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1.
Oxide coatings were formed on tantalum by plasma electrolytic oxidation (PEO) process in 12-tungstosilicic acid. The PEO process can be divided into three stages with respect to change of the voltage-time response. The contribution of electron current density in total current density during anodization results in the transformation of the slope of voltage-time curve. The surface morphology, chemical and phase composition of oxide coatings were investigated by AFM, SEM-EDX, XRD and Raman spectroscopy. Oxide coating morphology is strongly dependent of PEO time. The elemental components of PEO coatings are Ta, O, Si and W. The oxide coatings are partly crystallized and mainly composed of WO3, Ta2O5 and SiO2. Raman spectroscopy showed that the outer layer of oxide coatings formed during the PEO process is silicate tungsten bronze.  相似文献   

2.
电学参数对胶体中工业纯钛微弧氧化膜特性的影响   总被引:1,自引:0,他引:1       下载免费PDF全文
陈根余  吴汉华  李乐  常鸿  唐元广 《物理学报》2010,59(3):1958-1963
利用自制多功能微弧氧化(MAO)电源对处在胶体中的工业纯钛表面进行了MAO处理,比较系统地研究了电压脉冲的峰值(U)和占空比(d)对膜层的生长特性、微观结构、相结构和处理后试样耐腐蚀性能的影响.结果表明,随着U的增加或d的加大,膜厚几乎呈线性增加,膜表面微孔尺寸和粗糙度逐渐增大,微孔密度逐渐减小.膜层主要由致密层组成,除U=450V,d=10%时制备试样的膜层中含有少量锐钛矿相TiO2外,其他试样的膜层全由金红石相TiO2组成;在30%硫酸溶液中的耐腐蚀测试表明,MAO处理后试样的耐腐蚀性能与U和d密切相关,随着U的增加或d的加大,试样的耐腐蚀能力逐渐增强.  相似文献   

3.
电流密度对铝合金微弧氧化膜物理化学特性的影响   总被引:1,自引:0,他引:1       下载免费PDF全文
利用微弧氧化(MAO)技术,在LYl2铝合金上沉积了显微硬度达42.14GPa的超硬陶瓷膜.采用x射线衍射仪和显微硬度计研究了阳极电流密度ja和阴极、阳极电流密度比jc/ja对MAO膜相构成和力学特性的影响.此外,利用扫描电子显微镜和恒电位仪分别对膜的微结构和抗点腐蚀特性进行了分析.结果表明,高ja制备的膜主要含α-Al2O3相,低ja制备的膜主要含γ-Al2O3相.显微硬度测试表明,这类膜有较高的硬度,但以ja=15A/dm2和jc/ja=0.7制备的陶瓷膜硬度最高.抗点腐蚀测试表明,jc/ja对陶瓷膜的微结构有很强的影响. 关键词: 微弧氧化 显微硬度 电流密度 抗点腐蚀  相似文献   

4.
Ultra-hard ceramic coatings with microhardness of 2535 Hv have been synthesized on the Al alloy substrate by microarc oxidation (MAO) technique. The effects of anodic current density (ja) and the ratio of cathodic to anodic current density (jc/ja) on the mechanical and corrosion resistance properties of MAO coatings have been studied by microhardness and pitting corrosion tests, respectively. In addition, the phase composition and microstructure of the coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results show that the coatings prepared at high anodic current density consist mainly of α-Al2O3, while those fabricated at low anodic current density are almost composed of γ-Al2O3. Microhardness test shows that the coatings have high microhardness, and the highest one is found in the coating formed at ja = 15 A/dm2 and jc/ja = 0.7. Pitting corrosion test shows that the structure of coatings is strongly influenced by the varying jc/ja.  相似文献   

5.
激光熔覆原位合成Nb(C,N)陶瓷颗粒增强铁基金属涂层   总被引:5,自引:4,他引:1       下载免费PDF全文
采用预涂粉末激光熔覆技术,在42CrMo基体上制备出原位合成Nb(C, N)颗粒增强的铁基复合涂层。X射线及扫描电镜分析结果表明:激光熔覆获得的涂层基体为耐氧化、耐蚀性良好的Fe-Cr细晶组织及少量的-Fe相,原位合成的Nb(C, N)呈块状弥散分布在基体上。进一步的磨损试验表明:这些颗粒增强相极大增强了抗磨损性能,与未熔覆的母材相比,其磨损失重仅为母材的1/9左右; 涂层在750 ℃恒温氧化条件下具有较好的抗氧化性能,氧化层主要由NbO1.1,Cr2O3相组成; 母材的氧化产物为Fe2O3,容易脱落,保护性能较差; 激光熔覆涂层的氧化膜厚度仅为未涂层的1/5。  相似文献   

6.
The growth of silicate tungsten bronzes on aluminum by plasma electrolytic oxidation in 12-tungstosilicic acid is experimentally investigated and discussed. Real time imaging and optical emission spectroscopy characterization of plasma electrolytic oxidation show that spatial density of microdischarges is the highest in the early stage of the process, while the percentage of oxide coating area covered by active discharge sites decreases slowly with time. Emission spectrum of microdischarges has several intensive band peaks originating either from aluminum electrode or from the electrolyte. Surface roughness of obtained oxide coatings increases with prolonged time of plasma electrolytic oxidation, as their microhardness decreases. Raman spectroscopy and energy dispersive X-ray spectroscopy are employed to confirm that the outer layer of oxide coatings formed during the plasma electrolytic oxidation process is silicate tungsten bronzes.  相似文献   

7.
Electrophoretic deposition (EPD) was showed to be a feasible and convenient method to fabricate NiCoCrAlY coatings on nickel based supperalloys. The microstructure and composition of the NiCoCrAlY coatings after vacuum heat treatment were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDAX). Isothermal-oxidation test was performed at 1100 °C in static air for 100 h. The results show that the major phases in electrophoretic deposited and vacuum heat treated NiCoCrAlY coating are γ-Ni and γ′-Ni3Al phases, also there is an extremely small quantity of Al2O3 in the coating. Composition fluctuations occur in the coating and a certain amount of titanium diffuse from the superalloy substrate to the top of the coating during vacuum heat treatment. The oxidation test results exhibit that the oxidation kinetics of this coating has two typical stages. The protective oxide layer is mainly formed in the initial linear growth stage and then the oxide layer hinders further oxidation of the coating in the subsequent parabolic growth stage. The coating can effectively protect the superalloy substrate from oxidation. A certain amount of rutile TiO2 is formed in the coating during oxidation and it is adverse to the oxidation resistance of the coating.  相似文献   

8.
In a previous study a mathematical model relating surface and bulk behaviors of metals in aqueous solution was developed. The model was established based on principles of holographic interferometry for measuring microsurface dissolution, i.e., mass loss, and on those of electrochemistry for measuring the bulk electronic current, i.e., corrosion current. In the present work, an interferometric sensor was built based on the above model, and the corrosion current density of coated copper and brass in seawater were obtained using this sensor. The interferometric sensor was also utilized for the first time to measure the initial stage of the anodization process (oxidation) of aluminium samples in aqueous solution. This was carried out chemically in different acid concentrations (3.125–25% H2SO4) at room temperature. The sensor was further used for observation of catalytic activities, i.e., pitting corrosion, which occurred subsequent to the anodization of the aluminium samples in aqueous solutions, after an oxide film had been formed.  相似文献   

9.
Hot-dip galvanized zinc coating is the most frequently used among coatings to protect steel against corrosion. When coated steel sheets are subjected to a corrosive environment, its corrosion behaviour is affected by texture and microstructure variations. The aim of this research work was to study the texture and corrosion resistance of hot-dip galvanized zinc coatings affected by the coating thickness and chemical composition of the zinc bath. Texture of the coatings was evaluated employing X-ray diffraction whilst its corrosion behaviour was analyzed using Tafel polarization test. Experimental results showed that (00.2) basal texture component would be weakened by increasing the lead content of the zinc bath and coatings with strong (00.2) texture component have lower corrosion current density than the coatings with weak (00.2) texture component. Furthermore, it was inferred that by increasing the thickness of the coatings with the same content of lead in the zinc bath, the relative intensity of (00.2) texture component and corrosion resistance of the coatings would be decreased and conversely, relative intensity of (20.1) high angle pyramidal planes and (10.0) prism planes would be increased due to establish a balance between surface and strain energies. Besides, five types of morphology were observed on the surface of hot-dip galvanized coatings in dull and bright spangles. Finally, it was recognized that the main corrosion product of the salt spray test is Simonkolleite.  相似文献   

10.
Ni–Y2O3 nanocomposite coatings were prepared under direct current (DC) and pulse current (PC) using acetate bath. The microstructure and corrosion resistance of the coatings were characterized by means of XRD, SEM, AFM, and EIS. The results showed that the microstructure and performances of the coatings were greatly affected by Y2O3 content on the deposits prepared by DC and PC methods. The microhardness and corrosion resistance were enhanced in the optimum percentage of Y2O3 composite coatings. The PC composite coatings were exhibited compact surface, higher microhardness, and good corrosion resistance compared with that of the DC composite coatings.  相似文献   

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