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本文对前人提出的计算激光焊接深熔焊过程中熔池尺寸的方法进行了检验、改进与推广。从激光焊接过程中的能量平衡出发,预报了不同焊接工况下熔池的尺寸,并与实验数据进行了比较,得到了符合得比较好的结果。 相似文献
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高功率激光光束特性对激光加工的影响 总被引:4,自引:0,他引:4
决定光与物质相互作用的激光束的波长、入射角、偏振特性以及时间和空间特性是激光材料加工的主要光束特性。激光束的光束质量是其空间特性的量化反映。通过对两种不同激光加工系统输出激光光束质量进行测量和计算,根据多模激光束的聚焦理论,以及对激光深熔焊接实验结果的分析,研究了光束质量对深熔焊接焊缝成形的影响。结果表明,光束质量对聚焦光束的焦斑、聚焦角和焦深的影响不仅体现了激光源的可聚焦性,而且也标志了激光源的可加工能力,这是聚焦系统和焦点位置在选择过程中应该考虑的重要因素。 相似文献
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为借助激光全息进行无损检测,获得位相物体的信息,对位相物体激光全息二次曝光法无损检测进行了研究,指出一般的二次曝光法测位相物体典型光路的缺点,提出了物光波2次通过样品的改进方案。利用此方案对一些位相物体(如普通玻璃和有机玻璃)作了无损检测实验,得到了较满意的实验结果。与普通检测方法相比,该方法具有精度高、结果直接可靠、不损伤物体等诸多优点。对改进方案稍作改动,即可用于塑料制品和玻璃制品生产线对加工产品进行在线产品质量监控。 相似文献
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在百焦耳准分子激光实验中,采用了径向绝缘的大面积强流相对论电子束二极管(简称REB二极管)。对“天光一号”的PFL线、有机玻璃隔板以及二极管腔内区域进行了二维轴对称电场计算,得到了直观的等位线图和电场分布图。结合二极管实验对计算结果进行了分析,用耐压因子概念解释沿面滑闪问题。另外,对一台焦耳级准分子激光加速器的二极管进行了优化电场设计。进行了有关改善三结合处电场分布的实验研究,给出三结合处电场强度在小于3kV/cm时,不会发生真空沿面击穿的结论。 相似文献
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文章介绍了为分析大气随机信道对激光传输影响而进行的激光远场实验,即光斑测量实验和光强测量实验。根据实验的目的和原理,自行研制了两套实验系统:一套为光斑实时测量和记录系统,另一套为光强实时测量和记录系统。运用以上两套实验系统进行了激光远场实验,记录了大量实验数据。通过对实验数据的处理,绘制了不同天气条件下光斑重心的变化曲线和光强的变化曲线。从实验上论证了大气随机信道对激光远场光斑的影响,并得出了大气对激光传输影响的统计规律。 相似文献
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采用激光直接焊接的方法,研究网络滤波器的无铅化封装技术,通过3种不同的方式进行了实验研究和理论分析,获得了将网络滤波器中直径为0.10 mm的极细铜芯漆包线在不去除绝缘漆的情况下直接焊接到铝引脚上的方法和途径。结果表明:焊接时用激光照射铜芯漆包线,去除绝缘漆后再熔化高熔点的、流动性好的铜芯,熔化后的液态金属铜向下流动,包覆难于焊接的、流动性差、易氧化、易形成气孔等焊接缺陷的铝材引脚,然后再与铝发生溶解、扩散,最后形成良好焊点。这种不需去除绝缘漆的方法使焊接过程大大简化,且满足无铅化的要求;通过辅助电路,能在一定程度上提高焊接的可靠性,便于进行自动化。 相似文献
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P. Peças M. Henrique R. M. Miranda L. Quintino 《Optical and Quantum Electronics》1995,27(12):1193-1201
Laser welding is a competitive joining process for low-thickness plates. The speeds achieved with laser welding using a CO2 laser and the low heat input introduced to the base material are the main advantages of this process. The widespread use of laser welding will increase the productivity and accuracy of welding operations. Nevertheless, there are still important developments to be made.The results of laser welding of thin sheets (below 1.25 mm) of uncoated and zinc-coated carbon steels are presented. A CO2 laser was used for the welding of sheets of different thicknesses and to make dissimilar welds (carbon steel to zinc-coated steel). The bead dimensions and the distortions of the welded sheets are analysed. 相似文献
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In laser remote welding using a scanner, high-speed welding can be achieved by using a 6-axial robot and a galvanometric mirror. In this system, because the laser projection point changes depending on the mirror's position, coaxial monitoring is required to track welding phenomena.This paper presents coaxial monitoring of the keyhole generated by an Yb:YAG laser beam during laser lap welding of steel and Al sheets. A coaxial image camera and a coaxial illumination laser are integrated into the proposed monitoring system. The areas of the keyhole and the full penetration hole were calculated by image processing, and their behaviours were investigated under various welding conditions. The keyhole was monitored using various band-pass filters and a coaxial illumination laser. Adequate filters were suggested for steel and Al alloy welding. 相似文献
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This paper presents a pulsed Nd: YAG laser-robot system for spot and seam welding of mild steel sheets. The study evaluates the laser beams behaviour for welding, and then investigates pulsed Nd: YAG laser spot and seam welding processes. High pulse power intensity is needed to initiate the key-hole welding process and a threshold pulse energy to reach full penetration. In seam welding, a weld consists of successive overlapping spots. Both high pulse energy and high average power are needed to keep the key-hole welding going. A 70% overlap is used to define overlapping spot welding as seam welding and to optimize process parameters because a high tensile strength joint compatible with the strength of the base material can be obtained when the overlap is ≥70%; at the same time a smooth seam with full penetration is obtained. In these cases, the joints in pulsed Nd: YAG laser welding are comparable in strength to those obtained with CO2 laser welding. Robot positioning and motion accuracies can meet the demands of Nd: YAG laser sheet metal welding, but its cornering accuracy affects the welding processes. The purpose of the study is to evaluate the YAG laser-robot system for production in the automotive industry. 相似文献
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This paper deals with CO2 laser machining of a suitable amorphous polymer (PMMA) as a flexible technique for the rapid fabrication of miniaturized structures such as microfluidic devices.A model to estimate the main dimensions (depth and width) of the grooves produced by the laser on PMMA is presented, taking into account the influence of the main process parameters (incident power, scanning speed and spot diameter). This theoretical model allows to control the engraving process showing that laser could represent a valid alternative for the production of microchannels. PMMA single-use devices are found to be easier to manufacture with respect to the conventional glass or silicon products.In a second step, IR laser vaporization is adopted for the removal of a single layer of PMMA. This is achieved using multiple overlapping sequences of straight grooves with different scanning directions. The proposed technique showed that the removal depth varied proportionally with the number of layers machined, while surface roughness is influenced by the grooves spacing and the orientation of the scanning direction between successive layers.A method for thermally bonding the PMMA sheets, constituting the 3D structure of the chip, is also presented. The combination of high temperatures and low bonding pressures makes it possible to generate a bulk junction enabling good performances in terms of sealing characteristics. 相似文献
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A. M. Visco N. Campo L. Torrisi F. Caridi 《Applied Physics A: Materials Science & Processing》2011,103(2):439-445
This paper reports a study of the laser welding of polymeric joints composed by two polyethylene sheets, one pristine and
the other filled by carbon nanotubes. In order to know the material modifications occurring during the laser exposure and
the phenomena that seal the polymeric sheets, the physical, chemical and mechanical features of the welded area were analysed.
The mechanical resistance of the welded joint and the structural changes of the polymer were checked by mechanical shear tests,
absorption coefficient measurements, calorimetric analyses, mass quadrupole spectrometry and electron microscopy. The welding
effectiveness was investigated as a function of the filler concentration. 相似文献
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采用配方均匀设计法,配制了SiO2-MnO2-CaO-TiO2-CaF2-NaF多组元活性剂,利用微型脉冲激光器对500 m厚GH4169高温合金进行了活性剂激光焊接试验。分析并讨论了焊接接头的显微组织和力学性能。试验结果表明,与传统激光焊相比,所配制的20种活性剂均增加了焊缝熔深,并且其中F12系混合活性剂增加熔深能力最为显著,使焊缝深宽比增加了159%,证明通过使用活性剂来增加微激光焊焊缝熔深,降低高温合金板激光焊接的成本是可行的。在活性剂作用下,焊缝显微组织仍由柱状晶和等轴晶组成,接头抗拉强度达到927 MPa,为母材强度的92.7%。 相似文献
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In this work thin sheets of Ti–6Al–4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti–6Al–4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis. 相似文献
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Lifang Mei Genyu Chen Xiangzhong Jin Yi Zhang Qiang Wu 《Optics and Lasers in Engineering》2009,47(11):1117-1124
The paper presented some useful results of deep-penetration laser welding of high-strength galvanized steel sheets, which had been carried out by a self-made CO2 laser unit with maximum power output of 1.5 kW. The workpieces of high-strength galvanized automobile steels with thickness of 1.5 mm were butt-welded with argon as the shielding gas. The effects of such factors as laser power, welding speed, focal position, shielding gas and zinc vaporization on the quality of welds are investigated. With the processing parameters optimized and the proper shielding gas used in both coaxial and side-blow direction, most of the defects, such as pores, cracks and softening in HAZ, can be avoided in laser welding joints. The microstructure, the hardness distribution and the elemental distribution in the welding joints can be changed due to laser heating and recrystallization. In order to determine the mechanical properties of the welding joints, the static tensile strength was tested. Experimental results indicated that both the strength and microhardness of welding joints were higher than those of the base metal. Consequently, the welding quality is reliable for manufacturing of automobile bodies. 相似文献
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Welding process is generally considered as a crucial stage in the manufacturing of decorative items in silver alloys. It is mostly hand-made by using oxy-fuel torch and the final performance of the manufactured goods is too strongly related to the capability of skilled technicians and to the settings of factors often unpredictable. Further, spreading and out-of-control oxidative phenomena, troublesome reprocessing of the welded parts and unsafe operational conditions are determining a progressively growing demand for alternative welding technologies.The matter of the present investigation is therefore to evaluate the suitability of a high-power diode laser source in automatic butt-welding of sheets in ‘800/1000’ and ‘925/1000’ silver alloys. Interaction mechanisms between laser beam and underlying silver substrates in a chemical active environment were studied. A ‘first approximation’ oxidation model and, accordingly, simple tools for monitoring and control of the welding process was then proposed. Finally, butt-welding of thin silver sheets was successfully experimented. 相似文献
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Salman Iqbal Author Vitae Muddassir M.S. Gualini Author Vitae Author Vitae 《Optics & Laser Technology》2010,42(1):93-98
Laser welding of zinc-coated steel sheets in lap configuration poses a challenging problem, because of the zinc vapours spoiling the quality of the weld. In continuation to the earlier work, the novel solution of dual laser beam method for lap welding of galvanized steel sheets is discussed here in view of the recently obtained observations and ensuing concerns. In this method the precursor beam cuts a slot, thus making an exit path for the zinc vapours, while the second beam performs the needed welding. The metallurgical analysis of the welds is encouraging showing absence of zinc in the welded area. In the current work on this technique, new experimental results have been obtained verifying the earlier observations. Along with this, the possibility of using a transversely split-up beam for the welding purposes with this approach is discussed and analyzed in this paper. This new technique is expected to be very useful in prospective industrial applications requiring higher welding throughput along with the needed quality. 相似文献