The fine structure of FCC nanocrystals in Al-and Ni-based alloys

The structural perfection of nanocrystals in alloys of different chemical composition is studied by x-ray diffraction and high-resolution electron microscopy. In all the alloys studied, crystallization of the amorphous phase produces a nanocrystalline structure. The nanocrystal size depends on the chemical composition of the alloy and varies in aluminum-based alloys from 5 nm in Al₈₉Ni₅Y₆ to 12 nm in Al₈₂Ni₁₁Ce₃Si₄. Nanocrystals in nickel-based alloys vary in size from 15 to 25 nm. Al nanocrystals are predominantly defect-free, with microtwins observed only in some nanocrystals. The halfwidth of the diffraction lines is proportional to sec θ, which implies the small grain size provides the major contribution to the broadening. Nanocrystals in nickel alloys contain numerous twins, stacking faults, and dislocations.     

Crystallization behaviour in a new multicomponent Ti16.6Zr16.6Hf16.6Ni20Cu20Al10 metallic glass developed by the equiatomic substitution technique

A new amorphous Ti_16.6Zr_16.6Hf_16.6Ni₂₀Cu₂₀A1₁₀ alloy has been developed using the novel equiatomic substitution technique. Melt spinning Ti_16.6Zr_16.6Hf_16.6Ni₂₀Cu₂₀A1₁₀ forms an amorphous phase with a large supercooled liquid region, ΔT=70°C. After isothermal annealing within the supercooled liquid region for 3 h at 470°C, the amorphous alloy crystallizes to form a fine-scale distribution of 2–5 nm nanocrystals, and the supercooled liquid region increases to ΔT=108°C. Atomic-scale compositional analysis of this partially crystalline material using a three-dimensional atom probe (3DAP) is unable to detect any compositional difference between the nanocrystals and the remaining amorphous phase. After annealing for 1 hr at 620°C, the amorphous alloy crystallizes to form 20–50nm equiaxed grains of a hexagonal-type C14 Laves phase with lattice parameters a = 5.2Å and c = 9.0 Å. 3DAP analysis shows that this Laves phase has a composition very close to that of the initial amorphous phase, suggesting that the alloy crystallizes via a polymorphic rather than a primary crystallization mechanism, despite the complexity of the alloy composition.     

Formation and structure of nanocrystals in an Al86Ni11Yb3 alloy

The formation and structure of the nanocrystalline phase in the Al₈₆Ni₁₁Yb₃ alloy are investigated using differential scanning calorimetry (DSC), transmission electron and high-resolution electron microscopy, and x-ray diffraction. The nanocrystalline phase is formed upon controlled crystallization of the amorphous alloy prepared by quenching of the melt on a rapidly moving substrate. It is revealed that the nanocrystalline alloy consists of aluminum nanocrystals (5–12 nm in size) randomly distributed in the amorphous matrix. The maximum fraction of the nanocrystalline phase does not exceed 25%. The nanocrystal size substantially increases at the initial stage of isothermal treatment (at 473 K) and then changes insignificantly. It is found that nanocrystals are usually free of defects. However, some nanocrystals have a more complex microstructure with twins and dislocations. The size distributions of nanocrystals are determined at several durations of isothermal treatment. It is demonstrated that the nucleation of nanocrystals predominantly occurs through the heterogeneous mechanism. The experimental distributions are compared with those obtained from a computer simulation. The activation energy of crystallization, the time-lag, and the coefficient of ytterbium diffusion in the alloy are estimated     

Structural transformations in the Al<Subscript>85</Subscript>Ni<Subscript>6.1</Subscript>Co<Subscript>2</Subscript>Gd<Subscript>6</Subscript>Si<Subscript>0.9</Subscript> amorphous alloy during multiple rolling

The effect of multiple rolling at room temperature on the structure and crystallization of the Al₈₅Ni_6.1Co₂Gd₆Si_0.9 amorphous alloy has been studied using transmission electron microscopy, differential scanning calorimetry, and X-ray diffraction. The total plastic strain is 33%. It has been shown that the deformation results in the formation of aluminum nanocrystals with the average size that does not exceed 10–15 nm. The nanocrystals are formed in regions of localization of plastic deformation. The deformation decreases the thermal effect of nanocrystallization (∼15%) as compared to the heat release at the first stage of crystallization of the unstrained sample. The morphology, structure, and distribution of precipitates have been investigated. Possible mechanisms of the formation of nanocrystals during the deformation have been discussed.     

Size effect on the structure of Al-and Ni-based nanocrystals

The structure of nanocrystals formed upon crystallization of amorphous alloys of the Ni-Mo-B and Al-Ni-RE systems (RE = Y, Yb, Ce) was studied using x-ray diffraction and high-resolution transmission electron microscopy. It is shown that the lattice parameters and the existence of structural defects depend on the alloy composition and heat treatment conditions. At the beginning of crystallization, all nanocrystals are defectless. After the first stage of crystallization is completed, the aluminum nanocrystals remain perfect, whereas the nanocrystals of molybdenum solid solution contain numerous defects. It is revealed that the nanocrystals of the same size in different systems are either defectless (Al₈₂Ni₁₁Ce₃Si₄, Al₈₈Ni₁₀Y₂, etc.) or contain numerous defects (Ni₇₀Mo₃₀)₉₀B₁₀.     

In-situ and ex-situ study of crystallization behaviour of magnetron sputtered Ni63Zr37 amorphous thin film

ABSTRACT

The stages of crystallization of magnetron sputter-deposited Ni₆₃Zr₃₇ film with mostly amorphous structure have been investigated by differential scanning calorimetry (DSC) and in-situ annealing at 300°C by use of heating stage on a high-resolution transmission electron microscope (HRTEM). These results have been further confirmed by grazing incidence X-ray diffraction analyses of thin film specimens annealed ex-situ at 300°C for various durations. The temperature for crystallization found by DSC has been found to increase from 371°C to 434°C with an increase in heating rate from 3°C/min to 10°C/min, and the apparent activation energy for amorphous to crystalline transformation has been found as ～260.2?kJ/mol from the Kissinger plot. Studies on HRTEM using in-situ heating stage have shown the crystallization to occur on annealing at 300°C for ～10?min. Crystallization at a temperature lower than that found by DSC is attributed to structural relaxation with reduction of free volume due to thermal activation. It has been observed that Ni₃Zr forms first due to its large negative enthalpy of formation, and is followed by the formation of Ni-rich solid solution (Ni_ss) grains. HRTEM studies have shown grain rotation with the formation of partial dislocations at Ni₃Zr-Ni_ss interfaces as well as twinning followed by detwinning with dislocation formation in the Ni_ss matrix possibly to reduce the interfacial energy.     

Effect of the concentration of a rare-earth component on the parameters of the nanocrystalline structure in aluminum-based alloys

The effect of the concentration of a rare-earth component on the parameters of the nanocrystalline structure formed during crystallization of an amorphous phase in the Al₈₈Ni₆Y₆ and Al₈₈Ni₁₀Y₂ alloys is studied using X-ray diffraction and transmission electron microscopy. It is shown that, as the yttrium concentration increases, the nanocrystal size increases and the content of the nanocrystalline component of the structure decreases. The precipitation of nanocrystals is accompanied by separation of the amorphous matrix into regions with different radii of the first coordination spheres due to the enrichment or depletion with the rare-earth element. The parameters of the nanocrystalline structure support the assumption of the heterogeneous nucleation of the nanocrystals.     

Nanocrystallization of an amorphous Fe<Subscript>80</Subscript>B<Subscript>20</Subscript> alloy during severe plastic deformation

The structural evolution of an amorphous Fe₈₀B₂₀ alloy subjected to severe plastic deformation at room temperature or at 200°C was studied. Deformation leads to the formation of α-Fe nanocrystals in an amorphous phase. After room-temperature deformation, nanocrystals are localized in shear bands. After deformation at 200°C, the nanocrystal distribution over the alloy is more uniform. Possible causes of the crystallization of the amorphous phase during severe plastic deformation are discussed.     

Nanoparticles size effects in thermoluminescence of oxyfluoride glass-ceramics containing Sm<Superscript>3+</Superscript>-doped CaF<Subscript>2</Subscript> nanocrystals

Oxyfluoride glass-ceramic in the system SiO₂–Al₂O₃–CaF₂–SmF₃ containing Sm³⁺-doped CaF₂ nanocrystals in the range from 15 to 150 nm size were produced by using the controlled ceramization of the precursor glass. The incorporation of the Sm³⁺-dopant ion in the glass ceramic creates new electron-trapping centers and thermoluminescence (TL) method has been used in order to trace their evolution during glass ceramization. The 370 °C TL peak observed in precursor glass has been assigned to the recombination of the electrons released from the Sm²⁺-traps in the amorphous glass network. In the glass-ceramic sample containing nanocrystals with about 15 nm size the new weak TL peaks at 270, 290, and 310 °C were attributed to the recombination of the electrons released from the Sm²⁺-traps located mainly at the surface of the CaF₂ nanocrystals. In the glass-ceramic sample containing nanocrystals with about 150 nm size, the new TL peaks at 232, 270, and 302 °C size have been assigned to the recombination of the electrons released from the Sm²⁺-traps located inside the CaF₂ nanocrystals.     

Reaction mechanisms between Al and Fe3O4 powders in the formation of an Al-based metal matrix composite

The reaction mechanisms between Al and Fe₃O₄ powders were investigated. Differential thermal analysis revealed that a two-step displacement reaction between Al and Fe₃O₄ took place during sintering. Initially, the Fe₃O₄ was converted to amorphous FeO at ～720°C and some of the Al was oxidized to amorphous Al₂O₃. In the final stage, when the temperature reached ～840°C, crystalline Al₂O₃ particles were produced in the molten Al–Fe liquid. The effects of cooling rate on the microstructures were studied. When the Al–Fe liquid was furnace-cooled to room temperature, proeutectic Al₃Fe plates, plate-like divorced eutectic Al₃Fe and Al₂O₃ particles were in situ formed in the Al(Fe) matrix. While quenching from 700°C, nanometer-sized Al dendrites and Al–Al₆Fe eutectic lamellae were produced in the Al matrix. However, when it was rapidly quenched from 900°C, the size of the proeutectic Al₃Fe phases was further reduced and Al₆Fe nanorods were found in the Al–Al₆Fe eutectics. A model was proposed to describe the transformation of the Al–Fe intermetallics during solidification.     

Local atomic and magnetic structures of nanocrystalline Fe75Cr10B15 alloy

The crystal, local atomic and magnetic structures of Fe₇₅Cr₁₀B₁₅ alloys annealed at 440?C473°C for 5 min have been studied using X-ray diffraction and ⁵⁷Fe M?ssbauer spectroscopy. At the annealing temperature T _a = 440°C, nanocrystals of the ??-Fe phase (??1%) precipitate in the amorphous matrix of the alloy. The complete crystallization of the amorphous alloy occurs at T _a = 473°C with the formation of ??-Fe nanocrystals 26 ± 2 nm in size and nanocrystals of tetragonal boride t-Fe₃B 47 ± 2 nm in size. It has been found that chromium atoms are located in nanocrystals of the ??-Fe and y-Fe₃B types. The distribution functions of hyperfine fields in the nanocrystalline Fe₇₅Cr₁₀B₁₅ alloy reconstructed from the M?ssbauer spectra (at T _a = 473°C) show that there are three allowed states of iron atoms in the ??-Fe phase and three equally probable crystallographic nonequivalent states of iron in the t-(Fe,Cr)₃B phase. The chromium concentration x in the ??-Fe(Cr) phase is found to be ??10 at %. The substitution of chromium atoms for iron atoms in t-Fe₃B substantially decreases local magnetic moments of the iron atoms.     

Phase segregation and crystallization in the amorphous alloy Ni70Mo10P20

Structural evolution of the amorphous alloy Ni₇₀Mo₁₀P₂₀ has been studied by x-ray diffraction, and by following transmission and high-resolution electron microscopy annealing both above and below the glass-transition temperature. When annealed above this temperature, the amorphous phase undergoes segregation into regions about 100 nm in size having different chemical composition. Diffraction from such samples produces diffuse rings, and the scattering vector corresponding to the maximum intensity varies from point to point within the interval of 4.88 to 4.78 nm⁻¹. When occurring between the glass-transition and crystallization temperatures, crystallization produces groups of nanocrystals, 20–30 nm in size, which are in direct contact with one another and form a polymorphic mechanism. The crystallization mechanism changes when the annealing temperature is brought below the glass-transition point. At these temperatures the amorphous matrix crystallizes entectically with formation of eutectic colonies. Fiz. Tverd. Tela (St. Petersburg) 40, 1577–1580 (September 1998)     

A comparative study of the structure and crystallization of bulk metallic amorphous rod Pr60Ni30Al10 and melt-spun metallic amorphous ribbon Al87Ni10Pr3

Pr-based bulk metallic amorphous （BMA） rods （Pr60Ni30Al10） and Al-based amorphous ribbons （Al87Ni10Pr3） have been prepared by using copper mould casting and single roller melt-spun techniques, respectively. Thermal parameters deduced from differential scanning calorimeter （DSC） indicate that the glass-forming ability （GFA） of Pr60Ni30Al10 BMA rod is far higher than that of Al87Ni10Pr3 ribbon. A comparative study about the differences in structure between the two kinds of glass-forming alloys, superheated viscosity and crystallization are also made. Compared with the amorphous alloy Al87Ni10Pr3, the BMA alloy Pr60Ni30Al10 shows high thermal stability and large viscosity, small diffusivity at the same superheated temperatures. The results of x-Ray diffraction （XRD） and transmission electron microscope （TEM） show the pronounced difference in structure between the two amorphous alloys. Together with crystallization results, the main structure compositions of the amorphous samples are confirmed. It seems that the higher the GFA, the more topological type clusters in the Pr-Ni-Al amorphous alloys, the GFAs of the present glass-forming alloys are closely related to their structures.     

Phase Characterization of Diffusion Soldered Ni/Al/Ni Interconnections

The formation and growth of intermetallic phases in the Ni-Al system during a novel joining process for Ni/Ni interconnections based on diffusion soldering has been studied. The Ni/Al/Ni bonds were accomplished by isothermal solidification and subsequent interdiffusion of Ni and Al in the Ni/Al/Ni joints held at a temperature of 720°C. Optical and scanning electron microscopy, electron probe microanalysis and X-ray diffraction analysis were used to characterize the microstructural changes as a function of the reaction time. The following phases appeared sequentially: liquid Al → Al₃Ni → Al₃Ni₂ → AlNi (stoichiometric) → AlNi (Ni-rich) → AlNi₃. At intermediate stages two to four phases coexisted. The NiAl phase occurred in two variants, namely a Ni-rich AlNi (60 at.% Ni) and stoichiometric AlNi. The joining process was completed after 30 h of reaction. Then only AlNi₃ was present in the Ni/Al/Ni interconnection zone. The quality of the resultant bond and the high melting point of the AlNi₃ phase (1360°C) indicate a great potential of the diffusion soldering for the joining of heat dissipating devices used in electronics and electrotechnics.     

Structural evolution of ZrO2–mullite nanocomposites from the Si–Al–Zr–O amorphous bulk

ZrO₂–mullite nanocomposites were fabricated by in-situ-controlled crystallization of Si–Al–Zr–O amorphous bulk at 800–1250°C. The structural evolution of the Si–Al–Zr–O amorphous, annealed at different temperatures, was studied by X-ray diffraction, infrared, Laser Raman spectroscopy, field emission scanning electron microscopy, and high-resolution transmission electron microscopy. The materials consisted of an amorphous phase up to 920°C at which phase separation of Si-rich and Al, Zr-rich clusters occurred. The crystalline phases of t-ZrO₂ and mullite were observed at 950°C and 1000°C, respectively. Mullite with a tetragonal structure, formed by the reaction between Al–Si spinel and amorphous silica at low temperature, changed into an orthorhombic structure with the increase of temperature. It was the phase segregation that improved crystallization of the Si–Al–Zr–O amorphous bulk. The anisotropic growth of mullite was observed and the phase transformation from t-ZrO₂ to m-ZrO₂ occurred when the temperature was higher than 1100°C.     

Phase transformation of Ni/Si thin films induced by nanoindentation and annealing

Thin Ni/Si films are prepared by depositing a Ni layer with a thickness of 100 nm on a Si (100) substrate. The as-deposited thin-film specimens are indented to a maximum depth of 500 nm using a nanoindentation technique and are then annealed at temperatures of 200°C, 300°C, 500°C and 800°C for 2 min. The microstructural changes and phases induced in the various specimens are observed using transmission electron microscopy (TEM) and micro-Raman scattering spectroscopy (RSS). Based on the load-displacement data obtained in the nanoindentation tests, the hardness and Young’s modulus of the as-deposited specimens are found to be 13 GPa and 177 GPa, respectively. The microstructural observations reveal that the nanoindentation process prompts the transformation of the indentation-affected zone of the silicon substrate from a diamond cubic structure to a mixed structure comprising amorphous phase and metastable Si III and Si XII phases. Following annealing at temperatures of 200∼500°C, the indented zone contains either a mixture of amorphous phase and Si III and Si XII phases, or Si III and Si XII phases only, depending on the annealing temperature. In addition, the annealing process prompts the formation of nickel silicide phases at the Ni/Si interface or within the indentation zone. The composition of these phases depends on the annealing temperature. Specifically, Ni₂Si is formed at a temperature of 200°C, NiSi is formed at a temperature of 300°C and 500°C, and NiSi₂ is formed at 800°C.     

Influence of structurization of amorphous metallic alloys Al87Y5 − x Gd x Ni8 − y (x = 0, 1, 5; y = 0, 4) on their mechanical properties

Amorphous metallic alloys (AMAs) Al₈₇Y₅Ni₈, Al₈₇Gd₅Ni₈, Al₈₇Y₄Gd₁Ni₈, Al₈₇Y₄Gd1Ni₄Fe₄, and Al₈₇Gd₅Ni₄Fe₄ produced by melt spinning on a cooled substrate have been studied. Based on the data of differential scanning calorimetry and X-ray diffraction, the activation energies of individual stages of crystal-lization, the sizes and volume fractions of nanocrystals in an amorphous matrix have been calculated. The alloying of AMAs with Y or Gd is shown to lead to the formation of particles with sizes of 9–15 nm at the first stage of nanocrystallization, which provides their high microhardness.     

Preparation and characteristics of?a?BaO–Al2O3–B2O3–SiO2–La2O3 glass ceramic via spray pyrolysis

The characteristics of a BaO–Al₂O₃–B₂O₃–SiO₂–La₂O₃ glass ceramic prepared by spray pyrolysis were studied. Glass powders with spherical shape and amorphous phase were prepared by complete melting at a preparation temperature of 1 500°C. The mean size and geometric standard deviation of the powders prepared at the temperature of 1 500°C were 0.6 μm and 1.3. The glass powders had similar composition to that of the spray solution. The glass transition temperature (T _g) of the glass powders was 600.3°C. Two crystallization exothermic peaks were observed at 769.3 and 837.8°C. Densification of the specimen started at a sintering temperature of 600°C, in which Ba₄La₆O(SiO₄)₆ as main crystal structure was observed. Complete densification of the specimen occurred at a sintering temperature of 800°C. The specimens sintered at temperatures above 800°C had main crystal structure of BaAl₂Si₂O₈.     

Sequence of phase formation during solid-state synthesis in Al/Ni films (Al: Ni = 60: 40 at %)

The structure formed during solid-state synthesis in thin bilayer Al/Ni films with the ratio Al: Ni = 60: 40 (at %) has been investigated. The films were obtained by thermal evaporation in vacuum with a residual pressure of 10^?5–10^?6 Torr. Solid-state synthesis was performed by diffusion reaction. The sequence of phase formation upon vacuum annealing of bilayer Al/Ni films has been established: Al + Ni → Al₃Ni + Ni (T _ann = 180°C) → Al₃Ni₂ (T _ann = 220°C).     

Structural characterisation of the silica and alumina Zener pinning phases in nanocrystalline CeO2 by 29Si and 27Al nuclear magnetic resonance

Nanocrystalline CeO₂ samples have been manufactured using sol-gel techniques, containing either 15 % silica or 10 % alumina by weight to restrict growth of the ceria nanocrystals during annealing by Zener pinning. ²⁹Si and ²⁷Al MAS NMR have been used to investigate the structure of these pinning phases over a range of annealing temperatures up to 1000 °C, and their effect on the CeO₂ morphology has been studied using electron microscopy. The silica pinning phase resulted in CeO₂ nanocrystals of average diameter 19 nm after annealing at 1000 °C, whereas the alumina pinned nanocrystals grew to 88 nm at the same temperature. The silica pinning phase was found to contain a significant amount of inherent disorder indicated by the presence of lower n Qⁿ species even after annealing at 1000 °C. The alumina phase was less successful at restricting the growth of the ceria nanocrystals, and tended to separate into larger agglomerations of amorphous alumina, which crystallised to a transition alumina phase at higher temperatures.