超声辐照及辐照环境对液体中流场分布特性的影响

研究了超声辐照下液体中声压场分布,模拟了流场分布的特性,模拟结果与利用粒子成像测速仪得到的实验结果相符。进一步研究了声学参数及容器几何环境对流场分布的影响。研究发现,增大超声功率和频率可使流场速度变大:在30~60 W范围内,超声功率与流场中最大流速间存在线性关系;在频率为100~472 kHz范围内,流场速度大小随频率的升高而增加;在层流区,流速与频率的平方成正比;在湍流区,流速与频率的1/2次方成正比。进一步研究发现,随着换能器到容器壁间距离的增加,流场速度减小。     

碟形超声变幅杆的设计

优化超声变幅杆的形状结构可有效地提高水域声场分布和空化区域,提升对水域超声空化效果。通过模拟分析发现传统超声变幅杆在水域中具有声场分布均匀性差、变幅杆端部声压高等特征,不利于声波在水域中传播。基于此,提出并优化设计了一种具有碟形结构的变幅杆,位于变幅杆的最大振幅处的碟形结构,有更大的振动位移;模拟表明其水域声场和声压均衡度显著优于传统变幅杆,铝箔空化腐蚀实验进一步证实了其水域中的声压分布均匀性。同时,实验通过铝箔的空化腐蚀、KI剂量测定及工件表面油渍去除对比了传统变幅杆和碟形变幅杆,分析表明碟形变幅杆所在水域中有较大的空化腐蚀区域,腐蚀速率明显提升,声化学反应速率提高,油渍去除程度增强,说明了设计的碟形变幅杆能够促进空化泡的产生,增加水域空化区域。     

微泡对高强度聚焦超声声压场影响的仿真研究*

微泡对高强度聚焦超声(HIFU)治疗焦域具有增效作用,而HIFU治疗中不同声学条件下微泡对HIFU形成声压场的影响尚不清楚。本文基于气液混合声波传播方程、Keller气泡运动方程、时域有限差分(FDTD)法和龙格-库塔(RK)法数值仿真研究输入声压、激励频率、气泡初始空隙率和气泡初始半径对HIFU形成声压场的影响。研究结果表明,随着输入声压的增大,焦点处声压升高但焦点处最大声压与输入声压的比值减小,焦点位置几乎不变;随着激励频率和气泡初始半径的增大,焦点处声压升高且焦点位置向远离换能器方向移动;随着气泡初始空隙率的增大,焦点处声压降低且焦点位置向换能器方向移动。     

调频超声脉冲驱动微气泡运动偏移的研究

提出调频超声辐射力技术驱动微泡群，以加强微泡的吸附效率.基于改进的RP方程及粒子轨迹方程研究了微泡群整体的运动位移与调频信号的中心频率、调频范围、信号声压，以及微泡半径分布关系.研究结果表明调频信号在驱动半径具有宽泛分布的气泡群，以及半径分布远离谐振半径的气泡群时，作用效果好于传统正弦波信号.例如中心频率1 MHz、调频范围0.75 MHz的调频脉冲作用高斯分布（平均半径3.5 μm、均方差为1）的微泡群200 μs，可比同等声压的正弦波多约12%的微气泡产生位移30 μm. 关键词： 超声辐射力 调频波 高斯分布     

斜槽式单激励纵扭超声变幅杆设计*

为实现在纵向单激励超声振动输入条件下获得纵扭谐振输出,提出一种基于声波传播理论为基础设计阶梯型变幅杆,并在其小端增加沿中心轴均布6斜槽的圆环传振杆的方案：首先数值计算进行理论设计,然后使用有限元进行分析修正,最后确定变幅杆尺寸。结果表明：理论设计谐振频率20kHz,仿真分析在19457Hz时变幅杆能够实现纵扭谐振;根据仿真结果制作变幅杆,阻抗测试结果谐振频率为19884Hz,与理论值、仿真值误差较小;在输入端加载幅值为5μm的纵向单激励超声振动,测试输出端截面圆周上任意一点,其切向和纵向振幅分别为12.7μm和8.5μm,表明变幅杆实现了纵扭谐振且振幅增强。     

高能超声制备碳纳米管增强AZ91D复合材料的声场模拟

建立了高能超声制备碳纳米管增强AZ91D复合材料的声场计算模型, 并采用有限元方法计算了20 kHz超声直接作用下AZ91D熔体的声场分布, 熔体声场呈辐射状分布, 距离声源越远, 声压幅值越低. 采用超声作用下单一气泡变化模型描述超声作用下AZ91D 熔体中的空化效应, 通过对Rayleigh-Plesset方程的求解, 得到了不同声压作用下气泡的变化规律, 获得了声压幅值与熔体空化效应的关系, 声压幅值越大, 气泡溃灭半径阈值越小, 熔体发生空化效应越容易. 计算了固定坩埚尺寸、不同超声探头没入熔体深度情况下的声场, 得到了超声探头最优没入深度为30 mm左右. 将声场计算结果以及AZ91D熔体中空化效应的发生规律进行综合分析, 得到了超声功率对有效空化区域的影响规律, 超声功率较大时, 有效空化区域体积随超声功率近似成线性增大. 最后, 通过甘油水溶液超声处理实验, 验证了模拟计算的准确性.     

超声空化及其声流结构实验研究*

超声空化及其声流效应在医学、化工和能源等领域得到广泛应用。本文采用高速摄像和粒子图像测速系统分别研究了超声场下的空化形态和声流场结构的时空演化规律。实验研究了50W,100W,200W和250W等四种不同输入功率对18kHz的超声变幅杆附近空化及其声流场的影响。研究结果表明：（1）在变幅杆下端面处观察到由大量空化气泡均匀分布组成的倒置锥形空泡结构,并且锥形空泡结构为稳态流动结构。（2）在超声变幅杆附近产生了两种不同的声流形式,第一种是变幅杆底端的射流型声流,第二种是变幅杆两侧的回旋流。此外,通过研究空泡与声流场中最大速度点之间的空间对应关系,发现声流是因为空泡流动带动而产生的。（3）空间位置和输入功率能显著影响射流型声流的流场结构,但是对回旋流的影响十分微弱。     

声场作用下两空化泡相互作用的研究

建立了声场作用下两空化泡泡壁的运动方程，得出了双空化泡的共振频率，振动半径及空化噪声声压．由频率方程，振动半径和声压方程可以看出两气泡的运动情况与单气泡的运动情况有着明显的不同．共振频率，共振振幅及声压与两气泡之间的间距有关．在一定的简化条件下，运用MATLAB语言对共振频率，共振振幅及空化噪声声压进行了数值求解，发现共振频率和共振振幅随空泡间距的增大而增大，空化噪声声压随距离增大先增大后减小． 关键词： 超声 空化 频率 声压     

超声波降解有机物溶液的气泡动力学研究

在超声波降解有机物溶液过程中,超声空化产生的高温高压以及空化泡振荡产生的激波在有机物溶液的降解中发挥重要作用.本文通过对超声波作用下气泡动力学的研究,讨论了超声波声压、频率、气泡初始半径等参量对有机物溶液降解效率的影响.研究发现.存在使降解效率极大的声压和频率.在空化稳定的情况下,存在一个使降解效率极大的气泡初始半径,降解效率随着黏滞系数的增大而减小.研究还发现,双频超声作用的空化效果比单频超声作用时强,与双频超声作用下有机物溶液降解率较大这一实验结果一致.     

流体控制方程的超声空化泡动力学模拟*

本文基于流体动力学控制方程和VOF模型，在FLUENT 14.5软件环境下对超声空化泡进行数值模拟。首先研究了超声空化泡一个周期内的形态变化，并且利用空化泡形态变化的最大面积、最小面积、膨胀时间、收缩时间等数值结果分析超声参数对空化效果的影响。同时探究了双频超声作用下空化泡运动的变化，计算结果表明:在其他条件相同的情况下，在1~5MPa范围内，超声声压幅值为3MPa时空化效果最好；当超声频率大于20kHz时，空化效果随着超声频率的增大而降低。对于频率相同的双频超声，较声压幅值为其两倍的单频超声有更好的空化效果；对于频率不同的双频超声，空化效果受到频率差的影响。     

Oscillation and Migration of Bubbles within Ultrasonic Field

The oscillation and migration of bubbles within an intensive ultrasonic field are important issues concerning acoustic cavitation in liquids.We establish a selection map of bubble oscillation mode related to initial bubble radius and driving sound pressure under 20 kHz ultrasound and analyze the individual-bubble migration induced by the combined effects of pressure gradient and acoustic streaming.Our results indicate that the pressure threshold of stable and transient cavitation decreases with the increasing initial bubble radius.At the pressure antinode,the Bjerknes force dominates the bubble migration, resulting in the large bubbles gathering toward antinode center,whereas small bubbles escape from antinode.By contrast,at the pressure node,the bubble migration is primarily controlled by acoustic streaming,which effectively weakens the bubble adhesion on the container walls,thereby enhancing the cavitation effect in the whole liquid.     

Realization of cavitation fields based on the acoustic resonance modes in an immersion-type sonochemical reactor

Different modes of cavitation zones in an immersion-type sonochemical reactor have been realized based on the concept of acoustic resonance fields. The reactor contains three main components, namely a Langevin-type piezoelectric transducer (20 kHz), a metal horn, and a circular cylindrical sonicated cell filled with tap water. In order to diminish the generation of cavitation bubbles near the horn-tip, an enlarged cone-shaped horn is designed to reduce the ultrasonic intensity at the irradiating surface and to get better distribution of energy in the sonicated cell. It is demonstrated both numerically and experimentally that the cell geometry and the horn position have prominent effects on the pressure distribution of the ultrasound in the cell. With appropriate choices of these parameters, the whole reactor works at a resonant state. Several acoustic resonance modes observed in the simulation are realized experimentally to generate a large volume of cavitation zones using a very low ultrasonic power.     

Combining COMSOL modeling with acoustic pressure maps to design sono-reactors

Scaled-up and economically viable sonochemical systems are critical for increased use of ultrasound in environmental and chemical processing applications. In this study, computational simulations and acoustic pressure maps were used to design a larger-scale sono-reactor containing a multi-stepped ultrasonic horn. Simulations in COMSOL Multiphysics showed ultrasonic waves emitted from the horn neck and tip, generating multiple regions of high acoustic pressure. The volume of these regions surrounding the horn neck were larger compared with those below the horn tip. The simulated acoustic field was verified by acoustic pressure contour maps generated from hydrophone measurements in a plexiglass box filled with water. These acoustic pressure contour maps revealed an asymmetric and discrete distribution of acoustic pressure due to acoustic cavitation, wave interaction, and water movement by ultrasonic irradiation. The acoustic pressure contour maps were consistent with simulation results in terms of the effective scale of cavitation zones (∼10 cm and <5 cm above and below horn tip, respectively). With the mapped acoustic field and identified cavitation location, a cylindrically-shaped sono-reactor with a conical bottom was designed to evaluate the treatment capacity (∼5 L) for the multi-stepped horn using COMSOL simulations. In this study, verification of simulation results with experiments demonstrates that coupling of COMSOL simulations with hydrophone measurements is a simple, effective and reliable scientific method to evaluate reactor designs of ultrasonic systems.     

Understanding the ultrasound field of high viscosity mixtures: Experimental and numerical investigation of a lab scale batch reactor

In this work, mixtures of increasing viscosity (from 0.9 to ≈720 mPas) are sonicated directly using an ultrasonic horn at 30 kHz to investigate the effect of viscosity on the ultrasound field both from an experimental and numerical point of view. The viscosity of the mixtures is modified by preparing water-polyethylene glycol solutions. The impact of the higher viscosity on the acoustic pressure distribution is studied qualitatively and semi-quantitatively using sonochemiluminescence. The velocity of light scattering particles added in the mixtures is also explored to quantify acoustic streaming effects using Particle Image Velocimetry (PIV). A numerical model is developed that is able to predict cavitationally active zones accounting for both thermoviscous and cavitation based attenuation. The results show that two cavitation zones exist: one directly under the horn tip and one around the part of the horn body that is immersed in the liquid. The erosion patterns on aluminum foil confirm the existence of both zones. The intensity of the cavitationally active zones decreases considerably with increasing viscosity of the solutions. A similar reduction trend is observed for the velocity of the particles contained in the jet directly under the tip of the horn. Less erratic flow patterns relate to the high viscosity mixtures tested. Finally, two numerical models were made combining different boundary conditions related to the ultrasonic horn. Only the model that includes the radial horn movements is able to qualitatively predict well the location of the cavitation zones and the decrease of the zones intensity, for the highest viscosities studied. The current findings should be taken into consideration in the design and modelling phase of horn based sonochemical reactors.     

Effect of static pressure on acoustic energy radiated by cavitation bubbles in viscous liquids under ultrasound

The effect of static pressure on acoustic emissions including shock-wave emissions from cavitation bubbles in viscous liquids under ultrasound has been studied by numerical simulations in order to investigate the effect of static pressure on dispersion of nano-particles in liquids by ultrasound. The results of the numerical simulations for bubbles of 5 μm in equilibrium radius at 20 kHz have indicated that the optimal static pressure which maximizes the energy of acoustic waves radiated by a bubble per acoustic cycle increases as the acoustic pressure amplitude increases or the viscosity of the solution decreases. It qualitatively agrees with the experimental results by Sauter et al. [Ultrason. Sonochem. 15, 517 (2008)]. In liquids with relatively high viscosity (～200 mPa s), a bubble collapses more violently than in pure water when the acoustic pressure amplitude is relatively large (～20 bar). In a mixture of bubbles of different equilibrium radius (3 and 5 μm), the acoustic energy radiated by a 5 μm bubble is much larger than that by a 3 μm bubble due to the interaction with bubbles of different equilibrium radius. The acoustic energy radiated by a 5 μm bubble is substantially increased by the interaction with 3 μm bubbles.     

High undercooling of bulk water during acoustic levitation

The experiments on undercooling of acoustically levitated water drops with the radius of 5-8 mm are carried out, and the maximum undercooling of 24 K is obtained in such a containerless state. Various factors influencing the undercoolability of water under acoustic levitation are synthetically analyzed. The experimental results indicate that impurities tend to decrease the undercooling level, whereas the dominant factor is the effect of ultrasound. The stirring and cavitation effects of ultrasound tend to stimulate the nucleation of water and prevent further bulk undercooling in experiments. The stirring effect provides some extra energy fluctuation to overcome the thermodynamic barrier for nucleation. The local high pressure caused by cavitation effect increases the local undercooling in water and stimulates nucleation before the achievement of a large bulk undercooling. According to the cooling curves, the dendrite growth velocity of ice is estimated, which is in good agreement with the theoretical prediction at the lower undercooling. The theoretical calculation predicts a dendrite growth velocity of 0.23 m/s corresponding to the maximum undercooling of 24 K, at which the rapid solidification of ice occurs.     

Fluid dynamics phenomena induced by power ultrasounds

Propagation of power ultrasound (from 20 to 800 kHz) through a liquid inside a cylindrical reactor initiates acoustic cavitation and also fluid dynamics phenomena such as free surface deformation, convection, acoustic streaming, etc. Mathematical modelling is performed as a new approach to predict where active bubbles are and how intense cavitation is. A calculation based on fluid dynamics equations is undertaken using computational fluid dynamics code; this is of great interest because such code provides not only the pressure field but also velocity and temperature fields. The link between the acoustic pressure and the cavitation field is clearly established. Moreover, the pressure profile near a free surface allows one to predict the shape of the acoustic fountain. The influence of the acoustic fountain on the wave propagation is shown to be important. The convective flow inside a reactor is numerically obtained and agrees well with particle image velocity measurements. Non-linearities arising from the dissipation of the acoustic wave are computed and lead to the calculation of the acoustic streaming. The superimposed velocity field (convective flow and acoustic streaming) succeeds in simulating the bubble behaviour at 500 kHz, for instance.     

Designing and characterizing a multi-stepped ultrasonic horn for enhanced sonochemical performance

The commonly used ultrasonic horn generates localized cavitation below its converging tip resulting in a dense bubble cloud near the tip and limiting diffusion of reactive components into the bubble cloud or reactive radicals out of the bubble cloud. To improve contact between reactive components, a novel ultrasonic horn design was developed based on the principles of the dynamic wave equation. The horn, driven at 20 kHz, has a multi-stepped design with a cone-shaped tip increasing the energy-emitting surface areas and creating multiple reactive zones. Through different physical and chemical experiments, performance of the horn was compared to a typical horn driven at 20 kHz. Hydrophone measurements showed high acoustic pressure areas around the horn neck and tip. Sonochemiluminescence experiments verified multiple cavitation zones consistent with hydrophone readings. Calorimetry and dosimetry results demonstrated a higher energy efficiency (31.3%) and a larger hydroxyl radical formation rate constant (0.36 μM min⁻¹) compared to typical horns. In addition, the new horn degraded naphthalene faster than the typical horn tested. The characterization results demonstrate that the multi-stepped horn configuration has the potential to improve the performance of ultrasound as an advanced oxidation technology by increasing the cavitation zone in the solution.