Tribological Properties of Hydroxyl-Terminated Liquid Nitrile Rubber-Modified Polyurethane/Epoxy Interpenetrating Polymer Network Composites

A series of castor oil-based polyurethane (PU)/epoxy resin (EP) graft interpenetrating polymer network (IPN) composites modified by two kinds of hydroxy-terminated liquid nitrile rubber (HTLN) was prepared. A systematic investigation of the tribological properties of the two kinds of HTLN-modified PU/EP IPN composites was carried out through a pin-on-disk arrangement under dry sliding conditions. Experimental results revealed that the incorporation of HTLN can improve the friction and wear properties of PU/EP IPN significantly. Both the friction coefficient and wear loss decreased with increasing content of HTLN. The worn surfaces of the samples were analyzed using scanning electron microscope and a three-dimensional (3D) noncontact surface-mapping profiler; the results showed that the worn surfaces of the PU/EP IPN composites became smooth when the HTLN was added. The mechanisms for the improvement of tribological properties are discussed.     

Damping,thermal, and mechanical properties of polyurethane based on poly(tetramethylene glycol)/epoxy interpenetrating polymer networks: effects of composition and isocyanate index

A series of polyurethane (PU) samples based on poly(tetramethylene glycol)/epoxy resin (EP) graft interpenetrating polymer networks (IPNs) were prepared and their damping, thermal, and mechanical properties were systematically studied in terms of composition and the value of the PU isocyanate index (R). The damping properties and thermal stability measurements revealed that the formation of PU/EP IPN could improve not only the damping capacity but also the thermal stability. Meanwhile, mechanical tests showed that the tensile strengths of the IPNs decreased while their impact strengths increased with increasing PU content. The value of R also had significant impacts on the properties of the IPNs when the PU and EP ratio was fixed, which could be an effective means for manipulating the fabrication of PU/EP IPNs. The morphologies of the PU/EP IPNs were observed by SEM and AFM characterization and the relationship between the morphologies and properties is discussed. With the results in hand, the PU/EP IPNs hold promise for use in structural damping materials.     

Studies on wettability, mechanical and tribological properties of the polyurethane composites filled with talc

A series of polyurethane (PU)/talc composites modified by a high molecular weight hydroxyl-terminated polydimethylsiloxane (HTPDMS) were prepared. The effect of the talc content on the mechanical, wettability and tribological properties of the PU composites was studied. Tensile strength of the PU composites reached to the maximum after adding 5% talc. The water contact angles (CA) of the original surfaces and worn surfaces of the polyurethane composites were measured. The experimental results indicated that the contact angles of the worn surface increased after friction. The friction and wear experiments were tested on a MRH-3 model ring-on-block test rig at different sliding speeds and loads under dry sliding and water lubrication. Experimental results revealed that the talc contributed to largely improve the tribological properties of the PU composites. The coefficient of friction (COF) of the composites increased with increasing talc. Scanning electron microscopic (SEM) investigations showed that the worn surfaces of the talc filled PU composites were smoother than pure polyurethane under given load and sliding speed.     

Physical Properties of Micro Hollow Glass Bead Filled Castor Oil-Based Polyurethane/Epoxy Resin IPN Composites

A series of micro hollow glass beads (HGB) filled castor oil-based polyurethane/epoxy resin graft interpenetrating polymer network (IPN) composites were prepared. The tensile and impact strengths, impact fractured surfaces, damping properties and thermal stability of the IPN composites were studied systematically in terms of composition. Results revealed that the addition of HGB into polyurethane/epoxy IPN can significantly improve not only the tensile strength but also the impact strength. The tensile strength was increased by 61% and at the same time the impact strength was increased by 25% when the HGB content was 1.5%. The damping properties were better than the composition of 0.5% or 2% HGB content when the HGB content was 1% or 1.5%. The thermal decomposition temperature was also slightly improved by the incorporation of HGB. It is suggested that the HGB reinforced polyurethane/epoxy resin IPN composites could be used as structural damping materials.     

Damping,Thermal, and Mechanical Properties of Polycaprolactone-Based PU/EP Graft IPNs: Effects of Composition and Isocyanate Index

A series of polycaprolactone (PCL)-based polyurethane (PU)/epoxy resin (EP) graft interpenetrating polymer networks (IPNs) were prepared and their damping propertiesand thermal stability, as well as mechanical properties, were systematically studied in terms of composition and the values of the PU isocyanate index (R). The morphologies of the PU/EP IPNs were observed by scanning electron microscope (SEM) and atomic force microscope (AFM) characterization and the relationship between the morphologies and the properties is also discussed. The damping properties and thermal stability measurements revealed that the formation of PU/EP IPNs could significantly improve not only the damping properties but also the thermal stability. Meanwhile, the mechanical tests showed that the tensile strengths of the IPNs decreased, while their impact strengths increased with increasing PU content. The value of the PU isocyanate index also had significant impacts on the properties of the IPNs when the PU to EP ratio was fixed, which could be an effective means for manipulating the fabrication of PU/EP IPNs. From the results obtained, the PCL-based PU/EP IPNs hold promise for use in structural damping materials.     

Polyaniline-coated kenaf core and its effect on the mechanical and electrical properties of epoxy resin

Novel conducting kenaf core/polyaniline (KC-PANI) biofibers were successfully prepared via in situ oxidative polymerization. The newly developed conducting KC achieved enhancement in DC conductivity up to seven fold compared to the raw KC. Enhanced interaction was obtained between the acetylated KC-PANI surfaces compared to untreated KC-PANI, without significant loss in the cellulose crystallinity. The morphological analysis revealed uniform layers of PANI deposited on the surface of acetylated KC. Epoxy resin (EP) containing KC-PANI (EP/KC-PANI composites) showed that the electrical percolation of KC-PANI occurred at 20?wt.%. The tensile strength of the EP/KC-PANI composites was slightly reduced compared to that of EP/KC composites at the same loading fraction. However, the flexural test revealed that the presence of KC-PANI increased the flexural strength of the EP composites by up to 15?wt.% loading. Electron micrograph of the EP/KC-PANI composite indicated favourable adhesion between components.     

Structure and Properties of Poly(Oxypropylene) Diamine Intercalated Montmorillonite/Epoxy Composites

Abstract

A type of micro-multilayer particles with a structure similar to that of nacre was prepared by poly(oxypropylene) diamine (POPD) intercalating organic montmorillonite (OMMT). The prepared particles were then blended with epoxy resin (EP) to obtain high performance EP composites. The Fourier transform infrared spectroscopy, X-ray diffraction, thermogravimetric analysis and contact angle analysis of the OMMT showed that the (POPD) had been successfully intercalated into the OMMT and the micro-multilayer particles were obtained as expected. Transmission electron microscope observation of the cured composites further confirmed that the micro-multilayer particles were well maintained in the EP network. The tensile and bending strength and glass transition temperature of the OMMT/EP composites were all increased compared with those of the EP. All these showed that the addition of the OMMT was an effective way to obtain high performance EP composites.     

Interfacial reaction of silver ultra-thin film deposited on interpenetrating polymer network substrate by liquor-phase reduction

The interfacial reaction, metal transformations, and nonmetal bond types of silver ultra-thin film deposited on polyurethane (PU) based interpenetrating polymer networks (IPN) substrate by the liquor-phase reduction at room temperatures were studied by atomic force microscope (AFM), X-ray photoelectron spectroscopy (XPS) and attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR). The IPN substrate was prepared by dip-pulling precursors onto a silicon wafer or a glass plate, followed by solidification at room temperature. The interpenetrate structures of IPN with two crosslinked networks restricted the aggregation of silver during the reduction and deposition. The devised -OH terminal group in PU simplified the determination of reactive site in IPN and reinforced the adhesion between IPN and silver through interfacial reaction. The XPS results, which matched well with the ATR-FTIR results, verified the chemical reactive site of PU in IPN with silver in the oxide state.     

Castor Oil-Based Polyurethane/Epoxy Intercross-linked Polymer Network Adhesives for Metal Substrates

Castor oil based polyurethane (CO-PU) was first synthesized from castor oil and 4, 4’-diphenyl-methane-diisocyanate (MDI). Then, a series of CO-PU/epoxy (EP) intercross-linked polymer network (ICPN) adhesives for metal substrates were prepared by a sequential method. The functional groups, tack -free time, mechanical properties, adhesive properties, and thermal stability were studied. Fourier transform infrared spectroscopy analysis indicated that an ICPN structure was formed through the introduction of CO-PU into EP. Results of adhesive measurements showed that the maximal value of lap shear strength was achieved at the CO-PU content of 20%. Thermogravimetric analysis results indicated that thermal stability of the adhesive film decreased with increased CO-PU content.     

Morphology and mechanical properties of reconstituted wood board waste-polyethylene composites

The morphology and mechanical properties of reconstituted wood board waste-polyethylene composites were studied using virgin polyethylene (PE) and 2 wt% maleic anhydride (MA) modified polyethylene (MAPE) as matrices. Although the wood waste (WW) and PE are not compatible with each other, dynamic mechanical analyses (DMA) show considerable shifting in the α-transition temperature and crystallisation temperature (T _c) of PE in the unmodified composites, indicating physical interaction between PE and WW. The increase in crystallinity with increasing WW content up to 50 wt% indicates that WW is a potential nucleating agent for PE. However, the tensile strength of the unmodified composites gradually decreases with WW content, indicating that the improvement in interface adhesion is essential for WW to be used as reinforcing fillers. Fourier transform infrared spectroscopic (FTIR) results indicate that MAPE interacts with WW through esterification and hydrogen bonding to form good adhesion between the two phases. Inward shifting in glass transition temperature (T _g) for the MAPE-based composites containing less than 60 wt% WW indicates that WW and MAPE are partially compatible with each other. SEM micrographs of MAPE-based composites provide further evidence for this mechanism. The tensile strength of the MAPE-based composites is clearly higher than that of the virgin PE-based composites.