DYNAMIC RESPONSE OF TWO ROTORS CONNECTED BY RIGID MECHANICAL COUPLING WITH PARALLEL MISALIGNMENT

The effect of parallel misalignment on the lateral and torsional responses of two rotating shafts (Jeffcott rotors) is examined with theoretical and numerical analysis. The general equations of motion are derived and given in dimensionless form to represent the general case. The equations of motion revealed that parallel misalignment couples the translation and angular deflections through the stiffness matrix and the force vector. The non-linear equations are solved numerically using a combination of Newmark and Newton-Raphson methods to determine the dimensionless frequency and transient responses in terms of misalignment magnitude. The numerical results show that the system natural frequencies are excited at transient condition due to the presence of pure parallel misalignment. At steady state condition, the 1×-rotational speed excitation is present in the translation and angular directions, which indicates that parallel misalignment can be a source of both torsional and lateral excitations.     

Vibration response of misaligned rotors

Misalignment is one of the common faults observed in rotors. Effect of misalignment on vibration response of coupled rotors is investigated in the present study. The coupled rotor system is modelled using Timoshenko beam elements with all six dof. An experimental approach is proposed for the first time for determination of magnitude and harmonic nature of the misalignment excitation. Misalignment effect at coupling location of rotor FE model is simulated using nodal force vector. The force vector is found using misalignment coupling stiffness matrix, derived from experimental data and applied misalignment between the two rotors. Steady-state vibration response is studied for sub-critical speeds. Effect of the types of misalignment (parallel and angular) on the vibration behaviour of the coupled rotor is examined. Along with lateral vibrations, axial and torsional vibrations are also investigated and nature of the vibration response is also examined. It has been found that the misalignment couples vibrations in bending, longitudinal and torsional modes. Some diagnostic features in the fast Fourier transform (FFT) of torsional and longitudinal response related to parallel and angular misalignment have been revealed. Full spectra and orbit plots are effectively used to reveal the unique nature of misalignment fault leading to reliable misalignment diagnostic information, not clearly brought out by earlier studies.     

转子耦合摆系统的同步行为理论研究

转子耦合摆系统广泛应用于航空动力装置、矿业筛分机械和并联机器人等高速旋转设备.但是对转子耦合摆系统同步行为(稳定相位差值)研究甚少,系统同步行为通常影响系统的工作执行精度.基于这一特殊背景,提出了转子与摆耦合系统的简化物理模型.利用庞加莱法研究转子耦合摆系统的同步问题,进一步揭示了该类系统同步现象的本质机理.首先运用拉格朗日方程建立了转子同向和反向旋转的系统动力方程,随后将系统动力方程转换为无量纲方程.然后利用拉普拉斯法对无量纲方程解耦,计算出了系统各个自由度的近似稳态响应解.继而采用庞加莱法导出了系统实现同步的平衡方程和稳定准则.只有系统的物理参数同时满足系统同步平衡方程和稳定准则时,系统才能实现稳定的同步行为.通过理论研究发现,系统的同步行为主要受弹簧刚度、摆杆安装倾角和转子旋转方向的影响.同时系统同步"临界点"会造成相位差角无解,导致系统动态特性表现为混沌.最后,使用计算机模拟验证了理论计算的正确性,两者的结果相符.     

Study of a misaligned flexibly coupled shaft system having nonlinear bearings and cyclic coupling stiffness—Theoretical model and analysis

A model which enables dynamic analysis of flexibly coupled misaligned shafts is presented. The model is setup to account for both angular and parallel misalignment in the presence of mass unbalance and incorporates a coupling having angular, torsional and axial flexibility. Among the important features is the ability to simulate both nonlinear bearing stiffness and coupling angular-stiffness anisotropy. The equations of motion are derived for the linear system, extended to include nonlinear bearing effects and subsequently transformed into non-dimensional form for general application. A series of numerical analyses are performed and the influence of important system parameters assessed thereby providing insight to the resulting static and dynamic forces and motions. Angular and parallel misalignments are shown to produce fundamentally different system response. It is found that the static preload induced by both types of misalignment can play a key role in producing complex vibration resulting from it's interaction with rotating-element anisotropy and bearing nonlinear properties. Bearing static forces are altered and rotating elements are subjected to alternating forces which could affect fatigue life. Bearing forces can be further modified by the application of transmitted torque. The potential for great variability in system response is shown to exist due to the participation of numerous influential variables.     

Shaft angular misalignment detection using acoustic emission

Shaft angular misalignment (SAM) is a common and crucial problem in rotating machinery. Misalignment can produce several shortcomings such as premature bearing failure, increase in energy consumption, excessive seal lubricant leakage and coupling failure. Vibration analysis has been traditionally used to detect SAM; however, it presents some drawbacks i.e. high influence of machine operational conditions and strong impact of the coupling type and stiffness on vibration spectra. This paper presents an extensive experimental investigation in order to evaluate the possibility of detecting SAM, using acoustic emission (AE) technique. The test rig was operated at under different operational conditions of load and speed in order to evaluate the impact on the AE and vibration signature under normal operating conditions. To the best of the author’s knowledge, this is the first attempt to use AE for the detection of SAM under varying operational conditions. A comparative study of vibration and AE was carried out to demonstrate the potentially better performance of AE. The experimental results show that AE technique can be used as a reliable technique for SAM detection, providing enhancements over vibration analysis.     

MODAL ANALYSIS OF ROTATING COMPOSITE CANTILEVER PLATES

A modelling method for the modal analysis of a rotating composite cantilever plate is presented in this paper. A set of linear ordinary differential equations of motion for the plate is derived by using the assumed mode method. Two in-plane stretch variables are employed and approximated to derive the equations of motion. The equations of motion include the coupling terms between the in-plane and the lateral motions as well as the motion-induced stiffness variation terms. Dimensionless parameters are identified and the explicit mass and the stiffness matrices for the modal analysis are obtained with the dimensionless parameters. The effects of the dimensionless angular velocity and the fiber orientation angles of rotating composite cantilever plates on their modal characteristics are investigated. Natural frequency loci veering and crossing along with associated mode shape variations are observed.     

旋转内接悬臂梁的刚柔耦合动力学特性分析

对固结于旋转刚环上内接柔性梁的刚柔耦合动力学特性进行了研究. 在精确描述柔性梁非线性变形基础上, 利用Hamilton变分原理和假设模态法, 在计入柔性梁由于横向变形而引起的轴向变形二阶耦合量的条件下, 推导出一次近似耦合模型. 忽略柔性梁纵向变形的影响,给出一次近似简化模型,引入无量纲变量, 对简化模型做无量纲化处理. 首先分析在非惯性系下内接悬臂梁的动力学响应, 并与外接悬臂梁进行比较; 其次研究内接悬臂梁的稳定性;最后分析内接悬臂梁失稳临界转速的收敛性. 研究发现, 与外接悬臂梁存在动力刚化效应不同,内接悬臂梁存在着动力柔化效应; 给出了内接悬臂梁无条件稳定的临界径长比以及失稳的临界转速的计算方法; 若第一阶固有频率随转速增大而减小,则该内接悬臂梁处于有条件稳定; 随着模态截断数的增加,内接悬臂梁失稳的临界转速减小且有收敛值. 关键词： 内接悬臂梁 一次近似简化模型 动力柔化 临界转速     

DYNAMIC ANALYSIS OF A SPIRAL BEVEL-GEARED ROTOR-BEARING SYSTEM

Spiral bevel gears can transmit motion between two rotors, which are commonly perpendicular to each other. In this paper, the dynamic analysis of a spiral bevel-geared rotor-bearing system is studied. Firstly, the constraint equation describing the relationship between the generalized displacements of spiral bevel gear pairs is derived briefly. Then the modelling of coupled axial-lateral-torsional vibration of the rotor system geared by spiral bevel gears is discussed. Finally, the mechanism of coupled vibration of the spiral bevel-geared rotor system is analyzed theoretically and the dynamic behavior of the system is investigated numerically. The conclusions are characterized as follows. The influences of the critical speeds in rigid journal supports, stability threshold speed and unbalanced responses in hydrodynamic journal bearings are not remarkable in comparison with the spur bevel-geared system under the same conditions. However, the critical speeds and stability threshold speed are essentially affected by boundary conditions such as the torsional stiffness, and meanwhile the effect of the unbalanced responses is not prominent under the concerned rotating speeds except that around the resonance peaks. The steady state response due to torsional excitation is also analyzed, and the results show that it cannot be neglected either in the torsional direction or in the lateral and axial directions in the spiral bevel-geared rotor system.     

Analysis of structural - acoustic coupling of elastic rectangular enclosure with arbitrary boundary conditions

The structural acoustic coupling characteristics of a rectangular enclosure con- sisting of two elastic supported flexible plates and four rigid plates are analyzed.A general formulation considering the full coupling between the plates and cavity is developed by using Hamiltonian function and Rayleigh-Ritz method.By means of continuous distributions of ar- tificial springs along boundary of flexible plates,a wide variety of boundary conditions and structure joint conditions are considered.To demonstrate the validity of the analytical model, the responses of sound pressure in the cavity and plate velocity are worked out.The analytical results coincides well with Kim's experimental results.The result is satisfactory.Finally,an- alytical results on the structure vibration and the sound field inside the cavity are presented. These results indicate that the coupling of the combined structure is relatively weak,so the internal cavity sound is controlled by plate directly excited,and the translational stiffness affects the sound more than the rotational stiffness does.     

Rigid finite element model of a cracked rotor

The article introduces a new mathematical model for the cracked rotating shaft. The model is based on the rigid finite element (RFE) method, which has previously been successfully applied for the dynamic analysis of many complicated, mechanical structures. In this article, the RFE method is extended and adopted for the modeling of rotating machines. An original concept of crack modeling utilizing the RFE method is developed. The crack is presented as a set of spring–damping elements of variable stiffness connecting two sections of the shaft. An alternative approach for approximating the breathing mechanism of the crack is introduced. The approach is simple and allows one to intuitively and systematically prepare and analyze the model of a cracked rotor.The proposed method is illustrated with numerical and experimental results. The experiments conducted for the uncracked free–free rotor as well as the numerical results obtained with other software confirm the accuracy of the RFE model. The numerical analysis conducted for a set of cracked rotors has shown that, depending on the eccentricity and its angular location, the breathing behavior of the crack may take different forms. In spite of this, the frequency spectra for different cracks are almost identical.Due to its simplicity and numerous advantages, the proposed approach may be useful for rotor crack detection, especially if methods utilizing the mathematical model of the rotor are applied.     

Dynamic stability of thermoelastic coupling moving plate subjected to follower force

The dynamic characteristics and stability of the moving thermoelastic coupling rectangular plate subjected to uniformly distributed tangential follower force are investigated. Based on the heat conduction equation containing the thermoelastic coupling term and the thin plate theory, the thermoelastic coupling differential equation of motion of the rectangular plate under the action of uniformly distributed tangential follower force is established. Dimensionless complex frequencies of the moving thermoelastic coupling rectangular plate with four edges simply supported, two opposite edges simply supported and other two edges clamped are calculated by the differential quadrature method. The effects of the dimensionless thermoelastic coupling factor and dimensionless moving speed on the stability and critical load of the moving plate are analyzed. The results show that the divergence loads of the first order mode increase with the increase of the dimensionless thermoelastic coupling factor, and decrease with increasing the dimensionless moving speed.     

Stability analysis of a rotor–bearing system with time-varying bearing stiffness due to finite number of balls and unbalanced force

Previous investigations have indicated that the finite number of balls can cause the bearing stiffness to vary periodically. However, effects of unbalanced force in a rotor–bearing system on the bearing stiffness have not received sufficient attention. The present work reveals that the unbalanced force can also make the bearing stiffness vary periodically. The parametric excitations from the time-varying bearing stiffness can cause instability and severe vibration under certain operating conditions. Therefore, the determination of the operating conditions of parametric instability is crucial to the design of high speed rotating machinery. In this paper, an extended Jones–Harris stiffness model is presented to ascertain the stiffness of the angular contact ball bearing considering five degrees of freedom. Stability analysis of a rigid rotor–bearing system is performed utilizing the discrete state transition matrix (DSTM) method. The effects of unbalanced force, bearing loads and damping on the instability regions are discussed thoroughly. Investigations mainly show that the time-varying bearing stiffness fluctuates sinusoidally due to finite number of balls and unbalanced force. The locations and widths of the instability regions caused by these two parametric excitations differ distinctly. Unbalanced force could change the widths of the instability regions, but without altering their central positions. The axial and radial loads of the bearing only change the positions of the instability regions, without affecting their widths. Besides, damping can reduce the widths of the instability regions.     

Free vibration analysis of a rotating hub–functionally graded material beam system with the dynamic stiffening effect

A comprehensive dynamic model of a rotating hub–functionally graded material (FGM) beam system is developed based on a rigid–flexible coupled dynamics theory to study its free vibration characteristics. The rigid–flexible coupled dynamic equations of the system are derived using the method of assumed modes and Lagrange's equations of the second kind. The dynamic stiffening effect of the rotating hub–FGM beam system is captured by a second-order coupling term that represents longitudinal shrinking of the beam caused by the transverse displacement. The natural frequencies and mode shapes of the system with the chordwise bending and stretching (B–S) coupling effect are calculated and compared with those with the coupling effect neglected. When the B–S coupling effect is included, interesting frequency veering and mode shift phenomena are observed. A two-mode model is introduced to accurately predict the most obvious frequency veering behavior between two adjacent modes associated with a chordwise bending and a stretching mode. The critical veering angular velocities of the FGM beam that are analytically determined from the two-mode model are in excellent agreement with those from the comprehensive dynamic model. The effects of material inhomogeneity and graded properties of FGM beams on their dynamic characteristics are investigated. The comprehensive dynamic model developed here can be used in graded material design of FGM beams for achieving specified dynamic characteristics.     

光束偏移对轨道角动量信息传输系统的影响

研究了拉盖尔-高斯光束轨道角动量信息传输系统在未对准时轨道角动量谱的变化.采用数学推导和数值仿真的方法,得到在任意传播距离处,接收系统轴与光轴分别出现横向偏移、角向倾斜,以及两者同时存在时光束的表达式,并分析和比较了几种情况下螺旋谱的变化特征.研究表明,两种偏移量的增加会增加螺旋谱的弥散,而弥散现象与两者偏移方向无关.在传输起点,横向偏移和角向倾斜均会引起螺旋谱的对称弥散.然而,随着传输距离的增加,横向偏移时螺旋谱的弥散程度逐渐减小,而角向倾斜时螺旋谱弥散程度逐渐增加.角向倾斜时螺旋谱始终保持对称分布,而横向偏移引起的弥散螺旋谱呈非对称分布,且经过一定距离后得到稳定的螺旋谱分布.当两者同时存在时,光束螺旋谱的弥散程度随着距离的增加逐渐增加到一个最大值,之后平缓地下降.并进一步得出了横向偏移与角向倾斜对弥散度的影响是不独立的. 关键词： 拉盖尔-高斯光束 螺旋谱 横向偏移 角向倾斜     

涡旋光束与相位全息光栅不对准时的衍射特性研究

研究了涡旋光束与相位全息光栅不对准时衍射光束的解析特性.利用理论推导的方法得出涡旋光束经相位全息光栅接收后一阶衍射光束的解析表达式.然后通过仿真分析分别得出在发生正常对准、横向偏移、角向倾斜及横向偏移和角向倾斜两者同时出现时衍射光束的质心偏移特性和中心强度变化特性.研究表明: 拉盖尔-高斯光束经相位全息光栅衍射后得到的光场表达式为合流超几何函数形式.光束与相位全息光栅间的不对准会引起衍射光束质心的偏移,而且光束质心的偏移量随入射光束偏移距离和偏离角的增加而增加,与入射光束的偏移方向和方位角无关.角向倾斜时 关键词： 拉盖尔-高斯光束 相位全息光栅 横向偏移 角向倾斜     

An improved symplectic precise integration method for analysis of the rotating rigid–flexible coupled system

This paper presents an improved symplectic precise integration method (PIM) to increase the accuracy and keep the stability of the computation of the rotating rigid–flexible coupled system. Firstly, the generalized Hamilton's principle is used to establish a coupled model for the rotating system, which is discretized and transferred into Hamiltonian systems subsequently. Secondly, a suitable symplectic geometric algorithm is proposed to keep the computational stability of the rotating rigid–flexible coupled system. Thirdly, the idea of PIM is introduced into the symplectic geometric algorithm to establish a symplectic PIM, which combines the advantages of the accuracy of the PIM and the stability of the symplectic geometric algorithm. In some sense, the results obtained by this method are analytical solutions in computer for a long span of time, so the time-step can be enlarged to speed up the computation. Finally, three numerical examples show the stability of computation, the accuracy of solving stiff equations and the capability of solving nonlinear equations, respectively. All these examples prove the symplectic PIM is a promising method for the rotating rigid–flexible coupled systems.     

Theoretical study of misalignment analysis of the holophote and self-phase locking of axisymmetrical-structural CO2 laser

Based on the principle of the reflection-injection-locking of the external cavity, the self-phase locking mechanisms of the transversal mode and longitudinal mode are studied, respectively. And the excellent coherent beams are obtained. Unfortunately, the misalignment is inevitable, the new cavity axis is established by the 4×4 augmented matrixes when the holophote is in the misaligned state. The overlapping rate, the energy coupling coefficient and the fluctuation of the equiphase surfaces can be considered the main factors of the influence of the misalignment on self-phase locking. And then the distributions of the light intensity are given by the numerical simulation under the condition of the normal and misaligned states, respectively. The results have shown that the effect of the self-phase locking is excellent when the misaligned angle is in a range of tolerance.     

Soil influence on unbalance response and stability of a simple rotor-foundation system

The equations of motion are set up for a simple rotor (Jeffcott or Laval rotor) on a rigid foundation mass resting on an elastic half space (soil). The unbalance response and the stability limit against self-excited vibrations caused by the internal damping of the rotating shaft are calculated. The numerical results presented as response diagrams and stability graphs show that the damping effect of the soil on the system, due to radiation of energy, may have a very positive influence on the smooth running of the rotors.     

Dynamic time responses of a flexible spinning disk misaligned with the axis of rotation

Using the finite element method, this study investigates the dynamic time responses of a flexible spinning disk of which axis of rotation is misaligned with the axis of symmetry. The misalignment between the axes of symmetry and rotation is one of major vibration sources in optical disk drives such as CD-ROM, CD-R, CD-RW and DVD drives. Based upon the Kirchhoff plate theory and the von Karman strain theory, three coupled equations of motion for the misaligned disk are obtained: two of the equations are for the in-plane motion while the other is for the out-of-plane motion. After transforming these equations into two weak forms for the in-plane and out-of-plane motions, the weak forms are discretized by using newly defined annular sector finite elements. Applying the generalized-α time integration method to the discretized equations, the time responses and the displacement distributions are computed and then the effects of misalignment on the responses and the distributions are analyzed. The computation results show that the misalignment has an influence on the magnitudes of the in-plane displacements. It is also found that the misalignment results in the amplitude modulation or the beat phenomenon in the time responses of the out-of-plane displacement.     

Modal analysis of a rotating multi-packet blade system

A modeling method for the modal analysis of a multi-packet blade system undergoing rotational motion is presented in this paper. Blades are idealized as tapered cantilever beams that are fixed to a rotating disc. The stiffness coupling effects between blades due to the flexibilities of the disc and the shroud are modeled with discrete springs. Hybrid deformation variables are employed to derive the equations of motion. To obtain more general information, the equations of motion are transformed into a dimensionless form in which dimensionless parameters are identified. The effects of the dimensionless parameters and the number of packets on the modal characteristics of the rotating multi-packet blade system are investigated with numerical examples.