滚动轴承声信号特征提取和诊断试验研究

为解决振动检测方法不能有效识别低速旋转机械滚动轴承故障问题,利用声发射检测方法,建立了滚动轴承低速声发射信号采集试验装置,对模拟人工缺陷滚动轴承声发射信号进行了采集,进而对滚动轴承声发射信号进行总体平均经验模式分解,结合能量矩及相关系数法综合判断分解后各模态分量的真伪,据此提取出特征信号并做出其局部Hilbert边际谱,最后对滚动轴承各种故障模式进行诊断。试验结果表明该诊断方法能准确识别滚动轴承声发射信号故障频率,依据特征频率及幅值大小可对低速滚动轴承故障进行有效诊断。     

粒子区别性稀疏表征的小弱运动目标跟踪算法

评估每个粒子的重要性是确保粒子滤波法跟踪目标准确性的重要因素。针对背景杂波和噪声干扰形成的大量虚警导致小弱目标跟踪识别的随机性和不确定性问题, 提出了一种基于粒子区别性稀疏表征的小弱目标跟踪方法。该方法根据红外图像信号自适应构建分类超完备字典, 即反映目标信号特征的目标字典和表示背景杂波的背景字典, 有利于突出目标粒子和背景粒子在联合分类字典的稀疏表征差异程度;建立基于目标粒子和背景粒子稀疏重构残差差异性的粒子滤波观测模型, 采用随机估计法对字典子空间进行在线更新, 实现对目标状态估计与跟踪。理论分析和试验结果表明, 该方法增强了随机粒子的状态估计能力, 提升了粒子稀疏表征对小弱运动目标的适应能力和跟踪识别准确度。     

基于MMFD-FCM的退化状态识别方法及其应用研究

为了有效地对机械设备运行状态进行监测,进而对其性能退化状态进行识别,提出一种基于形态多重分形维数(MMFD)与模糊C均值聚类(FCM)的性能退化状态识别方法;该方法首先计算机械设备振动信号的形态多重分形维数,以此作为性能退化特征指标;该特征指标能够有效反映峰值在振动信号中概率分布的不均匀程度,从而定量描述振动信号的性能退化状态,并且与多重形态分形维数相比,利用数学形态学计算的MMFD精度更高,计算速度更快;在此基础上,鉴于不同退化状态之间的模糊性,针对性地采用模糊C均值聚类方法对特征指标进行模糊聚类,从而有效识别性能退化状态;将该方法应用于滚动轴承全寿命周期振动信号中,分析结果验证了该方法的有效性。     

改进粒子滤波在汽轮机故障诊断中的应用夏飞,郝硕涛

针对汽轮机的振动信号容易受到较为复杂的随机噪声污染,提出了一种改进粒子滤波的振动信号降噪方法。首先建立采集振动信号的数学模型,将其作为粒子滤波的状态方程;然后利用小波分析提取采集振动信号的背景噪声,将其和状态信号一起作为观测信号,得到观测方程,把降噪问题转化成在状态空间模型下的滤波问题。由于采用序贯重要性采样的粒子滤波存在着样本退化问题,在重采样阶段采用了一种权值排序、优胜劣汰的重采样算法,就是对各粒子的归一化权值从小到大的排列顺序,并根据权值方差大小淘汰粒子,从而得到了改进的粒子滤波算法,在一定程度上解决了标准粒子滤波的退化问题。进而运用改进粒子滤波算法对振动信号进行降噪处理,降噪前信号和降噪后信号分别通过小波包分解系数求取频带能量,根据各个频带能量的变化提取故障特征向量浓缩了汽轮机振动故障的全部信息,对提取的故障特征向量应用诊断识别算法进行故障模式识别。通过对比降噪前信号和降噪后信号的故障诊断识别率,证明了改进粒子滤波在汽轮机故障诊断中的应用效果更佳。     

改进粒子滤波在汽轮机故障诊断中的应用

针对汽轮机的振动信号容易受到较为复杂的随机噪声污染,提出了一种改进粒子滤波的振动信号降噪方法;首先建立采集振动信号的数学模型,将其作为粒子滤波的状态方程;然后利用小波分析提取采集振动信号的背景噪声,将其和状态信号一起作为观测信号,得到观测方程,把降噪问题转化成在状态空间模型下的滤波问题;由于采用序贯重要性采样的粒子滤波存在着样本退化问题,在重采样阶段采用了一种权值排序、优胜劣汰的重采样算法,就是对各粒子的归一化权值从小到大的排列顺序,并根据权值方差大小淘汰粒子,从而得到了改进的粒子滤波算法,在一定程度上解决了标准粒子滤波的退化问题;进而运用改进粒子滤波算法对振动信号进行降噪处理,降噪前信号和降噪后信号分别通过小波包分解系数求取频带能量,根据各个频带能量的变化提取故障特征向量浓缩了汽轮机振动故障的全部信息,对提取的故障特征向量应用诊断识别算法进行故障模式识别;通过对比降噪前信号和降噪后信号的故障诊断识别率,证明了改进粒子滤波在汽轮机故障诊断中的应用效果更佳。     

基于EMD-AWPP和HOSA-SVM算法的分布式光纤振动入侵信号的特征提取与识别

针对传统的信号处理方法无法有效区分不同振动入侵信号,提出一种基于EMD-AWPP和HOSASVM算法的振动信息特征提取与识别方法,用于解决分布式光纤振动入侵检测系统的高精度信号识别问题。处理不同振动类型时,该方法首先利用基于经验模态分解的自适应小波包处理算法,不仅对信号的低频部分进行了分解,而且对高频部分即信号的细节部分也进行了更好的时频局部化处理,改善了信号特征提取精度,减少传感信号异常值的影响;其次采用高阶谱分析中的双谱和双相干谱,精确提取包含不同振动入侵信号类型的特征矢量;最后在BPNN参比模型的基础上,用粒子群算法优化SVM的识别参数,使识别模型具有更强的自适应和自学习能力,克服了神经网络易陷入局部最优的不足之处,实现不同振动入侵信号的特征矢量识别。分析结果表明,针对不同类型的入侵源识别,该方法可以有效剔除随机噪声的影响,提取传感信息的特征矢量,降低异常值的影响,算法的预测类别与输出类别几乎一致,振动识别的精确率达到95%以上,识别效果明显强于BPNN网络的检测算法,提高了信息分析的准确性。     

基于扩展单粒子模型的锂离子电池参数识别策略

为了精确识别电动汽车锂离子动力电池的关键状态参数,基于多孔电极理论和浓度理论,建立了一种考虑液相动力学行为的锂离子电池扩展单粒子模型.相较于传统单粒子模型,该模型增加了对负电极表面固体电解质界面膜参数的描述,并考虑了温度和液相浓度变化对锂离子电池关键参数的耦合影响.基于所建立的扩展单粒子模型,提出一种简化的参数灵敏度分析方法和有效的锂电池参数识别策略,用以确定特定工况下的高灵敏度待识别参数,进而利用遗传算法实现参数的优化求解.最后,通过对比分析本文模型和传统单粒子模型的仿真输出电压和相同工况下电池的实验输出电压验证了提出模型和参数识别方法的有效性和可行性,为电池管理系统的健康状态估计提供了理论基础.     

基于长短时记忆神经网络的风电机组滚动轴承故障诊断方法

风能作为一种绿色能源在我国能源结构中发挥着越来越重要的作用。风电机组的滚动轴承作为传动系统的重要组成部分，是其主要故障部件之一。随着风电规模的不断增长，及时地发现风电机组滚动轴承的故障对风电场安全稳定运行具有重要意义。针对传统回归神经网络存在的梯度消失问题，提出了利用长短时记忆神经网络对风电机组滚动轴承进行故障诊断的模型。首先，利用小波包变换对风电机组滚动轴承振动信号进行处理，提取其特征向量，将其作为长短时神经网络的输入，从而诊断出风电机组滚动轴承的三种常见故障。通过算例分析，结果表明所提出的方法能够有效地对风电机组的滚动轴承进行故障诊断，并且在故障特征量差异不明显的情况下长短时记忆神经网络仍具有良好的故障诊断性能，说明了该方法的可行性和有效性。     

基于DE-LSSVM的滚动轴承故障诊断

针对滚动轴承故障诊断难以获得大量样本的问题以及LS-SVM 模型参数选择方法易陷入局部最优的缺点,提出了一种集合经验模态分解能量熵和差分进化算法（DE）优化最小二乘支持向量机相结合的轴承故障诊断方法。首先原始振动信号采用EEMD分解得到一组固有模态函数（IMF）,从有效本征模态函数IMF分量中提取的能量特征作为输入建立支持向量机,通过计算不同振动信号的能量熵值大小来判断轴承的故障损伤程度。为了提高模型的诊断精度,采用差分进化算法对LS-SVM的结构参数进行优化,并与LS-SVM和PSO-LSSVM模型相比较。结果表明,DE-LSSVM 模型的故障分类准确性得到了提高,可以有效应用于滚动轴承故障诊断中。     

基于决策树与多元支持向量机的齿轮箱早期故障诊断方法

针对齿轮箱部件故障形式多样的特点和典型故障训练样本数量有限的难点,提出了基于决策树与多元支持向量机的齿轮箱早期故障诊断方法。利用决策树分类速度快、效率高的优点和支持向量机在小样本二元分类方面突出的特点构建多元分类识别模型,在不同故障情形下提取齿轮箱振动信号典型特征参数作为故障特征向量训练模型,并对样本进行测试。实验结果表明,该方法在小样本情况下识别效果明显优于神经网络方法,同时在识别效率方面比常规多元支持向量机方法有了较大的提高。     

Rolling Bearing Fault Diagnosis Based on VMD-MPE and PSO-SVM

The goal of the paper is to present a solution to improve the fault detection accuracy of rolling bearings. The method is based on variational mode decomposition (VMD), multiscale permutation entropy (MPE) and the particle swarm optimization-based support vector machine (PSO-SVM). Firstly, the original bearing vibration signal is decomposed into several intrinsic mode functions (IMF) by using the VMD method, and the feature energy ratio (FER) criterion is introduced to reconstruct the bearing vibration signal. Secondly, the multiscale permutation entropy of the reconstructed signal is calculated to construct multidimensional feature vectors. Finally, the constructed multidimensional feature vector is fed into the PSO-SVM classification model for automatic identification of different fault patterns of the rolling bearing. Two experimental cases are adopted to validate the effectiveness of the proposed method. Experimental results show that the proposed method can achieve a higher identification accuracy compared with some similar available methods (e.g., variational mode decomposition-based multiscale sample entropy (VMD-MSE), variational mode decomposition-based multiscale fuzzy entropy (VMD-MFE), empirical mode decomposition-based multiscale permutation entropy (EMD-MPE) and wavelet transform-based multiscale permutation entropy (WT-MPE)).     

A Rolling Bearing Fault Classification Scheme Based on k-Optimized Adaptive Local Iterative Filtering and Improved Multiscale Permutation Entropy

The health condition of the rolling bearing seriously affects the operation of the whole mechanical system. When the rolling bearing parts fail, the time series collected in the field generally shows strong nonlinearity and non-stationarity. To obtain the faulty characteristics of mechanical equipment accurately, a rolling bearing fault detection technique based on k-optimized adaptive local iterative filtering (ALIF), improved multiscale permutation entropy (improved MPE), and BP neural network was proposed. In the ALIF algorithm, a k-optimized ALIF method based on permutation entropy (PE) is presented to select the number of ALIF decomposition layers adaptively. The completely average coarse-graining method was proposed to excavate more hidden information. The performance analysis of the simulation signal shows that the improved MPE can more accurately dig out the depth information of the time series, and the entropy value obtained is more consistent and stable. In the research application, rolling bearing time series are decomposed by k-optimized ALIF to obtain a certain number of intrinsic mode functions (IMFs). Then the improved MPE value of effective IMF is calculated and input into backpropagation (BP) neural network as the feature vector for automatic fault identification. The comparative analysis of simulation signals shows that this method can extract fault information effectively. At the same time, the experimental part shows that this scheme not only effectively extracts the fault features, but also realizes the classification and identification of different fault modes and faults of different degrees, which has a certain application prospect in the research and application direction of rolling bearing fault identification.     

Rolling bearing diagnosing method based on Empirical Mode Decomposition of machine vibration signal

Rolling bearing faults are one of the major reasons for breakdown of industrial machinery and bearing diagnosing is one of the most important topics in machine condition monitoring.The main problem in industrial application of bearing vibration diagnostics is the masking of informative bearing signal by machine noise. The vibration signal of the rolling bearing is often covered or concealed by other structural vibrations sources, such as gears. Although a number of vibration diagnostic techniques have been developed over the last several years, in many cases these methods are quite complicated in use or only effective at later stages of damage development. This paper presents an EMD-based rolling bearing diagnosing method that shows potential for bearing damage detection at a much earlier stage of damage development.By using EMD a raw vibration signal is decomposed into a number of Intrinsic Mode Functions (IMFs). Then, a new method of IMFs aggregation into three Combined Mode Functions (CMFs) is applied and finally the vibration signal is divided into three parts of signal: noise-only part, signal-only part and trend-only part. To further bearing fault-related feature extraction from resultant signals, the spectral analysis of the empirically determined local amplitude is used. To validate the proposed method, raw vibration signals generated by complex mechanical systems employed in the industry (driving units of belt conveyors), including normal and fault bearing vibration data, are used in two case studies. The results show that the proposed rolling bearing diagnosing method can identify bearing faults at early stages of their development.     

基于相关性原理起重机负载电机监测系统设计

对起重机负载电机进行了研究，采用西门子公司的S7-200 SMART PLC采集负载电机的机械振动信号，通过工业Wi-Fi无线模块以无线数据包的形式将采集的数据汇总到上位机LabVIEW监测平台。上位机的LabVIEW监测平台对电动机振动信号进行相关性和频谱分析，将实时振动数据频谱信号和已知常见负载电机的轴承外圈故障、轴承内环故障和滚子故障三种典型的故障状态频谱信号进行相关性运算，得到实时信号与已知状态的相关系数；提出了以相关系数作为故障诊断判定阈值的方法进行故障诊断，实现了对起重机状态进行监测以及监控信息发布。     

Matching pursuit of an adaptive impulse dictionary for bearing fault diagnosis

The sparse decomposition based on matching pursuit is an adaptive sparse expression of the signals. An adaptive matching pursuit algorithm that uses an impulse dictionary is introduced in this article for rolling bearing vibration signal processing and fault diagnosis. First, a new dictionary model is established according to the characteristics and mechanism of rolling bearing faults. The new model incorporates the rotational speed of the bearing, the dimensions of the bearing and the bearing fault status, among other parameters. The model can simulate the impulse experienced by the bearing at different bearing fault levels. A simulation experiment suggests that a new impulse dictionary used in a matching pursuit algorithm combined with a genetic algorithm has a more accurate effect on bearing fault diagnosis than using a traditional impulse dictionary. However, those two methods have some weak points, namely, poor stability, rapidity and controllability. Each key parameter in the dictionary model and its influence on the analysis results are systematically studied, and the impulse location is determined as the primary model parameter. The adaptive impulse dictionary is established by changing characteristic parameters progressively. The dictionary built by this method has a lower redundancy and a higher relevance between each dictionary atom and the analyzed vibration signal. The matching pursuit algorithm of an adaptive impulse dictionary is adopted to analyze the simulated signals. The results indicate that the characteristic fault components could be accurately extracted from the noisy simulation fault signals by this algorithm, and the result exhibited a higher efficiency in addition to an improved stability, rapidity and controllability when compared with a matching pursuit approach that was based on a genetic algorithm. We experimentally analyze the early-stage fault signals and composite fault signals of the bearing. The results further demonstrate the effectiveness and superiority of the matching pursuit algorithm that uses the adaptive impulse dictionary. Finally, this algorithm is applied to the analysis of engineering data, and good results are achieved.     

Application of correlation matching for automatic bearing fault diagnosis

This paper introduces an automatic feature extraction algorithm for bearing fault diagnosis using correlation filtering-based matching pursuit. This algorithm is described and investigated in theory and practice on both simulated and real bearing vibration signals. First, the vibration model for rolling bearing with fault is derived. Then, the numerical simulation signal being taken as an example, the principle of matching pursuit is mathematically explained and its drawbacks are analyzed. Afterward, to enhance the similarity of model related to the bearing faulty impulses, the model shape parameters are optimized using spectrum kurtosis and smoothing index. After that, the model with optimum shape and period parameters is taken as a template to approximate the impulses in faulty bearing signal. Finally, based on maximizing correlation principle, the optimized cycle parameter being as impuls e repetition period is matched up. The proposed method has been successfully applied in actual vibration signals of rolling element bearing with different faults.     

A fault diagnosis scheme of rolling element bearing based on near-field acoustic holography and gray level co-occurrence matrix

Vibration signal analysis is the most widely used technique in condition monitoring or fault diagnosis, whereas in some cases vibration-based diagnosis is restrained because of its contact measurement. Acoustic-based diagnosis (ABD) with non-contact measurement has received little attention, although sound field may contain abundant information related to fault pattern. A new scheme of ABD for rolling element bearing fault diagnosis based on near-field acoustic holography (NAH) and gray level co-occurrence matrix (GLCM) is presented in this paper. It focuses on applying the distribution information of sound field to bearing fault diagnosis. A series of rolling element bearings with different types of fault are experimentally studied. Sound fields and corresponding acoustic images in different bearing conditions are obtained by fast Fourier transform (FFT) based NAH. GLCM features are extracted for capturing fault pattern information underlying sound fields. The optimal feature subset selected by improved F-score is fed into multi-class support vector machine (SVM) for fault pattern identification. The feasibility and effectiveness of our proposed scheme is demonstrated on the good experimental results and the comparison with the traditional ABD method. Considering test cost, the quantized level and the number of GLCM features for each characteristic frequency is suggested to be 4 and 32, respectively, with the satisfactory accuracy rate 97.5%.     

Identification of unbalance in a rotor bearing system

Model based methods for fault identification in rotating systems are gaining importance for the last three decades due to their ability to identify both location and severity of the fault. Model based methods are of different types. Among them, equivalent loads minimization method is one method. In this method, fault is identified in a rotor bearing system by minimizing difference between equivalent loads estimated in the system due to the fault and theoretical fault model loads. This method has a limitation that the error in identified fault parameters increases with decrease in number of measured vibrations. Thus a comprehensive methodology for fault identification with minimum error even in case of fewer measured vibrations is attempted in the present work. Two different approaches: equivalent loads minimization and vibration minimization method are applied for the identification of unbalance fault in a rotor system. Unbalance fault is identified using proposed methods by measuring transverse vibrations at only one location.