Dirichlet boundary conditions ψ(x ₁, 0)ψ ^?(x ₂ , t) _±,T . We derive the Fredholm determinant formulae for the correlation functions, by means of the Bethe Ansatz. For the special case x ₁ = 0, we express correlation functions with Neumann boundary conditions ψ(0, 0)ψ ^?(x ₂ , t) _+,T , in terms of solutions of nonlinear partial differential equations which were introduced in [1] as a generalization of the nonlinear Schrödinger equations. We generalize the Fredholm minor determinant formulae of ground state correlation functions ψ(x ₁)ψ ^?(x ₂) _±,0 in [2], to the Fredholm determinant formulae for the time and temperature dependent correlation functions ψ(x ₁, 0)ψ ^?(x ₂ , t) _±,T , t ∈ R, T ≥ 0.     

Styrene Butadiene Rubber/Epoxidized Natural Rubber (SBR/ENR50) Nanocomposites Containing Nanoclay and Carbon Black as Fillers for Application in Tire-Tread Compounds

Nanocomposite vulcunizates based on a SBR/ENR50 (50/50%wt) rubber blend containing nanoclay (5 or 10 phr) with and without carbon black (CB 20 phr) were prepared by melt blending in an internal mixer. The compound containing 35 phr carbon black (only) was prepared as a reference sample. Microstructure of nanocomposite samples was investigated by using X-ray diffraction (XRD), melt rheo-mechanical spectroscopy (RMS), and scanning electron microscopy (SEM). The XRD patterns revealed that the distance between the clay layers were increased by adding CB to the nanocomposite samples; they caused better diffusion of chains between the layers and resulted in an intercalated structure. The RMS results also indicated the formation of the filler-filler networks. SEM images of fracture surfaces showed the presence of much roughness in the samples containing both nanoclay and CB compared to the other samples. The results obtained from application of the Flory–Rhener equation showed a high crosslink density for the sample with 10 phr nanoclay and 20 phr CB. Dynamic mechanical behavior, mechanical properties, and abrasion resistance of the nanocomposites were evaluated. The results indicated that the sample containing 10 phr nanoclay and 20 phr CB had an increased dynamic elastic modulus, reduced maximum loss factor (tanδ)_max,, and an improved tensile strength and abrasion resistance compared to the reference sample. Also, this sample showed the lowest maximum loss factor, at 50–60°C, so it can be a candidate for tire-tread application.     

Sonochemical synthesis and anchoring of zinc oxide on hemin-mediated multiwalled carbon nanotubes-cellulose nanocomposite for ultra-sensitive biosensing of H2O2

In this work, the metal oxide and biopolymer nanocomposites on multiwalled carbon nanotubes (MWCNT) were prepared using a simple sonochemical method. The hexagonal nanorods of zinc oxide (ZnO NR) were synthesized by probe sonication (frequency = 20 kHz, amplitude = 50) method and were integrated on ultrasonically functionalized MWCNT-cellulose nanocrystals (MWCNT-CNC) for the first time. The stable hemin bio-composites also were prepared using the bath sonication (37 kHz of frequency, 150 W of power) method, and was used for the selective and ultrasensitive electrochemical detection of H₂O₂. The UV–Vis spectroscopy studies confirmed the presence of native hemin on MWCNT-CNC/ZnO NR nanocomposite. Cyclic voltammetry studies revealed that an enhanced redox electrochemical behaviour of hemin was observed on hemin immobilised MWCNT-CNC/ZnO NR nanocomposite than that of other hemin modified electrodes. Also, the MWCNT-CNC/ZnO NR/hemin modified SPCE showed 2.3 folds higher electrocatalytic activity with a lower reduction potential (−0.2 V) towards H₂O₂ than that of other investigated hemin modified electrodes including hemin/MWCNT and hemin/CNC-ZnO. The fabricated biosensor displayed a stable amperometric response (-0.2 V vs Ag/AgCl) in the linear concentration of H₂O₂ ranging up to 4183.3 µM with a lower detection limit of 4.0 nM.