Conventional electromagnetic acoustic transducer development for optimum Lamb wave modes

Lamb waves are normally utilized for inspecting thin metal sheets. Wheel type probes using piezoelectric oscillators have generally been used as the sensors for Lamb waves. Recently, the electromagnetic acoustic transducer (EMAT) has been developed and is beginning to be used as a Lamb wave detector. We have developed a useful type of transducer for Lamb waves. The new EMAT consists of a meander coil with a narrow distance of 2.5 mm and has a symmetrical structure in the vertical direction for both surface sides. The new EMAT can generate Lamb waves with variable wavelengths corresponding to the frequency range from approximately 300 kHz to 2.5 MHz and multiple modes, and can also generate selected symmetrical and anti-symmetrical mode Lamb waves. It is demonstrated that the optimum Lamb wave mode could be produced by the appropriate positioning of the EMATs and controlling the phase (same or inversed) of the electrical signal driving the device. The described EMAT can be used to examine steel (or other material) sheets of different thickness. It is also shown that the S0 (0.3 MHz) mode Lamb wave is the most effective for the deepest (up to 6 mm) penetration.     

On-line measurement of texture,thickness and plastic strain ratio using laser-ultrasound resonance spectroscopy

Laser-ultrasound resonance spectroscopy, a non-contact ultrasonic technique, was used to determine reliably and rapidly the crystallographic texture, the average plastic strain ratio, and the thickness of sheet metal on the production line. As with laser-ultrasonics, a short laser pulse is used to generate a wide-band pulse of ultrasound and a laser interferometer is used for its detection. In this paper, a large number of echoes are collected and analyzed together using Fourier techniques to measure the natural resonance frequencies in the thickness of the sheet. One longitudinal and two shear resonance frequencies were measured together with their harmonics. From these frequencies, two crystallographic orientation distribution coefficients, W(400) and W(420), are obtained, as well as a highly accurate measurement of the sheet thickness that is corrected for changes in ultrasonic velocity caused by texture variations. Using these coefficients, the average and in-plane twofold and fourfold variations of the plastic strain ratio, respectively r delta(2)r, and delta(4)r, can be evaluated. These parameters are indications of the formability of metals sheets, which is of industrial interest. Measurements on 1 mm thick, low carbon steel sheets have shown the following measurement accuracies: r to within +/-0.08, delta(2)r, and delta(4)r to within +/-0.1, and thickness to better than +/-1 microm. On-line tests at LTV Steel Company showed that the sensitivity of the apparatus is sufficient to detect systematic variations in texture along the length of similar production coils and that the on-line repeatability for r was of order +/-0.02.     

Development of an advanced multimode automatic ultrasonic texture measurement system for laboratory and production line application

We present work on the development of an ultrasonic texture measurement system for sheet metals using non-contact transducers, suitable for use both in the laboratory and on the production line. Variation of the velocity of the zero-order symmetric (S0) Lamb wave is used to determine the crystallographic texture of polycrystalline metal sheets ranging in thickness from 0.1 to 3 mm. This system features improvements on previous state-of-the-art ultrasonic technology in that it probes velocity over a continuous range of angles using only two electromagnetic acoustic transducers (EMATs). This is demonstrated to offer a significant improvement in accuracy and allows the detection and investigation of asymmetric anisotropies in the sheets. Another advantage of the system is its potential for combining several different measurements using a single pair of transducers. The capability is demonstrated for through-thickness shear wave measurements as well as the zero-order symmetric Lamb wave measurements which are the primary means of determining the texture. The change between generating Lamb and through-thickness bulk waves can be made entirely by changing the electrical circuit connected to the EMATs without modifying the transducer assembly in any way. Measurement of all of the above waves can provide information on the sheet thickness and other physical properties of the sheet in addition to texture. Certain texture parameters can be calculated from both Lamb and shear wave velocities, allowing self-calibration of the system.     

Hybrid laser/broadband EMAT ultrasonic system for characterizing cracks in metals

Detection and characterization of defects in metal parts in industrial and commercial settings has typically been carried out by nondestructive ultrasonic inspection systems. Correct measurement of crack size is critical for lifetime prediction inspections. Normally, measurements are made based on far-field ultrasonic diffraction models and time-of-flight reflection signals making accurate measurements for parts less than approximately 25 mm in thickness impossible. In this work a hybrid noncontacting laser generation/broadband electromagnetic acoustic transducer (EMAT) detection system is used to characterize ideal cracks in aluminum in which the far-field condition for ultrasonic diffraction cannot be met. Time domain signals show that diffracted energy is measured in the geometrical shadow zone of the crack. Fourier transform methods are used to show that the frequency content of the diffracted signals is different than those from the waves that do not interact with the crack. Crack size measurements are made by using the frequency content of the ultrasonic signal rather than time-of-flight information.     

Video techniques applied to the characterization of liquid sheet breakup

The understanding of the disintegration of a thin liquid film is the first step to obtain an accurate model of air-blast atomization. Various physical phenomena are involved in liquid sheet breaking. Planar sheets are often studied, assuming that the sheet behavior is representative of the behavior of real annular sheets, because their investigation is easier using optical techniques. Those kinds of measurements have been applied to determine and quantify the different steps of droplet generation. Global oscillation of the liquid sheet, ligaments formation and their breaking are approached. The evolution of ligament spacing according to oscillation frequency removes the sheet thickness influence. Correlations are now applicable to determine size of initial droplets. In this study the same investigation techniques have been applied on annular and planar configurations to find the eventual discrepancies.     

Lift-off compensation for improved accuracy in ultrasonic lamb wave velocity measurements using electromagnetic acoustic transducers (EMATs)

The crystalline texture of a sheet metal strongly affects its formability, so having knowledge of this texture is of great industrial relevance. The texture of rolled sheet metals, such as aluminium and steel, may be determined by ultrasonic measurement of the velocity of the zero order symmetric (S(0)) Lamb wave as a function of angle to the rolling direction. Electromagnetic acoustic transducers (EMATs) may perform this measurement without contacting the sample, therefore reducing perturbation to the plate wave system, as they are electromagnetically coupled to the sheet. The EMAT system measurements are non-destructive and may be made in real time, therefore offering advantages over the conventional techniques such as X-ray and neutron diffraction. It has been noticed that in the two EMAT pitch-catch system, the apparent arrival times of the ultrasonic waves change with variation in lift-off (distance between sample and transducer) due to impedance and aperture effects. For precise and accurate texture parameters to be obtained, accurate absolute ultrasonic velocity measurement is required and hence lift-off must be compensated for. This is of particular importance to online inspection systems where constant lift-off may be difficult to maintain. The impedance behaviour of various coil geometries has been investigated as a function of lift-off and frequency and compared to the received ultrasonic signal and the drive current pulse profile. Theoretical models have been used to explain the observed behaviour, and hence a scheme has been proposed for the compensation of lift-off effects in real time.     

Measurements of degree of sensitization (DoS) in aluminum alloys using EMAT ultrasound

Sensitization in 5XXX aluminum alloys is an insidious problem characterized by the gradual formation and growth of beta phase (Mg₂Al₃) at grain boundaries, which increases the susceptibility of alloys to intergranular corrosion (IGC) and intergranular stress-corrosion cracking (IGSCC). The degree of sensitization (DoS) is currently quantified by the ASTM G67 Nitric Acid Mass Loss Test, which is destructive and time consuming. A fast, reliable, and non-destructive method for rapid detection and the assessment of the condition of DoS in AA5XXX aluminum alloys in the field is highly desirable. In this paper, we describe a non-destructive method for measurements of DoS in aluminum alloys with an electromagnetic acoustic transducer (EMAT). AA5083 aluminum alloy samples were sensitized at 100 °C with processing times varying from 7 days to 30 days. The DoS of sensitized samples was first quantified with the ASTM 67 test in the laboratory. Both ultrasonic velocity and attenuation in sensitized specimens were then measured using EMAT and the results were correlated with the DoS data. We found that the longitudinal wave velocity was almost a constant, independent of the sensitization, which suggests that the longitudinal wave can be used to determine the sample thickness. The shear wave velocity and especially the shear wave attenuation are sensitive to DoS. Relationships between DoS and the shear velocity, as well as the shear attenuation have been established. Finally, we performed the data mining to evaluate and improve the accuracy in the measurements of DoS in aluminum alloys with EMAT.     

Estimation of wall thinning in mild steel using laser ultrasound Lamb waves and a non-steady-state photo-emf detector

In this work, a non-steady-state photo-emf receiver has been used to detect the lower frequency fundamental a0 Lamb waves in mild steel. Experimentally, the Lamb waves are laser-generated in the thermoelastic regime using a Q-switched, 20 ns, pulsed Nd:YAG laser and a line source. Typical Lamb waves had centre frequencies of 250 kHz but with frequency components that extended beyond 1 MHz. In mild steel, higher order Lamb wave modes were not considered to be significant below a frequency thickness product of 1.6 MHz mm. Below this level, associated velocity dispersion curve offered phase velocity changes that were sensitive to thickness change. Samples up to 5 mm in thickness were examined without significant interference from higher order modes. A non-steady-state photo-emf detector used as the ultrasonic detector had the advantage of a lower frequency cut-off at 100 kHz compared to a confocal Fabry-Pérot interferometer (CFPI) of about 2 MHz. Both schemes offered greater stand-off distance (>20 cm) than is possible with EMATs, which have a stand-off distance less than 1.0 mm. Progress made in detecting wall thinning in steel plate with thickness up to 5 mm is reported.     

The analysis of adhesive bonds using electromagnetic acoustic transducers

The paper presented here outlines a technique for examining aerospace adhesive bonds using electromagnetic acoustic transducers (EMAT). The main restriction on the use of bonded structures is the lack of a reliable, applicable non-destructive test. Simple acoustic theory shows that a shear wave at normal incidence to an interface should be a more sensitive probe of interfacing coupling than a longitudinal wave. Conventional piezoelectric shear transducers require a very viscous couplant which makes scanning problematic. The EMAT described here consists of a pancake coil, and a permanent magnet behind the coil provides a static magnetic field normal to the surface of the sample and the plane of the coil. The EMATs used have the advantage of generating broadband radially polarized shear waves, while requiring no acoustic couplant. They are also comparable in size to typical piezoelectric transducers. The broadband nature of the transducer gives it a high spatial resolution in the direction of wave propagation. Experiments performed on plate-like samples have successfully detected deliberately constructed defects, while monitoring the adhesive thickness. Defects have been identified using a C-scan technique using a single EMAT in send-receive mode from either side of the bond.     

Measurements of the longitudinal wave speed in thin materials using a wideband PVDF transducer

A flat transducer was constructed, using a 9-microm-thick PVDF (polyvinylidene fluoride) film for generation and detection of high-frequency ultrasonic waves, and used for measurements of the phase velocity of longitudinal waves traveling along the thickness direction in a very thin material. The transducer has a useful wideband frequency characteristic extending from 10 MHz to over 150 MHz. Measurements of the phase velocity of the longitudinal waves are carried out using a 0.212-mm-thick glass slide and a 0.102-mm-thick stainless-steel shim, using water as a coupling medium. The thickness limit for this measurement appears to be approximately 20 microm. The phase velocity of the longitudinal mode is obtained as a function of frequency in the frequency domain by using a modified sampled continuous wave (cw) technique. It can also be measured in the time domain by using a broadband pulse of short duration.     

Partial volume effects in MRI studies of multiple sclerosis

We have estimated the accuracy of volume measurements of multiple sclerosis (MS) lesions made using magnetic resonance imaging (MRI) for lesions of comparable diameter to the image slice thickness. We used a phantom containing objects of known volume and obtained images using a range of slice thicknesses. Measurements on the phantom were used to assess a theoretical model, which was then employed to investigate the effects of image dimensions and geometry upon volume measurement accuracy. We observed measured volume to be dependent upon slice thickness. Thin slices gave the most accurate estimate of volume. As slice thickness increased relative to object diameter, the error in the volume measurement increased (to as much as 100%), the volume measured being dependent on the position of the object relative to the slice center. Using a signal intensity threshold value of 50% to outline objects gave results closest to the actual volume. As expected, a lower threshold value tended to give higher volume estimates (up to 100% larger), as did a semi-automated local edge detection technique. For accurate volume measurement, the slice thickness should be no more than a fifth of anticipated object diameter. For typical MS lesions (7 mm in diameter), this implies using a 1.5-mm slice thickness. For serial studies, a repositioning error of 1 mm could lead to differences in the volume measurement of individual lesions of up to 12% between studies for lesions of typical MS size and 5-mm slice thickness. These results emphasize the need for accurate patient repositioning, relatively thin slices, for regular quality assurance checks to ensure that pixel size and slice position are correct and stable over time, and that lesion outlining is performed in a consistent fashion. We would recommend the use of a 3D sequence with 1 mm cubic voxels for accurate measurements of MS lesions.     

Measurement of six acoustical properties of a three-layered medium using resonant frequencies

An ultrasonic technique for a simultaneous determination of traveling times and acoustic impedances of three-layered, platelike specimens using a normally incident longitudinal wave is presented. The acoustical properties are determined by minimizing the difference between measured and calculated resonant frequencies in the well-known least-squares sense. The resonant frequencies of the layered structure are deduced, in transmission, from the maxima of the magnitude of the transmission spectrum, or, in reflection, from the pi values of the phase of the reflection spectrum. Measurements are carried out in the frequency range 1-20 MHz for steel/aluminum/steel and silver/copper/nickel specimens with individual layer thickness values ranging from 0.3 mm to 2 mm. The differences between the inverted thicknesses and those measured directly with an optical microscope range from -4 microm to +13 microm. Estimated error bounds suggest that the inverted travel times are accurate within +/- 1 ns with 95% probability.     

Modelling of magnetic fields to enhance the performance of an in-plane EMAT for laser-generated ultrasound

A new magnetic arrangement is described for use with an in-plane electromagnetic acoustic transducer (EMAT) for detecting laser-generated ultrasound. The magnetic flux density was modelled and validated. Modelling was accomplished in 3D using finite element software to predict new magnet spatial distributions. A configuration was found which increased the magnetic flux density by a factor of 1.8+/-0.2, compared to magnetic configurations previously used in conventional designs. Model predictions were implemented and confirmed experimentally. As a result, laser ultrasound Rayleigh waves have been used to verify the performance of this sensor system. It was establish that the EMAT's in-plane sensitivity increased, while the frequency bandwidth improvement factor was about 1.9+/-0.2. The resonant frequency increased from 6.5 MHz and 16.4 MHz, with both exhibiting an extended frequency response well beyond the resonant values. For maximum frequency response, it was demonstrated that added elements such as cables may have a deleterious effect. In particular the length of the cable, which in turn adds capacitance to the overall circuit, will decrease the frequency response of the EMAT. The frequency response was compared with a previous sensor, to provide an increased resonant frequency factor of 2.5+/-0.2.     

Lamb wave signal selective enhancement by an improved design of meander-coil electromagnetic acoustic transducer

In this paper, we investigate a method of selectively enhancing the single mode signal of a Lamb wave by using a meander-coil electromagnetic acoustic transducer(EMAT) with a new magnetic configuration. We use the Lamb antisymmetric(A0) mode and symmetric(S0) mode as an example for analysis. The analytical expression of the magnitude of the spatial Fourier transform of the Lorentz force generated by different meander coils is used to determine the optimal driving frequency for single mode generation. The numerical calculation is used to characterize the new magnetic configuration and the conventional EMAT magnet. Experimental examinations of each meander coil in combination with the conventional and new magnetic configuration show that the Lamb wave signal can be selectively enhanced by choosing the appropriate driving frequency and coil parameters through using the improved meander-coil EMAT.     

Hydrophones' effective diameter measurements as a quasi-continuous function of frequency

The spatial averaging effect is strongly dependent on the active aperture of the hydrophone probes used to measure ultrasound fields. An experimental method was developed to determine the effective diameter of the probes as a quasi-continuous function of frequency. The implementation of the method utilizes the time delay spectrometry (TDS) technique and a set of focused acoustic sources. The use of focused sources ensured plane wave conditions for the whole frequency range and TDS eliminated all the reflections from the water tank boundaries. This approach allows effective diameter of circular aperture hydrophones to be determined as a quasi-continuous function of frequency up to 40 MHz. The measurements were performed for both needles and membrane designs having nominal diameters ranging from 50 to 500 microm. The results were successfully employed in the development of spatial averaging correction algorithms. Current efforts are being focused on extension of the frequency range up to 60 MHz by using a novel measurement technique termed time gating frequency analysis.     

Application of a laser/EMAT system for using shear and LS mode converted waves

Quantitative time-of-flight analysis of laser-generated shear waves and longitudinal-shear mode-converted waves has demonstrated an effective method for non-contact monitoring of the thickness of metal plates. Q-switched Nd:YAG laser pulses with energies of approximately 18 mJ, delivered to the material surface via an optical fibre and focused to a line source by a cylindrical lens, excited surface waves, longitudinal and shear waves. Bulk waves propagated through the plate to be reflected from the far surface. Returning waves were detected using an electro-magnetic acoustic transducer (EMAT) sensitive to in-plane motion. The compilation of B-scans generated as the sensor head was moved along the material's surface to produce a 2-D intensity profile made any changes in the plate thickness easy to visualise. The longitudinal-shear (L-S) and shear-longitudinal (S-L) mode-converted waves provided a method of simultaneously monitoring two different points on the far surface enabling any changes in the material thickness to be clearly identified. This method was used to determine the thickness of aluminium samples ranging in from 5 to 70 mm.     

Investigation on the fabrication of the 3rd harmonic superconducting cavity for the SSRF storage ring

A third harmonic superconducting niobium cavity has been proposed for installation in the Shang-hai Synchrotron Radiation Facility (SSRF) storage ring to improve the Touschek lifetime. In order to investigate the feasibility of the superconducting cavity fabrication indigenously and the possibility to master the fabrica-tion techniques, cavities were fabricated from copper and niobium sheets by deep drawing and electron-beam welding, and a series of measurements, such as resonant frequency, shape dimensions and wall thickness, were carried out during this process. After analysis of various problems existing in the fabrication process, tech-nique improvements were proposed, and finally the precise shape as designed and resonant frequency within 1.2 MHz were achieved for the new completed cavities. In addition, full annealing was finally proved to be a good cure for niobium sheets' tearing up during deep drawing. By fabricating niobium cavities successfully, some problems to the next step were cleared. This paper introduces the process of cavity fabrication and its technique improvements towards forming, and the initial vertical test result of niobium cavity is also presented.     

Investigation of dental samples using a 35MHz focussed ultrasound piezocomposite transducer

Dental erosion and decay are increasingly prevalent but as yet there is no quantitative monitoring tool. Such a tool would allow earlier diagnosis and treatment and ultimately the prevention of more serious disease and pain. Despite ultrasound having been demonstrated as a method of probing the internal structures of teeth more than 40 years ago, development of a clinical tool has been slow. The aim of the study reported here was to investigate the use of a novel high frequency ultrasound transducer and validate it using a known dental technique.A tooth extracted for clinical reasons was sectioned to provide a sample that contained an enamel and dentine layer such that the enamel-dentine junction (EDJ) was of a varying depth. The sample was then submerged in water and a B-scan recorded using a custom-designed piezocomposite ultrasound transducer with a centre frequency of 35 MHz and a −6 dB bandwidth of 24 MHz.The transducer has an axial resolution of 180 μm and a spatial resolution of 110 μm, a significant advance on previous work using lower frequencies. The depth of the EDJ was measured from the resulting data set and compared to measurements from the sequential grinding and imaging (SGI) method.The B-scan showed that the EDJ was of varying depth. Subsequently, the EDJ measurements were found to have a correlation of 0.89 (p < 0.01) against the SGI measurements. The results indicate that high frequency ultrasound is capable of measuring enamel thickness to an accuracy of within 10% of the total enamel thickness, whereas currently there is no clinical tool available to measure enamel thickness.     

A Fabry-Perót type resonator tunable below 2 GHz for use in time domain rotational spectroscopy: Application to the measurement of the radio frequency spectra of bromobenzene and iodobenzene

Two aluminum mirrors with radii of 203.2 mm and radii of curvature also of 203.2 mm have been used to construct a tunable Fabry-Perót type resonator with Q values of ∼200 at frequencies as low as 500 MHz. The resonator has been incorporated into a pulsed nozzle, Fourier transform, Balle-Flygare spectrometer typically used for recording pure rotational spectra in the microwave region. The resonator design allows the instrument to access the radio frequency region (?3 GHz) of the electromagnetic spectrum. The spectrometer is of use in (i) recording low J transitions of large asymmetric molecules where the spectra are often greatly simplified compared to higher frequency regions; (ii) measuring hyperfine constants for heavy molecules with higher accuracy than may be obtained at higher frequencies where hyperfine structure may not be resolvable; and (iii) provides further synchronicity between laboratory based measurements and radio astronomy in the 30 cm region. The resonators use is illustrated by recording the rotational spectra of bromobenzene and iodobenzene. The lowest ΔJ = +1 transition for iodobenzene has been observed at 1130.5292(10) MHz.     

Theoretical study of the accuracy limits of optical resonance frequency measurements

The principal limits for the accuracy of the resonance frequency measurements set by the asymmetry of the natural resonance line shape are studied and applied to the recent accurate frequency measurements in the two-photon 1s-2s resonance and in the one-photon 1s-2p resonance in a hydrogen atom. This limit for 1s-2s resonance is found to be approximately 10(-5) Hz compared to the accuracy achieved in experiment +/-46 Hz. In the case of a deuterium atom the limit is essentially larger: 10(-2) Hz. For 1s-2p resonance the accuracy limit is 0.17 MHz while the uncertainty of the recent frequency measurement is about 6 MHz.