超声导波管道缺陷定位方法研究*

本文提出了一种基于多换能器的超声导波管道缺陷定位方法,利用两个环形换能器阵列分别接收与缺陷相关的反射信号和透射信号,实现管道缺陷轴向及周向定位。首先利用变分模态分解法对信号进行滤波,在滤除噪声的基础上对信号进行小波变换,获得缺陷反射的导波时频信息,根据反射波的渡越时间计算缺陷在管道轴向的位置。在缺陷的周向定位上,提出一种损伤指数迭代方法,根据透过缺陷后导波的损伤指数来计算缺陷的周向位置及周向长度。仿真和实验结果表明,本文所采用的方法能够较为准确的测量出管道上缺陷的位置及周向长度。     

圆管超声导波频散与多模态特性研究*

超声导波检测技术作为一种新兴的无损检测技术广泛应用于圆管类结构。为选择合适于不同缺陷检测的导波模态,推导分析了圆管导波传播的运动方程和频散方程;利用数值计算的方法得到了超声导波在圆管中传播的频散曲线和各模态沿壁厚方向的位移分布图,分析得出各个模态对不同缺陷的敏感程度;以一种特定的圆管为例,建立圆管缺陷有限元模型,对不同类型圆管缺陷对导波传播特性的影响进行仿真计算。结果表明,纵向模态对周向缺陷比较敏感,而扭转模态则对轴向缺陷更敏感,仿真结果与理论分析结果相吻合,为圆管缺陷检测的超声导波模态选择提供了理论依据。     

圆管超声导波频散与多模态特性

超声导波检测技术作为一种新兴的无损检测技术广泛应用于圆管类结构。为选择合适于不同缺陷检测的导波模态,推导分析了圆管导波传播的运动方程和频散方程;利用数值计算的方法得到了超声导波在圆管中传播的频散曲线和各模态沿壁厚方向的位移分布图,分析得出各个模态对不同缺陷的敏感程度;以一种特定的圆管为例,建立圆管缺陷有限元模型,对不同类型圆管缺陷对导波传播特性的影响进行仿真计算。结果表明,纵向模态对周向缺陷比较敏感,而扭转模态则对轴向缺陷更敏感,仿真结果与理论分析结果相吻合,为圆管缺陷检测的超声导波模态选择提供了理论依据。     

SH波在中厚板对接焊缝中的传播特性

本文对应用于中厚板对接焊缝缺陷检测的SH波传播特性进行了理论和实验研究。基于半解析有限元法建立标准对接焊缝的有限元模型,获得SH波在结构中的能量分布和衰减特性,并探索不同对接焊缝结构对导波能量集中特性的影响,最后通过实验验证SH波的衰减情况和实际缺陷检测效果。结果表明,SH模态能量集中、衰减小、传播特性稳定,当焊缝结构特征加强时,模态主位移更为集中,实验得出利用SH波进行中厚板长距离对接焊缝的缺陷检测具有一定的研究价值和意义。本研究为提高中厚板对接焊缝缺陷检测效果提供理论依据,也为焊缝特征导波检测的实际应用奠定基础。     

周向超声导波对管道纵向缺陷检测的研究

在弹性动力学理论的基础上,研究了管道中周向超声导波的传播及其频散特性,并数值计算了周向导波的频散曲线。通过所建立的超声导波实验系统,在理论上与实验上研究了斜探头的入射角、频率及周向导波模态的关系,并在外径为88.8 mm、内径为80.8 mm的管道中激励出特定的单一模态周向导波;同时,利用单一模态周向导波对该管道表面上长25 mm、宽1 mm、深0.7 mm的人工缺陷进行了检测。结果表明,同在板中激励单一Lamb波模态类似,选用特定角度的斜探头与特定频率可在管道中激励出单一周向导波模态并有望应用于管道缺陷的检测。     

管道弯头对低频纵向导波传播特性影响分析

管道弯头显著改变了导波传播特性,影响了对检测信号的解读,研究弯头对导波传播特性的影响是实现复杂管道系统导波检测的基础。采用半解析有限元法计算弯管导波频散曲线,分析了弯管导波频散曲线所呈现的不同特征,并基于弯管导波频散曲线,以低频L(0,1)模态导波为研究对象,实验研究了低频L(0,1)模态导波通过管道弯头时的模态变换特征。研究结果发现,当L(0,1)模态导波通过管道弯头时,不仅会发生L(0,1)到F(1,1)的模态变换,还会模态变换出反向L(0,1)模态导波,即弯头反射现象,且随着激励频率的降低和弯头弯曲半径的减小,弯头反射现象愈发明显。研究结果将深化对弯管导波传播特性的认识,推动导波检测技术在复杂管道系统检测中的应用。      

基于时反导波检测的管道缺陷圆周定位研究

用传递函数的观点,分析由缺陷这个被动的导波源产生的时间反转波场的传播方式.通过推导时间反转波幅值的表达式,在理论上论证了时间反转聚焦效应可用于管道导波缺陷的检测和定位.在分析影响缺陷定位的重要因素的同时,阐述了基于时间反转理论的管道单缺陷和双缺陷定位试验研究,进一步说明了在管道导波检测时,采用试验与有限元结合的方式实现缺陷的轴向和周向定位的方法是实际可行的,该方法同时还解决了管道轴向位置相同的双缺陷辨识问题.     

带粘弹性包覆层充液管道中的超声导波纵向模态

理论分析和实验研究了超声导波纵向模态在带粘弹性包覆层充液管道中的传播特性。得到了纵向模态的频散曲线。以此确定了适合带粘弹性包覆层充液管道缺陷检测的一定频带的纵向模态。经分析认为,频散小,衰减低的频带0～50 kHz的L(0,1)模态和未受干扰的L(0,2)模态分支部分,如频带170～210 kHz的L(0,4)模态,适合检测外直径25 mm,壁厚1．2 mm,外壁涂覆0．35 mm厚环氧树脂的充水钢管中的缺陷。而频散和衰减大,能量主要在水或环氧树脂粘弹性层中传播的纵向模态则不适合检测该类管道中的缺陷。     

复合圆管界面特性对周向超声导波二次谐波发生效应的影响分析

研究了复合圆管的管间界面特性对周向超声导波二次谐波发生效应所产生的影响.在二阶微扰近似条件下,将周向超声导波传播过程中的非线性效应视为其线性波动响应的一个二阶微扰.采用界面弹簧模型对复合圆管的管间界面特性进行描述.根据导波的模式展开分析方法,伴随基频周向超声导波传播所发生的二次谐波可视为由一系列二倍频周向导波模式叠加而成.管间界面特性的变化可从多个方面对二倍频周向导波模式的展开系数及声场产生影响,尤其是界面特性的变化所引起的周向超声导波相速度的改变,将显著地影响到二次谐波随传播周向角的积累增长程度.理论及数值分析结果表明,周向超声导波的二次谐波发生效应随管间界面特性的改变而发生非常敏感的变化,可将其用于准确定征复合圆管的管间界面性质.     

液态金属快堆主管道中超声导波传播特性研究

讨论了钠冷快堆(Sodium-cooled Fast Reactor,SFR)主管道的整体温度和内部液态金属钠流动速度的变化对管道导波传播特性的影响。推导了充液管道中导波频散方程的一般形式,并给出了管道内液态金属钠处于流动状态下的导波频散方程。采用数值计算方法获得了管内液态金属钠处于不同温度和不同流速时的导波纵向模式频散曲线和导波时域波形。结果表明,温度变化对基阶纵向模式的影响较小,但对高阶纵向模式的影响较大;液态钠流速增大会使导波频散曲线向高频轻微移动,但在实际检测中可以忽路管内液体流动速度的影响。通过对时域接收波形的模拟计算,进一步考察了液态金属钠的温度及流动速度变化对导波传播的影响,并通过对比不同模态的激发特点和不同频段的导波时域波形特点,结合导波频散曲线,给出了适用于SFR管道超声无损检测的导波模态和声源激发频段选择方案。      

板状结构Lamb波频散补偿与聚焦接收成像检测

对板状结构中Lamb波的频散和多模现象进行了理论分析,采用有限元仿真方法获取了Lamb波与缺陷作用后的回波信号,对信号进行聚焦接收处理,即在一定距离范围内利用导波频散特性对各个模式信号进行频散补偿,提取补偿后信号的幅值,结果表明当所得信号幅值最大时,所对应的补偿距离等于缺陷与换能器之间的实际距离.利用这一结论,提出了以...     

圆管结构中周向导波非线性效应的模式展开分析

在二阶微扰近似条件下, 采用导波模式展开分析方法研究了圆管结构中周向导波的非线性效应. 伴随基频周向导波传播所发生的二次谐波, 可视为由一系列二倍频周向导波模式叠加而成. 从动量定理出发, 结合柱坐标系下非线性应力张量及其散度的数学表达式, 针对圆管中某一基频周向导波模式, 推导出相应的二倍频应力张量及二倍频彻体驱动力的数学表达式, 建立了确定二倍频周向导波模式展开系数的控制方程, 得到了伴随基频周向导波传播所发生的二次谐波声场的形式解. 理论分析和数值计算表明, 当构成二次谐波声场的某一二倍频周向导波模式与基频周向导波的相速度匹配时, 该二倍频周向导波模式的位移振幅表现出随传播周向角积累增长的性质; 当两者的相速度失配时, 二倍频周向导波的振幅随传播周向角表现出“拍”效应.     

Scattering of the fundamental anti-symmetric Lamb wave at delaminations in composite laminates

An analysis of the scattering characteristics of the fundamental anti-symmetric (A(0)) Lamb wave at a delamination in a quasi-isotropic composite laminate is presented. Analytical solutions for this problem do not exist due to the anisotropic nature and multilayer characteristics of composite laminates. This study uses a three-dimensional finite element (FE) method and experimental measurements to provide physical insight into the scattering phenomena. Good agreement is found between simulations and experimental measurements. The results show that the A(0) Lamb wave scattering at a delamination in composite laminates is much more complicated than the scattering at a defect in isotropic plates. Scatter amplitudes and scatter directivity distributions depend on the delamination size to wavelength ratio and the through-thickness location of the delamination damage. The study also investigates the feasibility of the common experimental practice of simulating delamination damage by bonding masses to the surface of composite laminates for guided wave damage detection and characterization methodologies verifications. The results suggest that care is required to use bonded masses to simulate delamination damage for verifying and optimizing damage characterization techniques. In summary, the results of the investigation help to further advance the use of the A(0) Lamb wave for damage detection and characterization.     

Detection of fatigue-induced micro-cracks in a pipe by using time-reversed nonlinear guided waves: a three-dimensional model study

Localization of fatigue-related micro-cracks in pipelines is of increasing importance in industrial applications. A three-dimensional (3D) fatigue-crack imaging technique combining nonlinear guided waves with time reversal is proposed in this paper for potential applications in pipeline inspections. By using this method, the non-classical nonlinear guided waves generated from micro-cracks with hysteretic behavior are recorded, and the third harmonic waves are used to reconstruct the fatigue-crack images in a pipe by using a time reversal (TR) process. The feasibility of this method is examined by the imaging simulations for a steel pipe with varied defect areas. A finite-difference time-domain (FDTD) code is programmed to solve the wave equations under cylindrical coordinates, and simulate the experimental process of wave propagation. The results show that: (1) the proposed technique has excellent spatial retrofocusing capability; (2) the accuracy of defect localization and sizing depends on the crack orientation and the adopted guided wave mode; and (3) different displacement/stress components have varied sensitivities to the crack orientation.     

The reflection of the fundamental torsional mode from cracks and notches in pipes

A quantitative study of the reflection of the T(0,1) mode from defects in pipes in the frequency range 10-300 kHz has been carried out, finite element predictions being validated by experiments on selected cases. Both cracklike defects with zero axial extent and notches with varying axial extents have been considered. The results show that the reflection coefficient from axisymmetric cracks increases monotonically with depth at all frequencies and increases with frequency at any given depth. In the frequency range of interest there is no mode conversion at axisymmetric defects. With nonaxisymmetric cracks, the reflection coefficient is a roughly linear function of the circumferential extent of the defect at relatively high frequencies, the reflection coefficient at low circumferential extents falling below the linear prediction at lower frequencies. With nonaxisymmetric defects, mode conversion to the F(1,2) mode is generally seen, and at lower frequencies the F(1,3) mode is also produced. The depth and circumferential extent are the parameters controlling the reflection from cracks; when notches having finite axial extent, rather than cracks, are considered, interference between the reflections from the start and the end of the notch causes a periodic variation of the reflection coefficient as a function of the axial extent of the notch. The results have been explained in terms of the wave-number-defect size product, ka. Low frequency scattering behavior is seen when ka < 0.1, high frequency scattering characteristics being seen when ka > 1.     

Detection of defects in cylindrical structures using a time reverse method and a finite-difference approach

The detection and characterization of defects in structures is an important issue in non-destructive testing. To avoid the scanning of large samples, guided elastic waves, which propagate along the structure, are excited. These waves interact with a defect, which results in a scattered wave field. In an experiment, the displacements of these scattered waves are recorded over time for a fixed axial coordinate at a number of circumferential positions of a circular cylindrical tube. Since in complex structures it is difficult to determine the axial and particularly circumferential position of the defect directly from the time signals, a time reversed numerical simulation is performed. There the measured displacement histories are reversed in time and used as displacement excitations in a simulation of the tested structure. A three-dimensional code in cylindrical coordinates, based on a velocity-stress finite-difference method, is used to simulate the wave propagation. As long as the geometric and material parameters are chosen equivalent to the performed experiment, the scattered waves travel back through the simulated structure and interfere, even if no defect is present in the numerical model. The result is an increase of the amplitudes of the stress and displacement components at the location where the defect was in the tested sample.     

The effect of pipe bend on low-frequency longitudinal mode guided wave propagation

The pipe bend significantly changes the propagation characteristics of guided wave,and makes the interpretation of the received signals difficult.Therefore,better understanding of guided wave propagating in bended pipe is essential for the inspection of pipeline comprising bends.First of all,the different features of dispersion curves derived with the semi-analytical finite element method for guided wave in bended pipes are summarized.Secondly,based on the dispersion curves for guided wave in bended pipes,experiments are performed to investigate the mode conversions of L(0,1) mode guided wave traveling through pipe bends.It is found that,except for the mode conversion from L(0,1) to F(1,1),the L(0,1) reflections of bends are also observed in some cases,which are proven to be the mode converted negative L(0,1)mode guided wave,and the negative L(0,1) mode guided wave becomes more obvious with the decrease of excitation frequency and bending radius.The findings of this paper will provide some insight for guided wave behavior in bended pipe,and generalize the application of guided wave inspection in practical pipelines.     

Guided wave propagation and mode differentiation in hollow cylinders with viscoelastic coatings

Guided wave propagation theories have been widely explored for about one century. Earlier theories on single-layer elastic hollow cylinders have been very beneficial for practical nondestructive testing on piping and tubing systems. Guided wave flexural (nonaxisymmetric) modes in cylinders can be generated by a partial source loading or any nonaxisymmetric discontinuity. They are especially important for guided wave mode control and defect analysis. Previous investigations on guided wave propagation in multilayered hollow cylindrical structures mostly concentrate on the axisymmetric wave mode characteristics. In this paper, the problem of guided wave propagation in free hollow cylinders with viscoelastic coatings is solved by a semianalytical finite element (SAFE) method. Guided wave dispersion curves and attenuation characteristics for both axisymmetric and flexural modes are presented. Due to the fact that dispersion curve modes obtained from SAFE calculations are difficult to differentiate from each other, a mode sorting method is established to distinguish modes by their orthogonality. Theoretical proof of the orthogonality between guided wave modes in a viscoelastic coated hollow cylinder is provided. Wave structures are also calculated and discussed in view of wave mechanics in multilayered cylindrical structures containing viscoelastic materials.