Effect of solute atoms on grain boundary sliding in magnesium alloys

The effect of solid-solution alloying on grain boundary sliding (GBS) was investigated using pure magnesium and six kinds of Mg–X (X?=?Ag, Al, Li, Pb, Y and Zn) dilute binary solid solutions with an average grain size of 10?µm. A sharp increase in damping capacity caused by GBS was observed above a certain temperature. The temperature at which a sharp increase in damping capacity occurred depended on the alloying element. The addition of Y and Ag markedly increased the onset temperature (more than 100?K) for a sharp increase in damping capacity, whereas the addition of Zn, Al and Li slightly increased the onset temperature (less than 50?K) as compared with that for pure magnesium. Tensile tests at a temperature of 423?K revealed that the higher the onset temperature, the lower the strain rate sensitivity of the flow stress. It is suggested that the former elements (Y and Ag) are more effective in suppressing GBS in magnesium alloys than the latter ones (Zn, Al and Li). The suppression of GBS was associated with low grain boundary energy, and the extent to which the energy is reduced depended on the alloying element. It was suggested that the change in the lattice parameter (the so-called c/a ratio) affects the grain boundary energy, and thus, the occurrence of GBS.     

The effect of Zn on precipitation in Al–Mg–Si alloys

Effects of addition of Zn (up to 1 wt%) on microstructure, precipitate structure and intergranular corrosion (IGC) in an Al–Mg–Si alloys were investigated. During ageing at 185?°C, the alloys showed modest increases in hardness as function of Zn content, corresponding to increased number densities of needle-shaped precipitates in the Al–Mg–Si alloy system. No precipitates of the Al–Zn–Mg alloy system were found. Using high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), the Zn atoms were incorporated in the precipitate structures at different atomic sites with various atomic column occupancies. Zn atoms segregated along grain boundaries, forming continuous film. It correlates to high IGC susceptibility when Zn concentration is ~1wt% and the materials in peak-aged condition.     

Threshold stress for superplasticity in solid solution magnesium alloys

The effect of alloying elements on the threshold stress for superplasticity was investigated using two binary solid solutions, namely, Mg–Al and Mg–Y alloys. Both alloys exhibited superplasticity, and in spite of the absence of fine particles showed threshold-stress-like behavior. Different origins were suggested for the threshold-stress-like behavior after considering grain growth during deformation. The threshold-stress-like behavior in Mg–Al alloys originates from the effects of microstructural instability (grain-growth hardening). On the other hand, analysis of grain-boundary segregation suggested that the threshold-stress-like behavior in Mg–Y alloy originates from the segregation of yttrium in grain boundaries and its interaction with grain-boundary dislocations.     

Solute-second phase interaction for Mg,Ag and Zn in Al–Li alloys

ABSTRACT

Early experiments have shown the promises of alloying with Mg?+?Ag (or Mg?+?Zn) on the performance of Al–Li alloys. To better understand the interaction between solutes and second phases in Al–Li alloys, Mg, Ag and Zn segregation to Al/δ′ interface as well as their substitution in δ′ bulk were investigated at the atomic level using first principles modelling and calculations. Energetics results and local charge analyses revealed that Mg, Ag and Zn can segregate to Al/δ′ interface by different preference, but have no significant influence on the interface adhesion. Ag and Zn can also dissolve into δ′ bulk, and enhance the local metallic bonding with nearest-neighboring Al atoms. Based on these results, a multi-fold benefit mechanism was suggested for the combined alloying with Mg?+?Ag (or Mg?+?Zn) in Al–Li alloys.     

Precipitation and fracture behaviour of Fe–Mn–Ni–Al alloys

The effects of Al addition on the precipitation and fracture behaviour of Fe–Mn–Ni alloys were investigated. With the increasing of Al concentration, the matrix and grain boundary precipitates changed from L1₀ θ-MnNi to B2 Ni₂MnAl phase, which is coherent and in cube-to-cube orientation relationship with the α′-matrix. Due to the suppression of the θ-MnNi precipitates at prior austenite grain boundaries (PAGBs), the fracture mode changed from intergranular to transgranular cleavage fracture. Further addition of Al resulted in the discontinuous growth of Ni₂MnAl precipitates in the alloy containing 4.2?wt.% Al and fracture occurred by void growth and coalescence, i.e. by ductile dimple rupture. The transition of the fracture behaviour of the Fe–Mn–Ni–Al alloys is discussed in relation to the conversion of the precipitates and their discontinuous precipitation behaviour at PAGBs.     

Effect of alloying elements on room temperature tensile ductility in magnesium alloys

The impact of alloying elements on the room temperature tensile behaviour was investigated for a wide range of strain rates using eight types of extruded Mg-0.3 at.% X (X = Ag, Al, Li, Mn, Pb, Sn, Y and Zn) binary alloys with an average grain size of 2–3 μm. The solid solution alloying element affected not only tensile plasticity but also rate-controlling mechanism for these fine-grained magnesium alloys. Most of the alloys exhibited an elongation-to-failure of 20–50% , while the alloys with a high m-value exhibited large tensile plasticity, such as an elongation-to-failure of 140% in a strain rate of 1 × 10^?5 s^?1 for the Mg–Mn alloy. This elongation-to-failure is more than two times larger than that for pure magnesium. This is due to the major contribution of grain boundary sliding (GBS) on the deformation. Microstructural observations reveal that grain boundary segregation, which is likely to affect gain boundary energy, plays a role in the prevention or enhancement of GBS. The present results are clearly expected to open doors to the development of magnesium alloys with good secondary formability at room temperature through the control of alloying elements.     

Compressive strength and hot deformation mechanisms in as-cast Mg-4Al-2Ba-2Ca (ABaX422) alloy

The behaviour of an as-cast ABaX422 Mg alloy has been evaluated with regard to its compressive strength in the temperature range 25–250?°C and hot working characteristics in the range 260–500?°C. The microstructure of the as-cast alloy has intermetallic phases Mg₁₇Ba₂ and (Al, Mg)₂Ca at the grain boundaries and is fine grained. The alloy has compressive strength better than AZ31 with Ca and Zn, which was attributed to the finer grain size. A processing map developed to characterize its hot working behaviour revealed two dynamic recrystallization domains in the temperature and strain rate ranges of (1) 300–390?°C/0.0003–0.001?s^?1 and (2) 400–500?°C/0.0003–0.5?s^?1. In the first domain, basal?+?prismatic slip occurs along with recovery by climb while in the second domain, second-order pyramidal slip dominates and recovery occurs by cross-slip. The apparent activation energy estimated in Domains 1 and 2 are 169 and 263?kJ/mol respectively, both being higher than that for self-diffusion suggesting that the intermetallic particles in the matrix cause considerable back stress. Bulk metal working of this alloy may be done in Domain 2 which ensures high workability while finish working may be done in Domain 1 in order to achieve a fine grained component. The alloy exhibits flow instability regimes at higher strain rates, in both the lower and higher temperature regions of the processing map, the manifestation being adiabatic shear band formation and flow localization respectively.     

Al、Zn、Mn、Zr、Ca对Mg合金电子结构影响的第一性原理研究

应用密度泛函理论研究了合金元素Al、Zn、Mn、Zr、Ca对α-Mg合金电子结构的影响。对合金元素添加后的结构进行了优化。在稳定结构的基础上,通过对不同合金元素的形成能、态密度、布居分布、差分电荷密度的分析,认为引起合金性能变化的原因是各合金元素的电负性和原子半径的大小不同所致,对比了合金元素对材料电子结构的影响,从理论上解释了Zr、Ca强烈的合金强化、细化作用。     

Deformation behaviour of ultrafine and nanosize-grained Mg alloy synthesized via mechanical alloying

Bulk Mg–5Al alloys were consolidated from powders that had been mechanically alloyed over different milling durations. The microstructural evolution, and physical and mechanical properties of the alloys were investigated. Mechanical measurements revealed a change in deformation behaviour after certain milling durations. At short milling duration, high yield strength was obtained through dislocation strengthening mechanisms predominantly by grain refinement and to a lesser extent by solid solution strengthening and particle dispersion strengthening. However, at longer milling durations, low yield strength was observed and the strengthening mechanisms at work in short milling durations appeared to be no longer effective. Enhanced ductility with no work hardening behaviour was observed in samples with a mean grain size of 45?nm. It appeared that the significantly large increase in the grain boundary regions played an important role in the room temperature deformation of the alloys. The possibility of a diminishing effect of the dislocation strengthening mechanisms and the onset of grain boundary deformation modes for the softening phenomenon and the absence of work hardening at some nanoscale grain sizes are discussed.     

Micromechanical model for fracture toughness prediction in Al–Zn–Mg–Cu alloy forgings

An attempt has been made to model the plane-strain fracture toughness, K _Ic, in Al–Zn–Mg–Cu alloy forgings subjected to overageing. The proposed model, based on the multiple micromechanisms, reveals the quantitative relations between fracture toughness, fraction of all fracture modes and microstructural parameters associated with multiscale-sized second-phase particles and precipitate-free zones. The new model is validated by the present quantitative data of microstructural and fractographic analysis performed along with mechanical tests on hot-forged plates in T73 condition. The relevant parameters changed by the compositional variations were determined in two orientations. It was found that the predicted K _Ic values represent the tendency of fracture toughness change well. The new model provides better agreement for the case of dominant transgranular fracture mode.     

Atomistic modeling of ternary additions to NiTi and quaternary additions to Ni–Ti–Pd,Ni–Ti–Pt and Ni–Ti–Hf shape memory alloys

The behavior of ternary and quaternary additions to NiTi shape memory alloys is investigated using a quantum approximate method for the energetics. Ternary additions X to NiTi and quaternary additions to Ni–Ti–Pd, Ni–Ti–Pt, and Ni–Ti–Hf alloys, for X=Au, Pt, Ir, Os, Re, W, Ta,Ag, Pd, Rh, Ru, Tc, Mo, Nb, Zr, Zn, Cu, Co, Fe, Mn, V, Sc, Si, Al and Mg are considered. Bulk properties such as lattice parameter, energy of formation, and bulk modulus of the B2 alloys are studied for variations due to the presence of one or two simultaneous additives.     

Fundamental understanding of Na-induced high temperature embrittlement in Al–Mg alloys

Sodium is an undesirable impurity in aluminium–magnesium alloys. In trace amounts it leads to high temperature embrittlement (HTE), due to intergranular fracture, which results in edge cracking during hot rolling. In the present work, the results of a thermodynamic investigation to elucidate the mechanism are presented. Correlations between HTE, phase formation, temperature and composition in Al–Mg alloys were determined. It is suggested that: (i) HTE is related to the formation of an intergranular Na-rich liquid phase, which significantly weakens the strength of grain boundaries; (ii) for a given Mg content, there exists a maximum Na content above which HTE cannot be avoided; and (iii) for a given alloy, a proper hot-rolling temperature should be chosen with respect to Na and Mg contents to suppress HTE. The HTE sensitive zone and a hot-rolling safe zone of Al–Mg–Na alloys are defined as functions of processing temperature and alloy composition. The tendency of HTE formation was evaluated based on thermodynamic simulations of phase fraction of the intergranular Na-rich liquid phase.     

Room temperature precipitation in quenched Al–Cu–Mg alloys: a model for the reaction kinetics and yield strength development

The microstructural evolution during low temperature ageing of two commercial purity alloys (Al–1.2Cu–1.2Mg–0.2Mn and Al–1.9Cu–1.6Mg–0.2Mn?at.%) was investigated. The initial stage of hardening in these alloys is very rapid, with the alloys nearly doubling in hardness during 20?h ageing at room temperature. The microstructural evolution during this stage of hardening was investigated using differential scanning calorimetry (DSC), isothermal calorimetry and three–dimensional atom probe analysis (3DAP). It is found that, during the hardening, a substantial exothermic heat evolution occurs and that the only microstructural change involves the formation of Cu–Mg co–clusters. The kinetics of cluster formation is analysed and the magnitude of the hardening is discussed on the basis of a model incorporating solid solution hardening and modulus hardening originating from the difference in modulus between Al and clusters.     

Elastic moduli of nanocrystalline binary Al alloys with Fe,Co, Ti,Mg and Pb alloying elements

The paper studies the elastic moduli of nanocrystalline (NC) Al and NC binary Al–X alloys (X is Fe, Co, Ti, Mg or Pb) by using molecular dynamics simulations. X atoms in the alloys are either segregated to grain boundaries (GBs) or distributed randomly as in disordered solid solution. At 0 K, the rigidity of the alloys increases with decrease in atomic radii of the alloying elements. An addition of Fe, Co or Ti to the NC Al leads to increase in the Young’s E and shear μ moduli, while an alloying with Pb decreases them. The elastic moduli of the alloys depend on a distribution of the alloying elements. The alloys with the random distribution of Fe or Ti demonstrate larger E and μ than those for the corresponding alloys with GB segregations, while the rigidity of the Al–Co alloy is higher for the case of the GB segregations. The moduli E and μ for polycrystalline aggregates of Al and Al–X alloys with randomly distributed X atoms are estimated based on the elastic constants of corresponding single-crystals according to the Voigt-Reuss-Hill approximation, which neglects the contribution of GBs to the rigidity. The results show that GBs in NC materials noticeably reduce their rigidity. Furthermore, the temperature dependence of μ for the NC Al–X alloys is analyzed. Only the Al–Co alloy with GB segregations shows the decrease in μ to the lowest extent in the temperature range of 0–600 K in comparison with the NC pure Al.     

Microstructure and texture development of 7075 alloy during homogenisation

The microstructure evolution of Al–Zn–Mg–Cu alloy during homogenisation was studied by optical microscope, field emission scanning electron microscope, energy dispersive X-ray Spectroscopy, differential scanning calorimetry and X-ray diffraction in detailed. It has been found that primary cast structure consisted of primary α (Al), lamellar eutectic structure η Mg(Zn, Cu, Al)₂ and a small amount of θ (Al₂Cu) phase. A transformation of primary eutectic phase from η Mg(Zn, Cu, Al)₂ to S (Al₂CuMg) was observed after 6 h of homogenisation treatment. The volume fraction of dendrite network structure and intermetallic phase was decreased with increase in holding time and finally disappeared after 96 h of homogenisation, which is consistent with the results of homogenisation kinetic analysis. Crystallographic texture of this alloy after casting and 96 h of homogenisation was also studied. It was found that casting process led the development of strong Goss, Brass, P and CuT components, while after homogenisation Cube, S and Copper components became predominant. Mechanical tests revealed higher hardness, yield strength and tensile strength for cast materials compared to homogenised alloys due to the presence of coarse micro-segregation of MgZn₂ phase. The significant improvement of ductility was observed after 96-h homogenisation, which was attributed to dissolution of second phase particles and grain coarsening. Fracture surfaces of the cast samples indicated the presence of shrinkage porosity and consequently failure occurred in the interdendritic regions or grain boundaries with brittle mode, while homogenised alloys failed under ductile mode as evident by the presence of fine dimple surfaces.     

HRTEM study of the effect of deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy

The effect of 10% pre-ageing deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy aged 10?min at 190°C was investigated by high-resolution transmission electron microscopy (HRTEM) in ?100?Al projections. The precipitate nucleation was heterogeneous since all precipitates were found to grow on dislocation lines. The pre-ageing deformation suppresses growth of Gunier–Preston zones and β″ phase. The resulting precipitates are still largely coherent with the aluminium matrix. They appear with two main morphologies; one consists of independent, small cross-sections arising from needles with disordered β′ and B′ structures. The other morphology is a much more continuous decoration where precipitates have elongated and conjoined cross-sections and where a particular precipitate phase could not be determined. All precipitates in this work were found to contain a common near-hexagonal sub-cell (SC) with projected bases a?=?b?≈?0.4?nm. This strongly indicates that they are built over the same Si network, which recently has been demonstrated to exist in all precipitates in the Al–Mg–Si(–Cu) system. For the discrete morphology type the network has one hexagonal base vector parallel to or very near a ?510?Al direction. For the continuous type, one base vector falls along a ?100?Al direction. This orientation of the network is different from previous studies of ternary Al–Mg–Si alloys and must be a direct consequence of the deformation.     

Compositional dependence of the deformation behaviour of ultrahigh-purity Ti–Al alloys

The present study is concerned with the effect of the O and Al concentrations on the deformation behaviour of ultrahigh-purity (UHP) Ti–(48,?50,?52)?at.%?Al alloys using UHP Ti with 30?wt?ppm?O. It has been shown that yield strength increases with increasing O content. Stoichiometric Ti–50?at.%?Al alloys had the lowest yield strength and the highest ductility when the O content was sufficiently low. It is suggested that the deformation mechanism of UHP binary Ti–Al is strongly related to the Al concentration. The deformation substructure of UHP Ti–48?at.%?Al is shown to be dominated by ordinary dislocation as well as deformation twinning and a small portion of superdislocations. The deformation substructure of UHP Ti–50?at.%?Al alloy was similar to that of Ti–48?at.%?Al, but deformation twinning was not observed. Most of dislocation structures of UHP Ti–52?at.%?Al alloy consisted of faulted dipoles. The major deformation mode of UHP Ti–48?at.%?Al and UHP Ti–50?at.%?Al alloys was ordinary dislocation in deformation orientation, which takes advantage of ordinary dislocation slip. However, the major deformation mode in this orientation for UHP Ti–52?at.%?Al alloys was superdislocation slip.     

Dissociaton and energy transfer in molecular impact on surfaces: Experimental and theoretical studies of I2/Mg(100) and I2/sapphire

Solute segregation to antiphase boundaries (APBs) in long-range ordered alloys and its effects on antiphase domain coarsening kinetics have been investigated theoretically, and calculations have been carried out to model the structure and properties of APBs in B2-ordered FeAl alloys. Equilibrium segregation was studied by using the continuum diffuse-interface model of Cahn and Hilliard to calculate profiles of order parameter and composition, as well as interfacial free energy. The migration kinetics of APBs with segregation have been investigated theoretically for the low-velocity regime. A differential equation describing concentration deviations from the equiibrium profile is derived, and approximate solutions to the equation are determined to predict segregation profiles for migrating APBs in FeAl alloys. Measurements of domain coarsening kinetics in FeAl alloys are presented for a temperature range in which segregation was predicted theoretically. A marked slowing of domain coarsening kinetics in this range was observed.