Modification of polycarbonate surface properties by nano-, micro-, and hierarchical micro–nanostructuring

Polycarbonate surfaces were patterned with nanopillars, microbumps, or nanopillars superimposed on microbumps. Patterning was achieved by applying nanoporous anodized aluminum oxide (AAO) membranes, microstructured aluminum foil, or anodic alumina on microstructured aluminum as mold inserts in injection molding. The effect of the different-sized structures on properties of the polycarbonate surface was investigated in contact angle measurements with water and oleic acid. The water contact angle increased from 82° on the smooth surface to 139° on the hierarchical micro–nanostructure. The transmittance of the polycarbonate increased with nanopatterning, while the reflection properties of the polycarbonate surface decreased. Reflection was lowest for the nanostructure with 53 nm pillar diameter and 77 nm interpillar distance. Values ranged from 0.6 to 1.1% over the whole wavelength range of visible light, which was 4–5% units lower than the corresponding values for the smooth polycarbonate.     

SEM and XPS studies of nanohole arrays on InP(1 0 0) surfaces created by coupling AAO templates and low energy Ar ion sputtering

The aim of the present study is to demonstrate the feasibility to form well-ordered nanoholes on InP(1 0 0) surfaces by low Ar⁺ ion sputtering process in UHV conditions from anodized aluminum oxide (AAO) templates. This process is a promising approach in creating ordered arrays of surface nanostructures with controllable size and morphology. To follow the Ar⁺ ion sputtering effects on the AAO/InP surfaces, X-ray photoelectron spectroscopy (XPS) was used to determine the different surface species. In_4d and P_2p core level spectra were recorded on different InP(1 0 0) surfaces after ions bombardment. XPS results showed the presence of metallic indium on both smooth InP(1 0 0) and AAO/InP(1 0 0) surfaces. Finally, we showed that this experiment led to the formation of metallic In dropplets about 10 nm in diameter on nanoholes patterned InP surface while the as-received InP(1 0 0) surface generated metallic In about 60 nm in diameter.     

Superhydrophobic elastomer surfaces with nanostructured micronails

New approaches to the fabrication of microstructures of special shape were developed for polymers. Unusual superhydrophobic surface structures were achieved with the use of flexible polymers and hierarchical molds.Flexible polyurethane?acrylate coatings were patterned with microstructures with use of microstructured aluminum mold in a controlled UV-curing process. Electron microscope images of the UV-cured coatings on polymethylmethacrylate (PMMA) substrates revealed micropillars that were significantly higher than the corresponding depressions of the mold (even 47 vs. 35 μm). The elongation was achieved by detaching the mold from the flexible, partially cured acrylate surface and then further curing the separated microstructure. The modified acrylate surface is superhydrophobic with a water contact angle of 156° and sliding angle of < 10°.Acrylic thermoplastic elastomers (TPE) were patterned with micro?nanostructured aluminum oxide molds through injection molding. The hierarchical surface of the elastomer showed elongated micropillars (57 μm) with nail-head tops covered with nanograss. Comparison with a reference microstructure of the same material (35 μm) indicated that the nanopores of the micro?nanomold assisted the formation of the nail-shaped micropillars. The elasticity of the TPE materials evidently plays a role in the elongation because similar elongation has not been found in hierarchically structured thermoplastic surfaces. The hierarchical micronail structure supports a high water contact angle (164°), representing an increase of 88° relative to the smooth TPE surface. The sliding angle was close to zero degrees, indicating the Cassie–Baxter state.     

Facile fabrication of superhydrophobic polytetrafluoroethylene surface by cold pressing and sintering

A series of superhydrophobic polytetrafluoroethylene (PTFE) surfaces were prepared by a facile cold pressing and sintering method, and their microstructures and wetting behaviors could be artificially tailored by altering sintering temperature and using different masks. Specifically, the microstructures mainly depended on the sintering temperature, whereas the wetting behaviors, water contact angle (WCA) and sliding angle (SA), greatly hinged on both the sintering temperature and mask. Then a preferable superhydrophobic surface with WCA of 162 ± 2° and SA of 7° could be obtained when the sintering temperature was 360 °C and the 1000 grit abrasive paper was used as a mask. In addition, it was worth noting that the as-prepared surfaces exhibited excellent stability under UV illumination, which was the most key factor for them toward practical applications.     

液态镓在石墨烯表面的润湿性及形貌特征

液态Ga及其合金的熔点低、毒副作用小、导电率高,使得这类液态金属能像石墨烯一样被广泛应用于微流器件、柔性电子器件中,制备这些器件的关键在于有效控制各生产环节中液态金属在固体界面上的润湿性及形貌特征.基于Lennard-Jones(L-J)势函数,利用分子动力学模拟方法研究了金属Ga在石墨烯表面的润湿性,根据模拟结果拟合的L-J势参数能正确描述Ga原子与衬底之间的相互作用并得到了与实验值极为接近的润湿角,发现衬底与液膜间相互作用的微小改变都会对最终润湿形态产生极大影响,平衡态的润湿角和脱离衬底速度随着Ga-C间势能的减小而增大,并成功获得了不同厚度的Ga液膜在石墨烯表面的形态演变规律,极为符合液态Ga的基本特性.利用所得L-J势函数参数模拟了液态Ga在粗糙度相同但纳米柱尖端形貌不同的C材料表面的润湿演变,发现纳米柱尖端形貌对液态Ga的润湿过程及状态影响极大.     

Formation of a high hydrophilic/hydrophobic contrast surface on PET substrates by ECR generated sulfur hexafluoride plasma

High hydrophilic/hydrophobic contrast surfaces on polyethylene terephthalate (PET) substrates were formed by shadow mask technique in electron cyclotron resonance generated sulfur hexafluoride plasma atmosphere. The X-ray photoelectron spectroscopy (XPS) analyses indicate that the unmasked PET surfaces contained a high proportion of the CF₂-CF₂ groups, and therefore were hydrophobic with large water contact angle. However, the surface wettability was found to increase drastically on the masked PET surfaces. This could be resulted from a mass of COF (acid fluoride) compounds observed by XPS on the masked film surfaces. The COF compounds could react with atmospheric moisture to form -COOH groups, which in turn increased the surface wettability. In addition, the surface wetting property of the masked areas was found to change significantly with the plasma treatment time, the mask-to-substrate distance and the storage time after the treatment. The best contract in water contact angle obtained from the treated PET samples was larger than 100° after 168 h of storage.     

Patterning and modification of PDMS surface through laser micromachining of silicon masters and molding

We describe preparation of micro patterned PDMS sample surfaces and their chemical modification for the purposes of increased hydrophobicity. The process includes ablation of micrometer sized patterns on a silicon master by pulsed radiation from a Nd:YAG laser, transfer of the patterns to PDMS through molding, and chemical modification of the topmost surface layers of the polymer sample by further laser irradiation and UV/ozone treatment. The samples were characterized by XPS, FTIR, contact angle measurements, optical microscopy and SEM. The study shows the feasibility of the method to manufacture regular patterns with micron-sized cylindrical pillars and to control surface composition. In the absence of chemical modification of the surfaces due to preparation, we compare the effect of increased roughness on the contact angle with theoretically predicted values. Samples with patterned and chemically modified surfaces due to UV/ozone treatment show reduced hydrophobicity. PACS 52.38.Mf; 81.65.Cf; 81.05.Lg     

Tribological behavior of micro/nano-patterned surfaces in contact with AFM colloidal probe

In effort to investigate the influence of the micro/nano-patterning or surface texturing on the nanotribological properties of patterned surfaces, the patterned polydimethylsiloxane (PDMS) surfaces with pillars were fabricated by replica molding technique. The surface morphologies of patterned PDMS surfaces with varying pillar sizes and spacing between pillars were characterized by atomic force microscope (AFM) and scanning electron microscope (SEM). The AFM/FFM was used to acquire the friction force images of micro/nano-patterned surfaces using a colloidal probe. A difference in friction force produced a contrast on the friction force images when the colloidal probe slid over different regions of the patterned polymer surfaces. The average friction force of patterned surface was related to the spacing between the pillars and their size. It decreased with the decreasing of spacing between the pillars and the increasing of pillar size. A reduction in friction force was attributed to the reduced area of contact between patterned surface and colloidal probe. Additionally, the average friction force increased with increasing applied load and sliding velocity.     

Patterning of polypyrrole using a fluoropolymer as an adsorption-protecting molecule

Patterning of the conducting polymer polypyrrole (PPy) was achieved using perfluoropolyether (PFPE) as a mask material. The fluoropolymer PFPE has both hydrophobic and oleophobic properties that allowed the generation of passivated patterns against PPy deposition. We exploited these properties to achieve the selective micropattern deposition of PPy, by simple chemical oxidation in an aqueous solution. Using a microcontact printing method, circle patterns with exposed carboxyl groups were prepared, while other region was protected by PFPE. Chemical oxidation of PPy on the patterned substrate resulted in selective deposition of PPy onto only the carboxylate-terminated regions, with little deposition on the PFPE layer. Cross-sectional analysis of the pattern revealed that the PFPE layer would form a hole-like structure around the carboxylate-terminated surfaces, with PPy deposition only in the holes. The PFPE layer had little influence on surface smoothness, compared to other self-assembled monolayers. These results suggest that PFPE can be used as a protective material for the surface modification and patterning of various materials.     

Surface modification of a biomedical polyethylene terephthalate (PET) by air plasma

In this work, low-pressure air plasma has been used to improve polyethylene terephthalate (PET) surface properties for technical applications. Surface free energy values have been estimated using contact angle value for different exposure times and different test liquids. Surface composition and morphology of the films were analyzed by X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Surface topography changes related with the etching mechanism have been followed by weight loss study. The results show a considerable improvement in surface wettability and the surface free energy values even for short exposure times in the different discharge areas (discharge area, afterglow area and remote area), as observed by a remarkable decrease in contact angle values. Change of chemical composition made the polymer surfaces to be highly hydrophilic, which mainly depends on the increase in oxygen-containing groups. In addition to, the surface activation and AFM analyses show obvious changes in surface topography as a consequence of the plasma-etching mechanism.     

Fabrication of superhydrophobic silica-based surfaces with high transmittance by using tetraethoxysilane precursor and different polymeric species

The preparation of superhydrophobic silica-based surfaces via the sol-gel process through the addition of different polymeric species into the precursor solution was done in this study. The surface roughness of the films was obtained by removing the organic polymer at a high temperature, and then the hydrophobic groups were bonded onto the films with a monolayer by chemical reaction with hexamethyldisilazane (HMDS). The characteristic properties of the as-prepared films were analyzed by contact angle measurements, scanning electron microscopy (SEM), atomic force microscopy (AFM), nitrogen adsorption/desorption, and UV-vis scanning spectrophotometer. The experimental results revealed that the superhydrophobic thin films with high transmittance could easily be prepared using polypropylene (PPG), polyethylene (PEG), and poly(vinylpyrrolidone) (PVP). Surface roughness and pore size were enhanced using PPG polymeric species. The distribution of pore size was from the microporous to the mesoporous and marcoporous regions. In addition, the contact angles of the rough surfaces prepared at 500 °C without modification of HMDS were smaller than 5° but larger than 156° after modified by HMDS.     

Effect of plasticizer and surface topography on the cleanability of plasticized PVC materials

A quantitative radiochemical measuring procedure was used to investigate soil adhesion on laboratory-made polyvinyl chloride (PVC) surfaces. The materials contained different plasticizers and microstructures. Both the quality and amount of plasticizers and the microstructure affected the cleanability of the PVC samples. The surface topography and structures were examined with a contact angle meter, atomic force microscopy (AFM) and a contact profilometer.     

UV light induced surface modification of HDPE films with bioactive compounds

The development of different techniques for surface modification of polymers becomes popular in a last decade. These techniques preserve useful bulk polymer properties unchanged, while the activation of the polymer surface offers more possibilities for polymer applications.In this work, a new, one-step method for bio-activation of HDPE (high density polyethylene) surface by UV irradiation is presented. HDPE films coupled with selected active compound and a photoinitiator was treated by UV lamp, emitting light at 254 nm.For surface functionalization of HDPE films, the following compounds were employed: 2-aminopyridine (AP), N¹-(2-pyridylaminomethyl)-1,2,4-triazole (TA) and benzocaine (BC). The influence of irradiation time on the extent of surface changes was investigated. The modified polymer surfaces were investigated by Fourier transformed infrared (FTIR) and Raman spectroscopy, scanning electron microscopy (SEM) and contact angle measurements, demonstrating successful functionalization of HDPE surface.     

Precise Design of Surface Nano-texture and Surface Chemistry of Polymeric Solids

Surface properties of polymeric materials were controlled by fabrication of nano-structure and submicronorder structure of poly(fluoroalkyl acrylate) using the chemical and physical surface modification techniques. The relationship between the ordered structure of fluoroalkyl (R _f) groups and water repellency mechanism was precisely investigated by grazing-incidence X-ray diffraction, water contact angle measurements and X-ray photoelectron spectroscopy. It was revealed that poly{2-(perfluorooctyl)ethyl acrylate} (PFA-C₈) was crystallized and formed ordered structure to result in high water repellency. Surface nano-texturing onto PFA-C₈ film surface was carried out using an anodic aluminum oxide (AAO) membrane as a mold. The nano-texture of AAO mold with a pore diameter of 200 nm was transformed onto the PFA-C₈ film surface to fabricate nano-structure, which revealed high water and oil repellency. On the other hand, various types of monomers were grafted on the solid surface through surface-initiated atom transfer radical polymerization to result in high-density polymer brushes. Hydrophobic PFA-C₈brush surface revealed a low friction coefficient and a good wear resistance. Water lubrication and low friction were observed on the hydrophilic polymer brush. These polymer brushes were successfully introduced on the commercial fluoropolymer, which has inherent radical initiator functional groups. These results indicated that nano-layer immobilization through surface-initiated polymerization and surface texturing are promising methods to control the surface chemistry and surface structure at dimensions in the nano-meter range.     

Functionalization of PET and PA6.6 woven fabrics

In the present work as received woven fabrics of polyethylene terephthalate (PET) and polyamide 6.6 (PA6.6) were exposed to a continuous dielectric barrier discharge (DBD), in air at atmospheric pressure, at selected discharge power values and conveyor speeds. The chemical modification of the fabric surface was studied by contact angle analysis, attenuated total reflection (ATR)-FTIR spectroscopy and X-ray photoelectron spectroscopy (XPS). The results confirmed that the treatment changed the fabric surface chemistry, increasing its wettability by polar liquids and its oxygen content. Contact angle results showed different behaviour of the two polymer fabrics toward ageing effects; while PET showed a contact angle increase along the subsequent days of treatment, the PA6.6 fabric maintained its hydrophilicity even 15 days after treatment. The surface morphology analysed by scanning electron microscopy (SEM), did not show any significant difference before and after treatment.     

Fabrication of patterned polyaniline microstructure through microcontact printing and electrochemistry

Polyaniline (PANI) microstructures on ITO glass surface were achieved by microcontact printing of self-assembled film and electrochemical polymerization in an aqueous monoaniline solution. The patterned microstructures of PANI were easily transferred to an adhesive tape surface, which could be applied in the area of plastic circuit application. Optical microscope, atomic force microscopy (AFM), lateral force microscopy (LFM) and X-ray photoelectron spectroscopy (XPS) were used to examine the topography and properties of patterned PANI films. Optical microscope and AFM results showed that the PANI microstructure has regular pattern and clear boundary, while LFM and XPS results implied that this microstructure was completely covered by PANI. The data suggested that the interfacial properties of the surface control the rate of electrochemical polymerization, and the polymerization rate on the modified ITO surface is higher than that on the bare ITO area. In our experiments, cyclic voltammetric method, potentiostatic method and chronopotentiometry method were employed to deposited patterned PANI films on octadecyltrichorosilane modified ITO substrate.     

Directed assembly of nanostructured carbon materials on to patterned polymer surfaces

Directed assembly of single-walled carbon nanomaterials on to polymer surfaces has been achieved. The approach relies on selective interactions of the polymer functionalities with the surface structures present on the carbon materials. The successful immobilization of the carbon structures was confirmed by scanning electron microscopy, atomic force microscopy, and Raman spectroscopy. By generating patterned polymer surfaces with chemically distinct components through the control of polymer–polymer or polymer–substrate interactions, directed assembly of single-walled carbon nanohorns and single-walled nanotubes was demonstrated. This new type of carbon assembly might open up new avenues in the construction of functional polymer/carbon composites and flexible nanocarbon nano-electronics.     

Development of hydrogel microstructures on single-walled carbon nanotube films

In this study, the development of polyethylene glycol (PEG) hydrogel microstructures led to the micropatterning of single-walled carbon nanotube (SWCNT) films. Polyethylene glycol was patterned in a process analogous to photolithography in order to manufacture high-density arrays of micrometer-scale hydrogel wells on SWCNT film surfaces. These microwells were composed of hydrophobic SWCNT films surrounded by hydrophilic PEG hydrogel walls. Effects of PEG hydrogel microstructures on the micropatterning of SWCNT films were systematically investigated under different substrates prepared with 3-(trichlorosilyl)propyl methacrylate or octadecyltrichlorosilane solution. A characterization of protein adsorption and an electrochemiluminescence (ECL) reaction were performed to evaluate the biocompatible and electrical efficiency of the patterned SWCNT films in various applications. The proteins selectively adhered to the SWCNT surface inside the microwells, while adherent proteins were absent from the hydrogel walls. In the ECL reaction, the SWCNT films patterned with PEG hydrogel exhibited good, stable ECL behavior, a sign that patterned SWCNT films can be used as flexible and transparent electrodes.     

The super hydrophobicity of ZnO nanorods fabricated by electrochemical deposition method

Electrochemical deposition method was employed to fabricate ZnO nanorods on zinc foil substrate in this paper. The structural observations of ZnO nanorods with different aspect ratios were carried out by field-emission scanning electron microscopy. The microstructures of ZnO nanorods were also characterized by X-ray diffraction and the changes in surface hydroxyls with electrochemical deposition time were analyzed by X-ray photoelectron spectroscopy. The study results show the aspect ratios of ZnO nanorods and the density of their surface hydroxyls are responsible for their superhydrophobicity. The fluorinated polymer coated ZnO nanorods showed an excellent superhydrophobic behavior with 167° contact angle of water droplet, which is larger than that of fluorinated polymer flat surface. The more the surface hydroxyls are, the more hydrophilic the surfaces are. Meanwhile, the larger the aspect ratio of ZnO nanorod arrays is, the larger its drophobicity is. The results of this study might pave a simple and feasibility pathway to the fabrication of superhydrophobic cleaning materials used in engineering fields.     

Studies on surface modification of poly(tetrafluoroethylene) film by remote and direct Ar plasma

Poly(tetrafluoroethylene) (PTFE) surfaces are modified with remote and direct Ar plasma, and the effects of the modification on the hydrophilicity of PTFE are investigated. The surface microstructures and compositions of the PTFE film were characterized with the goniometer, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). Results show that the remote and direct plasma treatments modify the PTFE surface in morphology and composition, and both modifications cause surface oxidation of PTFE films, in the forming of some polar functional groups enhancing polymer wettability. When the remote and direct Ar plasma treats PTFE film, the contact angles decrease from the untreated 108-58° and 65.2°, respectively. The effect of the remote Ar plasma is more noticeable. The role of all kinds of active species, e.g. electrons, ions and free radicals involved in plasma surface modification is further evaluated. This shows that remote Ar plasma can restrain the ion and electron etching reaction and enhance radical reaction.